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SpaceX’s Starship prototype set for first serious test after Raptor engine installed

Starhopper conducts a propellant tank pressure regulation test on March 18th. (NASASpaceflight - bocachicagal)

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In concert with South Texas’ Cameron County, SpaceX has officially scheduled the first serious test – requiring temporary road closures – of its Starship prototype, unofficially nicknamed ‘Starhopper’ in light of its ultimate goal of performing low-altitude, low-velocity hop tests.

SpaceX technicians have already successfully completed a number of unspecified tanking tests – likely with chemically neutral liquid nitrogen – and completed acceptance and installation of Raptor serial number 02 (SN02), setting the stage for the giant testbed’s first flight-critical tests. Now set to occur between 10am and 4pm local time (8am2pm Pacific, 15:00-21:00 UTC), that test debut will likely see Starhopper topped to the brim with liquid methane and oxygen propellant for the first time, potentially transitioning into the first BFR-integrated Raptor static fire test.

Scarcely seven days after the engine’s arrival in Boca Chica, SpaceX technicians completed the first-ever installation of a flight-ready Raptor – SN02 – on a full-scale BFR prototype known as Starhopper. Aside from marking a major symbolic milestone for the company’s next-generation rocket development program, the installation of a functional rocket engine on the first partial-fidelity vehicle prototype means that SpaceX can now enter into a new and critical stage of development: integrated flight testing.

Assuming (hopefully) that SpaceX has yet to conduct actual fueling tests of the Starship prototype without establishing roadblocks and safety perimeters, something that would be an egregious threat to nearby locals, it’s likely that this first major test – much like SpaceX’s established Falcon 9 and Heavy test regime – will involve a process known as a Wet Dress Rehearsal (WDR). A WDR would see Starhopper loaded with liquid methane and oxygen propellant – potentially anywhere from the bare minimum needed to operate a single Raptor to completely filling its tanks – to verify that the prototype’s complex plumbing system and giant tanks are operating nicely together under flight conditions (i.e. cryogenic temperatures, thermal and mechanical stresses, chemical environments, etc.). Much like routine Falcon 9 static fire tests performed both at SpaceX’s McGregor, TX test site and the launch pad, data indicating that the rocket is behaving nominally during the WDR allows the operations team to transition smoothly from a WDR into a captive static fire test, in which the vehicle’s engine(s) are briefly ignited to simulate the first few seconds prior to liftoff.

It’s relatively rare but not unusual for planned Falcon 9 or Heavy static fire tests to end during the WDR phase in cases where the launch team observes data that appears to be less than nominal. SpaceX generally takes a “better safe than sorry” approach to these sorts of operations, swallowing the costs and risk of raising customers’ ire due to delays in order to ensure the highest probability of complete launch success.

For a vehicle as utterly new and alien as Starhopper is to both SpaceX and the aerospace industry as a whole, it’s safe to say that that tendency towards caution will be readily on display throughout these first several tests, at least until the company’s operations technicians and engineers are considerably more familiar with the prototype rocket’s behavior. On the other hand, given just how shoestring the budget of this beast likely is and how rapidly SpaceX managed to go from an empty dirt lot to a hop-test-ready, 30ft/9m-diameter Starship prototype, it’s equally likely that the company – particularly CEO Elon Musk – will accept the increased risk of catastrophic vehicle failures to keep the development program as agile as possible.

According to CEO Elon Musk, this large metal cylinder is actually one of the barrel sections of the first orbital Starship prototype. Workers are welding the sections together outside, rain or shine. (NASASpaceflight – bocachicagal)
Starhopper makes its own clouds during tanking tests on March 14th. (NASASpaceflight – bocachicagal)

As Musk himself frequently and famously is known to say, it’s far better to push hardware to failure during early testing than it is to hold back and risk largely unplanned failures during nominal operations, a lesson that SpaceX itself has learned the hard way several times. One step further, while they are at best undeniably inconvenient and expensive, major vehicle failures during testing can actually be an invaluable source of data that ultimately improves the system as a whole. For BFR, a launch vehicle meant to safely, routinely, and reliably transport as many as 100+ people both around the Earth and solar system, all possible opportunities to learn and improve the system prior to risking the lives of passengers will be an absolute necessity if SpaceX wants to ensure that customers remain willing to trust the company and its spacecraft with their lives.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

SpaceX’s next project will produce Starships at a level that sounds impossible

1,000 rockets per year is an insane number, especially considering Starship’s sheer size.

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Credit: SpaceX

Elon Musk has revealed bold plans for SpaceX’s newest Starbase facility in Texas, predicting it will become a birthplace for “so many spaceships.” The upcoming “Gigabay,” a massive $250 million production hub in Starbase, Texas, is designed to manufacture up to 1,000 Starship rockets per year.

That’s an insane number of rockets for a single facility, especially considering Starship’s sheer size. 

One of the world’s largest industrial structures

SpaceX’s Gigabay is expected to stand roughly 380 feet tall and enclose 46.5 million cubic feet of interior space, making it one of the largest industrial structures to date. The facility will feature 24 dedicated work cells for assembling and refurbishing Starship and Super Heavy vehicles, complete with heavy-duty cranes capable of lifting up to 400 U.S. tons, as noted in a Times of India report.

