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SpaceX receives first major Starship Moon lander funding from NASA

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SpaceX has received its first major funding from NASA for the development of a crewed Starship Moon lander meant to return humans to the surface of Earth’s nearest neighbor as early as 2024.

Ordinarily, funding disbursement is just a routine, mundane part of government contracting. However, soon after NASA revealed that it had selected SpaceX – both the most technically sound proposal and cheapest option by half – alone to return humanity to the Moon, former competitors Dynetics and Blue Origin both filed protests complaining about the space agency’s conclusions. As a direct result, NASA was forced to freeze work on SpaceX’s brand new Human Landing System (HLS) contract and collaboration between both partners was strictly limited until both protests could be evaluated.

Technically, the US Government Accountability Office (GAO) tasked with those reviews had 100 days from the date the protests were filed (April 26th) to complete the process. On July 30th, 95 days later, GAO announced that it had firmly denied both Dynetics’ and Blue Origin’s protests. As it turns out, likely just hours after GAO released its decision, NASA sent SpaceX its first major HLS Starship milestone payment.

As part of the $2.9 billion contract SpaceX won to develop a crewed Starship lander and perform at least two major test flights of the vehicle, one uncrewed and one crewed, NASA wasted no time at all sending SpaceX its first milestone payment of $300 million. In one fell swoop, NASA has thus doubled the amount of money it’s invested to date in SpaceX’s next-generation, fully-reusable Starship launch vehicle.

Per GAO’s July 30th decision document, NASA reportedly only had ~$350 million left to fund its FY2021 HLS Option A awardee(s) – almost all of which has now been sent to SpaceX. Despite the fact that the Dynetics and Blue Origin protests all but completely prevented NASA from making progress on HLS, they didn’t prevent SpaceX from continuing work at a breakneck pace. Notably, even with that $300M payment and a ~$140M HLS requirements contract Starship received in 2020, NASA has still disbursed less HLS funding to SpaceX than Blue Origin’s National Team, which received almost $480M to develop its own lander before SpaceX was crowned.

In fact, SpaceX simply continued as if those protests and their associated obstructions didn’t exist. In early May, for the first time ever, SpaceX successfully launched a full-scale Starship prototype to 10 km (~6.2 mi) and gently landed the massive rocket in one piece. The Starship tankers SpaceX’s HLS lander missions will require will ultimately rely on the exact same exotic recovery approach – an approach that SpaceX has now unequivocally proven works.

Around the same time, SpaceX began assembling a skyscraper-sized ‘launch tower’ that will be tasked with fueling Starship and eventually catching Super Heavy boosters. A few days before GAO denied the HLS Option A protests and allowed NASA to get back to work, SpaceX stacked that launch tower to its final ~145m (~475 ft) height, completing the basic structure. Plenty of outfitting remains, including the installation of the giant arms that will hopefully one day catch and fuel Starship stages, but that work is also progressing quickly.

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In the three months NASA’s HLS program has been frozen in place, SpaceX also built, proof tested, and static fired a ~69m tall (~227 ft) Super Heavy booster (B3) for the first time, more or less completed the first orbital-class Starship prototype (S20), nearly finished another full-scale Super Heavy (B4), collectively installed 35 Raptors on both vehicles in about two days, and briefly stacked Ship 20 atop Booster 4 – creating the largest, tallest rocket ever assembled.

In short, even with no guarantee that it would ever receive any of the $2.9 billion NASA awarded it, SpaceX continued Starship development at a breakneck pace and – according to Elon Musk – could technically be ready for the rocket’s first orbital launch attempt “in a few weeks.” In the background, SpaceX also almost certainly completed a great deal of paperwork and deliverables that NASA was finally able to accept and review once unshackled. Ever the optimist, despite the hurdles, CEO Elon Musk still believes that SpaceX will not only deliver its Starship Moon lander – and thus NASA astronauts to the lunar surface – on time, but “probably sooner” than the 2024 target.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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