Connect with us

SpaceX

SpaceX’s Starship prototype moved to launch pad on new rocket transporter

SpaceX moved its massive Starship prototype from build site to launch pad on March 8th, paving the way for the imminent beginning of static fires and tethered hop tests. (NASASpaceflight - bocachicagal)

Published

on

Over the last two or so weeks, SpaceX engineers and technicians have continued to make progress on the company’s first full-scale Starship prototype, intended to support experimental suborbital hop tests as early as March or April.

That work reached a peak on March 8th when the massive Starhopper was transported from build site to launch pad on a brand new transporter that was delivered and assembled barely 48 hours prior. Ahead of the suborbital prototype’s move, work has been ongoing to construct a replacement fairing for the partial-fidelity vehicle, although there is a chance that the new BFR-related stainless steel sections being assembled could be the start of the first orbital Starship prototype.

Required after improper planning destroyed Starship’s original nosecone (or fairing) when it broke free from its insufficient moorings during high coastal winds, the replacement has sprouted from sheets of metal into a far more substantial structure in barely two weeks. Designed as two integral parts of a suborbital Starship prototype, the upper section (i.e. fairing, nosecone, etc.) is predominately a passive aerodynamic structure with no major active functions, thankfully meaning that the first article’s accidental destruction was a relatively minor loss.

In fact, it’s entirely possible that the fairing’s demise has had a minimal impact on the commencement of hop tests, and may have even been a net-good for the program given some visible differences between Starship fairings #1 and #2. Despite the fact that the first fairing was destroyed in late January and a comment from CEO Elon Musk indicating that it would trigger a delay of a few weeks, SpaceX did not begin to assemble its replacement until February 21st, a full month later. Over the course of those 30 or so days, the company’s propulsion team simultaneously began hot-fire tests of the first full-scale Raptor engine, ramped thrust and chamber pressure from roughly 40 to 100 percent, and ultimately pushed the engine to the point of damage around the second week of February.

Work on the primary structure of the Starship prototype also proceeded apace, fleshing out the brute-force steel vehicle with the beginnings of serious avionics and plumbing and more or less completing the structure of its liquid oxygen and methane propellant tanks. SpaceX workers also rapidly expanded and built-out Starship’s prospective hop test launch pad just a few thousand feet distant, installing tank farms, piping, water deluge hardware, and building an actual concrete ‘pad’ with umbilical connection ports and attachment points for the ship’s three fin-legs.

On March 7th, Starhopper’s replacement fairing was lifted onto a concrete work stand, where curved sections will begin to be attached. (NASASpaceflight – bocachicagal)

Welding and assembly of the replacement nosecone began around February 21st, rapidly growing from a few sheets of steel to a nearly-complete barrel section measuring about 9m tall and 9m in diameter (30ft x 30ft). Intriguingly, the new fairing appears to be a significant departure from the structural composition of its predecessor, utilizing far thicker sheets of stainless steel joined by uninterrupted width and lengthwise welds. Compared to the first fairing’s dependence on extremely thin (nearly foil-like) steel sheets and a separate internal framework of metal bars, Starship fairing V2 appears to be easily capable of standing under its own weight and then some. While largely passive, it’s likely that once the structure is complete, some level of additional avionics (and perhaps cold or hot-gas maneuvering thrusters) will be installed inside.

U-Crawl

Keeping in the practice of dramatically lowering costs by prioritizing consumer off-the-shelf (COTS) hardware solutions wherever possible, SpaceX has purchased or leased a quartet of (likely used) crawlers for the purpose of transporting Starship between the company’s South Texas build, launch, and landing sites. Built by a European conglomerate known TII Group and owned by US-based Roll Group, SpaceX’s four crawlers – coupled to form a duo of larger crawlers – should be more than capable of transporting anywhere from 500t to 1000t or more, easily supporting Starhopper and/or Starships and Super Heavy boosters.

SpaceX accepted delivery of a quarter of crawlers on March 6th and immediately coupled them and began installing massive steel beams to form a Starship transporter. (NASASpaceflight – bocachicagal)

Rather than spending huge amounts of money to develop or contract out a custom-designed crawler or transporter solution for BFR, SpaceX appears to have simply purchased off-the-shelf hardware and affixed them with heavy steel structures capable of securing and supporting Starhopper during transport. Within 24 hours of the crawler arrivals, those beams were installed and the transporter had been moved underneath Starhopper and attached to it before quite literally jacking the massive ship off the ground, allowing technicians to weld additional structures to the tips of its three legs.

