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SpaceX Starship prototype returns to factory after simulated Raptor testing

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A SpaceX Starship prototype that could become the first to launch into space has returned to the company’s Starbase rocket factory after completing a series of thorough proof tests.

Starship S24’s test campaign got off to a rough start when the roughly nine-meter (30 ft) wide, 50-meter (~165 ft) tall rocket blew a high-pressure pipe during its very first test – a generally benign ‘pneumatic proof.’ While it appears that most of the ship passed the test, the burst pipe damaged a section of the heat shield and took several days of continuous work to repair and replace. With that hiccup behind it, however, Ship 24 appears to have performed excellently during the next two phases.

On June 1st, the ship fully passed pneumatic proof testing on the second try. On June 2nd, it completed its first cryogenic proof test, referring to the process of filling and pressurizing Starship’s tanks with liquid nitrogen – ultra-cold like its methane and oxygen propellant but without the risk of fire or explosion. Once the basics were out of the way, Ship 24 was cleared for installation on one of two of SpaceX’s suborbital Starship test and launch pads. Over the course of about two months, Pad A was significantly modified both to support Ship 24’s upgraded design and to put it to the test by using giant hydraulic rams to simulate the thrust of Raptor engines.

Pad B, sans modification. (NASASpaceflight – bocachicagal)
Pad A, modified with six hydraulic rams and a new umbilical connector for Ship 24. (NASASpaceflight – bocachicagal)

Ship 24 was installed on the modified mount on June 4th, just 12 hours after completing its first cryoproof. On June 6th and 7th, SpaceX then put the prototype through another pair of cryogenic proof tests, both of which appeared to be completed without issue on the first try. The first test even saw Ship 24 use its nose vents, suggesting that SpaceX may have filled and pressurized both its main tanks and a smaller pair of landing propellant or ‘header’ tanks.

At some point during either or both of the Pad A cryoproofs, it’s believed that the mount’s hydraulic rams were used to test Ship 24’s upgraded aft end by simulating the thrust of six Raptor engines. Like Ship 20, Ship 24 will eventually be outfitted with three smaller sea level-optimized Raptors and three larger vacuum-optimized Raptors. However, Ship 24 will be the first Starship to use new Raptor 2 engines, which are capable of generating almost 25% more thrust. At full throttle, Ship 24 could theoretically produce almost 1400 tons (~3.1M lbf) of thrust at sea level, just shy of twice the thrust of an entire Falcon 9 booster. Starship will be the most powerful orbital spacecraft in history.

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First, though, the rocket needs engines. After completing all three cryoproof tests without apparent issue, SpaceX removed Ship 24 from Pad A and transported it back to the Starbase factory on June 9th. While it’s not actually clear if those tests were fully successful, the general assumption is that SpaceX returned the prototype to the factory to fill gaps in its heat shield; complete its aerocovers and raceway; and, most importantly, install six Raptor 2 engines.

If that is the case, Ship 24’s second trip to the launch site could be for wet dress rehearsal and static fire testing – a campaign that could ultimately qualify the ship for Starship’s first orbital launch attempt.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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xAI’s Grok approved for Pentagon classified systems: report

Under the agreement, Grok can be deployed in systems handling classified intelligence analysis, weapons development, and battlefield operations. 

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Credit: xAI

Elon Musk’s xAI has signed an agreement with the United States Department of Defense (DoD) to allow Grok to be used in classified military systems.

Previously, Anthropic’s Claude had been the only AI system approved for the most sensitive military work, but a dispute over usage safeguards has reportedly prompted the Pentagon to broaden its options, as noted in a report from Axios.

Under the agreement, Grok can be deployed in systems handling classified intelligence analysis, weapons development, and battlefield operations. 

The publication reported that xAI agreed to the Pentagon’s requirement that its technology be usable for “all lawful purposes,” a standard Anthropic has reportedly resisted due to alleged ethical restrictions tied to mass surveillance and autonomous weapons use.

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Defense Secretary Pete Hegseth is scheduled to meet with Anthropic CEO Dario Amodei in what sources expect to be a tense meeting, with the publication hinting that the Pentagon could designate Anthropic a “supply chain risk” if the company does not lift its safeguards. 

Axios stated that replacing Claude fully might be technically challenging even if xAI or other alternative AI systems take its place. That being said, other AI systems are already in use by the DoD. 