Construction crews have already placed four tower cranes on-site, with completion targeted for December 2026. Once operational, the Gigabay is expected to boost SpaceX’s launch cadence dramatically, as it would be able to build up to 1,000 reusable Starships per year, as noted in a report from the Dallas Express. Musk stated that the Gigabay will be “one of the biggest structures in the world” and hinted that it represents a major leap in Starbase’s evolution from test site to full-scale production hub.

A key step toward Mars and beyond

Starship is SpaceX’s heavy-lift rocket system, and it remains a key part of Elon Musk’s vision of a multiplanetary future. The vehicle can carry 100–150 tonnes to low Earth orbit and up to 250 tonnes in expendable mode. With several successful flights to date, including a perfect 11th test flight, the Starship program continues to refine its reusable launch system ahead of crewed lunar missions under NASA’s Artemis initiative.

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Starship is unlike any other spacecraft that has been produced in the past. As per Elon Musk, Starship is a “planet-colonizer” class rocket, as the magnitude of such a task “makes other space transport task trivial.” Considering Starship’s capabilities, it could indeed become the spacecraft that makes a Moon or Mars base feasible. 

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Cybertruck

Tesla Cybertruck fleet takes over at SpaceX’s Starbase

Interestingly, the Cybertruck uses the same exterior, a stainless steel alloy, as SpaceX rockets. This synergy between the two companies and their very different products shows a very unified mentality between Musk companies.

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Credit: @derek1ee | X

Tesla Cybertrucks have taken over at SpaceX’s Starbase facility in Texas, as hundreds of the all-electric pickup trucks were spotted late last week rounding out a massive fleet of vehicles.

The Cybertruck fleet is geared toward replacing gas vehicles that are used at Starbase for everyday operations. The only surprise about this is that it was not done sooner:

Deliveries have been going on for a few weeks, as Cybertrucks have made their way across the state of Texas from Austin to Starbase so they could be included in SpaceX’s fleet of vehicles at the facility.

Interestingly, the Cybertruck uses the same exterior, a stainless steel alloy, as SpaceX rockets. This synergy between the two companies and their very different products shows a very unified mentality between Musk companies.

However, there are some other perspectives to consider as SpaceX is utilizing such a massive fleet of Cybertrucks. Some media outlets (unsurprisingly) are seeing this as a move of weakness by both Tesla and SpaceX, as the aerospace company is, in a sense, “bailing out” lagging sales for the all-electric pickup.

It’s no secret that Tesla has struggled with the Cybertruck this year, and deliveries have been underwhelming in the sense that the company was anticipating between 1 million and 2 million orders for the vehicle before it was widely produced.

A lot of things changed with the Cybertruck between its 2019 unveiling and 2023 initial deliveries, most notably, price.

The price of the Cybertruck swelled significantly and priced out many of those who had pre-ordered it. Some have weighed the option of whether this purchase was a way to get rid of sitting inventory.

However, it seems more logical to consider the fact that SpaceX was likely always going to transition to Teslas for its fleet, especially at Starship, at some point.

It doesn’t seem out of the question that one Musk company would utilize another Musk company’s products, especially considering the Cybertruck has been teased as the vehicle that would be present on Mars.

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News

SpaceX successfully launches 100th Starlink mission of 2025

With 100 Starlink missions completed for 2025, space enthusiasts have noted that SpaceX has successfully launched 2,554 Starlink satellites so far this year.

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(Credit: Starlink)

SpaceX achieved its 100th Starlink mission of the year on Friday, October 31, marking another milestone for 2025. 

A Falcon 9 rocket carrying 28 Starlink broadband satellites successfully lifted off from Vandenberg Space Force Base in California at 4:41 p.m. ET, carrying another 28 Starlink satellites to Low Earth Orbit (LEO).

Falcon 9 booster’s 29th flight

Roughly 8.5 minutes after liftoff, the Falcon 9’s first stage touched down on the drone ship Of Course I Still Love You in the Pacific Ocean. This marked the booster’s 29th flight, which is approaching SpaceX’s reuse record of 31 missions.

This latest mission adds to SpaceX’s impressive 138 Falcon 9 launches in 2025, 99 of which were dedicated to Starlink, according to Space.com. The company’s focus on reusing boosters has enabled this breakneck pace, with multiple launches each week supporting both Starlink’s expansion and external customers.

Starlink’s network continues massive global expansion

Starlink remains the largest active satellite constellation in history, with more than 10,000 satellites launched, nearly 8,800 of which are currently active. SpaceX recently achieved Starlink’s 10,000-satellite milestone. With 100 Starlink missions completed for 2025, space enthusiasts have noted that SpaceX has successfully launched 2,554 Starlink satellites so far this year.

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Starlink, which provides high-speed, low-latency internet connectivity even to the world’s most remote areas, has been proven to be life-changing technology for people across the globe. The service is currently operational in about 150 countries, and it currently has over 5 million subscribers worldwide. From this number, 2.7 million joined over the past year.

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