The latest addition to SpaceX’s fleet of rocket transporters, March 6th. (NASASpaceflight – bocachicagal)

Last but not least…

Perhaps most curious of all, Starhopper’s replacement fairing was recently joined by the start of work on a separate barrel section that appears to be nearly identical. Assuming the presumed fairing is, in fact, a fairing-to-be, the combined height of the two barrel sections would already make it significantly taller than the original nosecone, and the beginning of the conical taper has yet to appear on either assembly. This could generally mean one of two things. First, the new fairing could make Starhopper much taller than its short-lived predecessor. Second, SpaceX could be planning to begin (or even complete) hop tests without a fairing, in which case the presumed fairing and its slightly younger twin could actually be the beginning of a higher-fidelity Starhopper or even the orbital Starship prototype hinted at by Musk earlier this year.

While far less likely than the first option, the latter alternative is further supported by the fact that visible work has begun on some sort of tapered or curved steel complements to the new sections in work. While they certainly could be the beginning of the fairing’s tapered cone, the latest segments only loosely resemble the start of a gradual curve. Instead, they look similar to the steel segments of several giant tank domes that were assembled, welded, and installed inside Starhopper last month.

One of the latest curved sections of welded steel, March 7th. (NASASpaceflight – bocachicagal
Meanwhile, giant 9m-diameter tank domes are being assembled and welded together a few hundred feet away from Starhopper. (NSF – bocachicagal)

On March 8th, SpaceX began the transport of its first full-scale Starship prototype at the same time as CEO Elon Musk indicated that the first flightworthy Raptor(s) would be delivered to South Texas and installed on the hop test article as early as next week (March 11-17). It’s now looking increasingly likely that any replacement fairing that may or may not be under construction might not be ready for installation on Starhopper before SpaceX begins integrated static-fire tests and maybe even low-altitude tethered hop tests.

“SpaceX will conduct checkouts of the newly installed ground systems and perform a short static fire test in the days ahead,” he said. “Although the prototype is designed to perform sub-orbital flights, or hops, powered by the SpaceX Raptor engine, the vehicle will be tethered during initial testing and hops will not be visible from offsite. SpaceX will establish a safety zone perimeter in coordination with local enforcement and signage will be in place to alert the community prior to the testing.” – James Gleeson, March 8th, SpaceX

Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

Elon Musk

SpaceX and a new Trump order that could rewrite the next decade of launches

Published

on

By

Elon Musk put a number on where he thinks SpaceX’s Starship program is headed by 2030, replying on X a day after President Trump signed a memo pushing the country toward 1,000 space launches and reentries a year.

The exchange started when Aaron Burnett, co-founder of propulsion startup Mach 33, posted that “1,000 launches/reentries is the goal,” quoting White House science adviser Michael Kratsios on the newly signed National Space Transportation Policy. Burnett noted that the FAA’s own bull-case forecast reached only 385 annual launches by 2030, while his firm’s conservative model already put SpaceX alone near 940. Musk responded, “We’re aiming to reach 30+ Starship launches/day in 2030, which is ~10k annualized. Still tiny numbers compared to airplane flights!”

That figure is specific to Starship, the rocket SpaceX is still developing for orbital and lunar missions, not the Falcon 9 fleet that carries most of the company’s current launch volume. Starship has flown twice this year, a slower pace than the four and five flights SpaceX managed in 2024 and 2025. Getting from two flights a year to 30 a day is the scale of jump the new federal policy is meant to clear regulatory room for.

Trump’s memo, signed Thursday, directs agencies to identify new launch and reentry sites on federal land, including a new reentry site within 90 days, and to speed up the permitting and environmental reviews that have long slowed cadence growth. It also sets a goal of returning American astronauts to the moon by 2028 and placing initial lunar base elements by 2030, tying the launch buildout directly to NASA’s Artemis program.

SpaceX has already been pushing the FAA toward higher numbers on its own. The agency approved up to 44 annual Starship launches from Kennedy Space Center in February, on top of a 2024 review that raised the cap at Starbase in Texas to 25 a year. Those approvals cover a fraction of the 10,000 annual flights Musk is now describing, which shows how far current permitting still sits from the administration’s stated target.

The near-term test of all this is more modest. SpaceX cleared a full-duration, six-engine static fire on its next Starship vehicle this week, the last major hardware checkpoint before Flight 14, which is targeting no earlier than August 28 and is expected to attempt the vehicle’s first full orbital mission. Musk said last week that a tower catch of the upper stage is still probably months away, a reminder that the immediate roadmap remains far more incremental than the daily launch numbers he just posted.

Continue Reading

Elon Musk

Elon Musk gives a timeline for SpaceX’s first Starship catch attempt

Published

on

SpaceX Starship V3 from Starbase, Texas on April 14, 2026

SpaceX CEO Elon Musk announced today that the company will likely attempt to catch the Starship upper stage with its launch tower arms “in a few months.”

