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SpaceX orbital Starship launch debut officially slips to 2022 – but it’s not all bad news

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US government documentation suggests that the Federal Aviation Administration (FAA) aims to complete an environmental review of SpaceX’s orbital Starship launch site no earlier than December 31st, 2021, precluding an orbital launch attempt this year.

In light of the FAA taking until September 2021 to publish the draft of that environmental assessment (EA), a major delay has been the expected outcome for months. The latest development finally makes that delay official, confirming that even in the new best-case scenario, SpaceX will be unable to conduct Starship’s first orbital launch before January 1st, 2022. But while that unfortunate confirmation comes as little surprise, it’s not all bad news.

It’s unclear how accurate the Federal Infrastructure Projects’ “Permitting Dashboard” actually is but the information displayed on the website is specific and detailed enough for it to be deemed trustworthy. If correct, it states that the FAA aims to complete SpaceX’s orbital Starship EA by December 31st. To an extent, that internal estimate relies on the optimistic assumption that the FAA will rule in SpaceX’s favor on the matter and issue either a finding of no significant impact (FONSI).

SpaceX’s Starship EA “Permitting Dashboard” seems to imply that all steps involving NOAA have taken months longer than expected.

Of course, there’s a chance that the portal’s claim that the FAA will file Starship’s final orbital EA and conclude the EA process on the same day actually implies that the FAA has already ruled out the worst-case scenario (a no action alternative finding), which would be excellent news for SpaceX. In an optimal scenario, the 12/31/21 target means that the FAA could issue a FONSI or mitigated FONSI before the end of 2021. However, even if that’s the case, a highly favorable environmental review is just one part of the process of securing an orbital Starship launch license, which will be the next gating factor for the SpaceX rocket’s full-up launch debut.

Update: In an official email, the FAA says that the final EA it intends to release by December 31st “will include a Finding of No Significant Impact or decision to initiate an Environmental Impact Statement.” It’s unclear if that FONSI includes the possibility of a mitigated FONSI, which would be the optimal compromise scenario. If the FAA pursues an EIS, it would effectively restart the environmental review process from scratch, potentially delaying orbital Starship launches by a year or more.

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There is very little public insight into what that launch licensing process involves or how long it usually takes but it’s safe to say that it could take months for the FAA to move from issuing a favorable EA to approving even the most limited possible orbital Starship launch license (a permit for a single flight). Still, there is some reason for optimism. If the FAA actually publishes a final – and favorable – environmental assessment by the end of 2021, less than four months after issuing the first draft EA for orbital Starship launches, it would be an exceptionally quick turnaround for such a large project and review.

Now that SpaceX has completed the first successful six-engine Starship static fire, the company could potentially be technically ready for the first orbital Starship launch as soon as the ship’s Super Heavy booster completes similar testing. That test campaign is even more ambitious than Starship’s and will eventually culminate in the first one or several 29-engine booster static fires, making Super Heavy the most powerful rocket stage ever tested. Plenty of uncertainty remains about the timeline for Super Heavy Booster 4 (B4) testing, though.

With a quick burst of progress, both Super Heavy B4 and Starbase’s orbital launch site could feasibly be ready to support testing before the end of November. Before true Super Heavy testing can began, SpaceX will need to close out one or both of the orbital pad’s liquid methane (LCH4) tanks, fill them with several hundred to several thousand tons of LCH4, button up Booster 4’s aft section with six steel ‘aerocovers’, finish reinstalling 29 Raptors, and complete the heat shield that will protect most of those engines during ground testing and in flight. Normally, that would likely be a few-day or few-week process for SpaceX but the company’s unusually slow pace of work as of late could turn it into a several-month ordeal.

With any luck, SpaceX has simply prioritized work on Starbase’s orbital launch site over the last few months and will refocus on preparing Super Heavy B4 and Starship S20 for flight as the FAA’s environmental review and launch licensing processes finally near their end.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla VP explains latest updates in trade secret theft case

Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

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tesla 4680
Credit: Tesla Inc.

Tesla Vice President Bonne Eggleston explained the latest updates in a trade secret theft case the company has against a former manufacturing equipment supplier, Matthews International.

Back in 2024, Tesla had filed a lawsuit against Matthews International, alleging that the firm stole trade secrets about battery manufacturing and shared those details with some of Tesla’s competitors.

Early last year, a U.S. District Court Judge denied Tesla’s request to block Matthews International from selling its dry battery electrode (DBE) technology across the world. The judge, Edward Davila, said that the patent for the tech was due to Matthews’ “extensive research and development.”

Tesla is suing a former supplier for trade secret theft

The two companies’ relationship began back in 2019, as Tesla hired Matthews to help build the equipment for its 4680 battery cell. Tesla shared confidential software, designs, and know-how under strict secrecy rules.