Grok already operates in the Pentagon’s unclassified systems alongside Google’s Gemini and OpenAI’s ChatGPT. Google is reportedly close to an agreement that will result in Gemini being used for classified use, while OpenAI’s progress toward classified deployment is described as slower but still feasible. 

The publication noted that the Pentagon continues talks with several AI companies as it prepares for potential changes in classified AI sourcing.

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Elon Musk denies Starlink’s price cuts are due to Amazon Kuiper

“This has nothing to do with Kuiper, we’re just trying to make Starlink more affordable to a broader audience,” Musk wrote in a post on X.

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Credit: Starlink

Elon Musk has pushed back on claims that Starlink’s recent price reductions are tied to Amazon’s Kuiper project.

In a post on X, Musk responded directly to a report suggesting that Starlink was cutting prices and offering free hardware to partners ahead of a planned IPO and increased competition from Kuiper.

“This has nothing to do with Kuiper, we’re just trying to make Starlink more affordable to a broader audience,” Musk wrote in a post on X. “The lower the cost, the more Starlink can be used by people who don’t have much money, especially in the developing world.”

The speculation originated from a post summarizing a report from The Information, which ran with the headline “SpaceX’s Starlink Makes Land Grab as Amazon Threat Looms.” The report stated that SpaceX is aggressively cutting prices and giving free hardware to distribution partners, which was interpreted as a reaction to Amazon’s Kuiper’s upcoming rollout and possible IPO.

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In a way, Musk’s comments could be quite accurate considering Starlink’s current scale. The constellation currently has more than 9,700 satellites in operation today, making it by far the largest satellite broadband network in operation. It has also managed to grow its user base to 10 million active customers across more than 150 countries worldwide. 

Amazon’s Kuiper, by comparison, has launched approximately 211 satellites to date, as per data from SatelliteMap.Space, some of which were launched by SpaceX’s Falcon 9 rocket. Starlink surpassed that number in early January 2020, during the early buildout of its first-generation network.

Lower pricing also aligns with Starlink’s broader expansion strategy. SpaceX continues to deploy satellites at a rapid pace using Falcon 9, and future launches aboard Starship are expected to significantly accelerate the constellation’s growth. A larger network improves capacity and global coverage, which can support a broader customer base.

In that context, price reductions can be viewed as a way to match expanding supply with growing demand. Musk’s companies have historically used aggressive pricing strategies to drive adoption at scale, particularly when vertical integration allows costs to decline over time.

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Tesla Giga Berlin makes a statement of solidarity amid IG Metall conflict

The display comes as tensions between Tesla and IG Metall continue to escalate.

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Creidt: Andre Thierig/X

Tesla Giga Berlin is sending a strong message of solidarity amid its ongoing legal dispute with German union IG Metall.

In a post on social media platform X, Giga Berlin plant manager André Thierig shared an image of the facility’s lobby covered with a large banner that reads: “Progress. Innovation. Success.” He added that the slogan reflects what the facility has stood for since Day One.

“Our lobby at Giga Berlin covered in a huge banner these days. Progress. Innovation. Success – this is what we stand for since we started production in 2022 and how we will go into our future!” Thierig wrote in his post on X. 

The display comes as tensions between Tesla and IG Metall continue to escalate.

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The dispute began after Tesla accused a union representative of secretly recording a works council meeting at Giga Berlin. Tesla stated that it filed a criminal complaint after the alleged incident. Police later confirmed they had seized a computer belonging to an IG Metall member as part of their investigation.

“What has happened today at Giga Berlin is truly beyond words! An external union representative from IG Metall attended a works council meeting. For unknown reasons he recorded the internal meeting and was caught in action! We obviously called police and filed a criminal complaint!” Thierig wrote on X at the time

IG Metall denied the accusation and characterized Tesla’s move as an election tactic ahead of upcoming works council elections. The union subsequently filed a defamation complaint against Thierig. Authorities later confirmed that an investigation had been opened in connection with the matter.

Giga Berlin began production in 2022 and has since become one of Tesla’s key European manufacturing hubs, producing the Model Y, the company’s best-selling vehicle. The facility has expanded capacity over the past years despite environmental protests, labor disputes, and regulatory scrutiny.

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