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SpaceX’s Starship prototype set for first serious test after Raptor engine installed

Starhopper conducts a propellant tank pressure regulation test on March 18th. (NASASpaceflight - bocachicagal)

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In concert with South Texas’ Cameron County, SpaceX has officially scheduled the first serious test – requiring temporary road closures – of its Starship prototype, unofficially nicknamed ‘Starhopper’ in light of its ultimate goal of performing low-altitude, low-velocity hop tests.

SpaceX technicians have already successfully completed a number of unspecified tanking tests – likely with chemically neutral liquid nitrogen – and completed acceptance and installation of Raptor serial number 02 (SN02), setting the stage for the giant testbed’s first flight-critical tests. Now set to occur between 10am and 4pm local time (8am – 2pm Pacific, 15:00-21:00 UTC), that test debut will likely see Starhopper topped to the brim with liquid methane and oxygen propellant for the first time, potentially transitioning into the first BFR-integrated Raptor static fire test.

Scarcely seven days after the engine’s arrival in Boca Chica, SpaceX technicians completed the first-ever installation of a flight-ready Raptor – SN02 – on a full-scale BFR prototype known as Starhopper. Aside from marking a major symbolic milestone for the company’s next-generation rocket development program, the installation of a functional rocket engine on the first partial-fidelity vehicle prototype means that SpaceX can now enter into a new and critical stage of development: integrated flight testing.

Assuming (hopefully) that SpaceX has yet to conduct actual fueling tests of the Starship prototype without establishing roadblocks and safety perimeters, something that would be an egregious threat to nearby locals, it’s likely that this first major test – much like SpaceX’s established Falcon 9 and Heavy test regime – will involve a process known as a Wet Dress Rehearsal (WDR). A WDR would see Starhopper loaded with liquid methane and oxygen propellant – potentially anywhere from the bare minimum needed to operate a single Raptor to completely filling its tanks – to verify that the prototype’s complex plumbing system and giant tanks are operating nicely together under flight conditions (i.e. cryogenic temperatures, thermal and mechanical stresses, chemical environments, etc.). Much like routine Falcon 9 static fire tests performed both at SpaceX’s McGregor, TX test site and the launch pad, data indicating that the rocket is behaving nominally during the WDR allows the operations team to transition smoothly from a WDR into a captive static fire test, in which the vehicle’s engine(s) are briefly ignited to simulate the first few seconds prior to liftoff.

It’s relatively rare but not unusual for planned Falcon 9 or Heavy static fire tests to end during the WDR phase in cases where the launch team observes data that appears to be less than nominal. SpaceX generally takes a “better safe than sorry” approach to these sorts of operations, swallowing the costs and risk of raising customers’ ire due to delays in order to ensure the highest probability of complete launch success.

For a vehicle as utterly new and alien as Starhopper is to both SpaceX and the aerospace industry as a whole, it’s safe to say that that tendency towards caution will be readily on display throughout these first several tests, at least until the company’s operations technicians and engineers are considerably more familiar with the prototype rocket’s behavior. On the other hand, given just how shoestring the budget of this beast likely is and how rapidly SpaceX managed to go from an empty dirt lot to a hop-test-ready, 30ft/9m-diameter Starship prototype, it’s equally likely that the company – particularly CEO Elon Musk – will accept the increased risk of catastrophic vehicle failures to keep the development program as agile as possible.

According to CEO Elon Musk, this large metal cylinder is actually one of the barrel sections of the first orbital Starship prototype. Workers are welding the sections together outside, rain or shine. (NASASpaceflight – bocachicagal)
Starhopper makes its own clouds during tanking tests on March 14th. (NASASpaceflight – bocachicagal)

As Musk himself frequently and famously is known to say, it’s far better to push hardware to failure during early testing than it is to hold back and risk largely unplanned failures during nominal operations, a lesson that SpaceX itself has learned the hard way several times. One step further, while they are at best undeniably inconvenient and expensive, major vehicle failures during testing can actually be an invaluable source of data that ultimately improves the system as a whole. For BFR, a launch vehicle meant to safely, routinely, and reliably transport as many as 100+ people both around the Earth and solar system, all possible opportunities to learn and improve the system prior to risking the lives of passengers will be an absolute necessity if SpaceX wants to ensure that customers remain willing to trust the company and its spacecraft with their lives.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Investor's Corner

SpaceX’s biggest earnings test yet lands Tuesday, and Tesla shareholders should be watching

SpaceX reports earnings Tuesday as Wall Street watches AI spending, Starlink growth and Tesla merger

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SpaceX reports third quarter results after the market closes Tuesday, with a webcast at 4:30 p.m. ET streamed on X, and Tesla follows a day later. Bloomberg consensus, cited by Pepperstone, calls for revenue of $12.89 billion, adjusted EBITDA of $6.62 billion and adjusted EPS near $0.15. That would be about 65% growth from the second quarter and SpaceX’s first profitable quarter since its IPO. Analysts expect roughly $6.4 billion from AI and $4.9 billion from Starlink, which is projected to reach 14.3 million consumer subscribers. Capital spending is forecast at $19.6 billion, leaving free cash flow near negative $11.6 billion.