Fast forward a few years, and Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

Now, the latest twist, as this month, a Judge issued a permanent injunction—a court order banning Matthews from using certain stolen Tesla parts or designs in their machines. Matthews is also officially “liable” for damages. The exact amount would still to be calculated later.

Bonne Eggleston, a VP for Tesla, said on X today that Matthews is a supplier who “exploited customer IP through theft or deception,” and has no place in Tesla’s ecosystem:

Tesla calls this a big win and warns other companies: “Buyer beware—don’t buy from thieves.”

Matthews hit back with a press release claiming victory. They say an arbitrator ruled they can keep selling their own DBE equipment to anyone and rejected Tesla’s request for a total sales ban. They call Tesla’s claims “nonsense” and insist their 20-year-old tech is independent. Both sides are spinning the same narrow ruling: Matthews can sell their version, but they’re blocked from using Tesla’s specific secrets.

What are Tesla’s Current Legal Options

The case isn’t over—it’s moving to the damages phase. Tesla can:

  • Push forward in court or arbitration to calculate and collect huge financial penalties (potentially $1 billion+ if willful theft is proven).
  • Enforce the permanent injunction with contempt charges, fines, or even jail time if Matthews violates it.
  • Challenge Matthews’ new patents that allegedly copy Tesla’s work, asking courts to invalidate them or add Tesla as co-inventor.
  • Seek extra damages, lawyer fees, and possibly punitive awards under the federal Defend Trade Secrets Act and California law.

Tesla could also refer evidence to federal prosecutors for possible criminal trade-secret charges (rare but serious). Settlement is always possible, but Tesla’s fiery public response suggests they want full accountability.

This isn’t just corporate drama. It shows why trade secrets matter even when Tesla open-sources some patents, confidential know-how shared in trust must stay protected. For the EV industry, it’s a reminder: steal from your biggest customer, and you risk losing everything.

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Tesla Cybercab includes this small but significant feature

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

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Credit: Tesla

Tesla Cybercab manufacturing is strikingly close, as the company is still aiming for an April start date. But small and significant features are still being identified for the first time as production units appear all over the country for testing and for regulatory events, like one yesterday in Washington, D.C.

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

This was for everyone, including the disabled, who are widely reliant on ride-sharing platforms, family members, and medical shuttles for transportation of any kind. Cybercab aims to change that, and Tesla evidently put a focus on those riders while developing the vehicle, evident in a small but significant feature revealed during its appearance in the Nation’s Capital.

Tesla Cybercab display highlights interior wizardry in the small two-seater

Tesla has implemented Braille within the Cybercab to make it easier for blind passengers to utilize the vehicle. On both the ‘Stop/Hazard Lights’ button and the Door Releases, Tesla has placed Braille so that blind passengers can navigate their way through the vehicle:

This is a great addition to the Cybercab, especially as Full Self-Driving has been partially pointed at as a solution for those with disabilities that would keep them from driving themselves from place to place.

It truly is a great addition and just another way that Tesla is showing they are making this massive product inclusive for everyone out there, including those who have not been able to drive due to not having vision.

The Cybercab is set to enter mass production sometime in April, and it will be responsible for launching Tesla’s massive plans for an autonomous ride-sharing program.

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Elon Musk

Tesla and xAI team up on massive new project

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

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Credit: Grok

Elon Musk teased a massive new project, to be developed jointly by Tesla and xAI, called “Digital Optimus” or “Macrohard,” the first development under Tesla’s investment agreement with xAI.

Musk announced on X that Digital Optimus will “be capable of emulating the function of entire companies.”

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

Essentially, it will be an AI version of a desk worker in many capacities, including accounting, HR tasks, and others.

Musk said:

“Grok is the master conductor/navigator with deep understanding of the world to direct digital Optimus, which is processing and actioning the past 5 secs of real-time computer screen video and keyboard/mouse actions. Grok is like a much more advanced and sophisticated version of turn-by-turn navigation software. You can think of it as Digital Optimus AI being System 1 (instinctive part of the mind) and Grok being System 2. (thinking part of the mind).”

Its key applications would be used for enterprise automation, simulating entire companies, high-volume repetitive tasks, and potentially, future hybrid use with the Optimus robot, which would handle physical tasks, while Digital Optimus would handle the clerical work.

Tesla announces massive investment into xAI

The creation of a digital AI suite like Digital Optimus would help companies save time and money, as well as become more efficient in their operations through massive scalability. However, there will undoubtedly be concerns from people who are skeptical of a fully-integrated AI workhorse like this one.

From an energy consumption perspective and just a general concern for the human workforce, these types of AI projects are polarizing in nature.

However, Digital Optimus would be a great digital counterpart to Tesla’s physical Optimus robot, as it would be a hyper-efficient addition to any company that is looking for more production for less cost.

Musk maintains that there is no other company on Earth that will be able to do this.

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