In a post on X, Musk wrote, “Looks like we will probably catch the ship with the tower in a few months. If there had been a tower out to sea where we practiced landing the ship, it would have been caught.” He added that the first reflight of a Starship vehicle is expected by the end of 2026 or early 2027, describing it as “a fork in the road of history for consciousness reaching the stars.”

Musk’s prediction comes amid ongoing progress toward full reusability of the Starship system, a two-stage rocket designed for rapid turnaround and dramatically lower launch costs. Catching the upper stage, known simply as “ship,” with the Mechazilla tower’s mechanical arms would mark a major milestone. It would allow both stages to return directly to the launch site for quick refurbishment and reuse, eliminating the need for ocean recovery.

Musk has previously signaled plans for a ship catch. In July, shortly after SpaceX’s wildly successful Starship 13 mission, he stated that the company would attempt to catch the ship with the tower on the next flight unless problems emerged in the mission data review. Earlier comments also outline conditions such as successful soft ocean landings before attempting a land recovery to minimize risk.

SpaceX has solved Starship’s biggest challenge, Elon Musk says

The latest update from Musk adjusts this timeline to a few months, reflecting the iterative nature of the test campaign.

SpaceX has already demonstrated the tower catch technique successfully with the Super Heavy booster on a couple of occasions. The first successful booster catch occurred during Flight 5 in October 2024, when the massive first stage returned to the Starbase pad in Texas and was plucked from the air by the tower arms.

Additional catches followed on later flights, including Flight 7, proving the concept for the booster and building confidence in the system as a whole.

Achieving a similar catch for the upper stage would represent a significant step forward. The ship returns from much higher speeds and greater heat loads after orbital or near-orbital flight. Success would advance SpaceX’s goal of full and rapid reusability, potentially reducing the cost of access to orbit by a factor of 100 or more and supporting ambitions for frequent satellite deployments, lunar missions, and eventual Mars flights.

Musk has long emphasized that true reusability, refueling rather than discarding hardware, is essential for making humanity a multi-planetary species.

As SpaceX continues refining Starship through successive test flights, the coming months will test whether the ambitious catch timeline can be met. The combination of prior booster successes and improving ship landing precision suggests the company is steadily closing in on this historic capability.

Continue Reading

News

SpaceX achieves incredible milestone with Starlink program

Published

on

Credit: SpaceX

SpaceX has achieved an incredible milestone by launching its 11,000th Starlink satellite into orbit.

This accomplishment occurred during the Starlink Group 17-50 mission, which lifted off on August 19 at 04:01 UTC from Space Launch Complex 4 East at Vandenberg Space Force Base in California.

A Falcon 9 rocket carried 24 Starlink V2 Mini satellites on this flight, successfully deploying them into low Earth orbit approximately one hour after liftoff. The first stage booster, identified as B1097 on its twelfth flight, landed successfully on the droneship Of Course I Still Love You in the Pacific Ocean.

According to tracking data compiled around that date, this deployment brought the total number of Starlink satellites in orbit to just over 11,000.

The Starlink program began with test satellites known as Tintin A and B, launched on February 22, 2018. The first operational batch of 60 Starlink satellites followed on May 24, 2019, when a Falcon 9 rocket lifted off from Cape Canaveral. Those initial satellites marked the start of a rapid expansion that has continued for more than seven years.

SpaceX has conducted hundreds of dedicated Starlink missions since then, routinely launching batches of 20 to 30 satellites at a time using reusable Falcon 9 rockets. By mid-2026, the company had already surpassed 12,000 total satellites launched across all versions, with continuous replacements for units that deorbit as designed to manage space debris.

Looking ahead, SpaceX continues to expand the Starlink constellation to enhance global broadband coverage, capacity, and speed. The network already serves millions of users across more than 160 countries and supports applications ranging from residential internet to maritime, aviation, and emergency services.

Future plans center on next-generation hardware, including larger V3 satellites capable of delivering substantially higher throughput, which require the increased payload capacity of the Starship vehicle currently under development and testing.

In July, SpaceX submitted an application to the Federal Communications Commission seeking authority for a Gen3 constellation of up to 100,000 satellites. These spacecraft would operate in very low Earth orbit shells at altitudes near 325 kilometers and 475 kilometers. The filing requests use of existing Ku, Ka, V, and E band spectrum along with new greenfield W and D band frequencies between 92 and 275 GHz.

SpaceX states that the expanded system aims to deliver multi-gigabit symmetrical broadband to consumers, enterprises, governments, and billions of AI-powered devices worldwide while handling a majority of global internet traffic. Approval and subsequent deployment would depend on regulatory review and the operational readiness of Starship for high-volume launches.

This ambitious scale reflects SpaceX’s ongoing commitment to providing ubiquitous high-speed connectivity from space.

Continue Reading