The numbers matter because SpaceX has spent months trying to win over a skeptical market. It priced its record IPO at $135, spiked to $225.64, then sank near $105 in early August. Friday’s close of $146.03 sits about 28% below the June high. The Q2 report beat on revenue at $7.8 billion and put Starlink at 12 million subscribers, but $18.4 billion of capex hurt the stock. Since then SpaceX reached orbit on Starship Flight 14 with 26 Starlink V3 satellites, agreed to buy 800 MHz spectrum for about $8 billion as part of its Starlink Mobile push, and signed a fourth compute hosting deal in four months worth roughly $13 billion a year from December. Management is targeting more than 2 gigawatts of compute by year end and a $100 billion annualized revenue run rate. Evercore ISI, which raised its target to $275, said the quarter may be judged more on those targets than the reported figures

All of this sits under the Tesla merger question. Barclays analyst Dan Levy expects an all stock deal in which SpaceX buys Tesla at a premium, using reference values of $2.1 trillion and $1.5 trillion, and said an announcement would need to come by late October or early November to be voted on at Tesla’s December 6 annual meeting. Barclays estimates Musk would hold about 37% of the combined company and 56% of the votes. Musk said in July that combining companies cannot be discussed on an earnings call, but an investor question asking when SpaceX will merge with Tesla is sitting on SpaceX’s Q&A platform, and Teslarati has tracked how the Roadster demo revived the talk.

If a deal happens, Tuesday’s result would effectively set the price Tesla holders would receive. Their shares would convert into SpaceX stock, along with exposure to a company with a heavy investment on AI, while Tesla itself expects 2026 capex above $25 billion. A strong quarter and calmer spending would make that exchange easier to sell. Another round of heavy capex and a falling stock would make it harder.

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SpaceX’s Gwynne Shotwell just made a quiet gesture toward Tesla

SpaceX president Gwynne Shotwell quietly followed Tesla on X, and merger watchers noticed right away.

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SpaceX President and COO Gwynne Shotwell has started following Tesla’s official account on X, a small change that landed in the middle of a very loud merger conversation. Whole Mars Catalog joked about it on Sunday.

A follow is not an announcement, and neither company has said anything about a deal. What gives the moment weight is the timing. Barclays analyst Dan Levy has told clients that an agreement could come before Tesla’s annual meeting, which must be held by December 6, with SpaceX as the buyer in an all stock deal, as we reported after the Roadster unveiling. Wedbush’s Dan Ives has stuck with a 2027 timeline.

Shotwell is the executive most worth watching if the two companies do move closer. When Musk was asked at the All In Summit why Tesla and SpaceX remain separate, Shotwell sat next to him and said SpaceX personnel had already moved into xAI to fill leadership and engineering gaps. The businesses were integrating “faster than I thought,” she said, though “not fully integrated yet.” Her responsibilities have also grown since SpaceX absorbed xAI, and she now oversees operations that include Grok and the company’s AI compute buildout.

The financial links are already there. Tesla’s $2 billion xAI investment turned into a stake of less than one percent in SpaceX, the two share the Terafab chip project in Austin, and Musk exercised his 2018 Tesla options a week after SpaceX began trading, a sequence analysts flagged as giving SpaceX public shares to use in a deal. Musk holds about 20 percent of Tesla and controls 85.1 percent of SpaceX’s voting power, according to our earlier breakdown.

The next test is close at hand. SpaceX reports its second earnings as a public company on Tuesday after the close, and Tesla follows on Wednesday. Musk told analysts in July that “we can’t talk about combining companies and that kind of thing on an earnings call,” so a direct answer is unlikely from either stage. Tesla shareholders can still submit and vote on questions through the Say portal until 4 p.m. EDT on Monday, and the merger is a recurring theme in the queue.

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Elon Musk

Tesla Roadster owners to get “Flying Stunt Mode” and looping track access

Musk says Roadster owners can command the unveiling stunts autonomously, with a Texas looping track.

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Elon Musk says owners of the new Tesla Roadster will be able to ask the car to perform the stunts Tesla showed at its unveiling, with the car doing the driving itself. Musk made the comment Saturday in a reply on X to tech blogger Robert Scoble, and he added a promise of a looping track at Tesla’s Texas headquarters.

Scoble had argued that the person in the Roadster is not really driving it. In his description, the driver operates a computer that tells another computer what to do, with steering, braking and acceleration all handled by wire. Musk answered, “True. You will be able to ask the Roadster to perform any of the tricks shown autonomously, as it will be sentient. Also, we will have a wild looping track (crazier even than Hot Wheels) at our Texas HQ where you can test out your Roadster.”

At the October 15 event outside Waco, the car drove up a curved ramp until it was upside down, flew off on cold gas thrusters, flipped and landed. It also hovered over a Cybercab, Cybertruck, Semi, Model Y and Model 3 while moving. As we noted in our breakdown of the three Roadster configurations, Musk said at the event that the car “literally is just going to puff itself up” to perform the maneuvers whenever an owner wants. Saturday’s reply adds that the car would run them on its own.

Tesla has described some of the hardware that would make that possible. The Roadster uses steer by wire with a yoke, and its cold gas thrusters rely on electric actuators for small adjustments in flight. A fan system under the car creates suction, which Tesla says is strong enough to hold it upside down, a setup we covered in our look at the Roadster’s fan system and thrusters.

Musk did not say when an autonomous stunt feature might arrive, how it would work, or what he means by sentient. He also gave no size, location or opening date for the Texas track. Production is planned for Giga Texas in 2027 or 2028, and Tesla says the car is not approved for public road use. The Rocket version, the one built to fly, is invite only.

The comment follows a week of Musk teasing the event, including his claim that the demo would be a banger, which we covered before the stream. Tesla reports third quarter earnings on October 21, and shareholders can submit and vote on questions through the Say portal until 4 p.m. EDT on October 20, according to our earnings Q&A preview. A question about autonomous Roadster stunts and the Texas track would be a quick way to get specifics from management.

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