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SpaceX’s next Starship hop a step closer after ‘cryo proof’ test

SpaceX appears to have successfully completed one of three major tests standing between Starship SN6 and the next Starship hop. (LabPadre)

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SpaceX appears to have successfully completed one of three major tests standing between a new Starship prototype and the rocket’s next hop.

Known as a cryogenic proof test (“cryo proof”), signs currently point towards a success on Starship SN6’s first try – albeit an hour or two past the end of the planned test window. The proof was planned between 8 am and 5 pm CDT (UTC-5) on August 16th with identical backup windows on Monday and Tuesday in the event of an abort or delay. Thankfully, in a breath of fresh air after many Starship SN5 test delays, SpaceX had no such need.

With the help of local sheriffs, SpaceX closed the highway around 10:15 am and pressurized Starship SN6 with ambient-temperature gas (likely nitrogen) around half an hour later. As usual, the company took its time while the Starship prototype effectively came to life for the first time. Around 2.5 hours later, the Starship began visibly venting for the first time as it operated dozens of valves to maintain safe tank pressures.

LabPadre’s unofficial 24/7 livestream broadcast the entirety of SpaceX’s August 16th Starship testing.

To perform a cryogenic pressure test, SpaceX effectively performs a wet dress rehearsal (WDR) – a test that simulates a full launch flow short of liftoff – with no engine installed. To prevent leaks or hull breaches from turning potentially catastrophic during what is often the first major test of a prototype, SpaceX loads Starship with liquid nitrogen (LN2) instead of liquid methane and oxygen propellant. During that process, Starship’s thin steel skin will quickly drop to arctic temperatures, becoming cold enough that it will literally freeze the water vapor out of any ambient air it comes in contact with.

A test tank demonstrates the frost phenomenon on June 15th. (NASASpaceflight – bocachicagal

Around 1 pm local, the first sign of that frost sheath appeared but remained a sliver before disappearing around 2 pm. Starship SN6 then hung around for an hour before testing activities appeared to restart. Close to 5:40 pm, almost an hour after SpaceX’s August 16th window was meant to close, frost reappeared on Starship SN6’s hull and rapidly crept up the side of the massive rocket.

Starship SN5’s own cryo proof test – completed on June 30th – debuted apparent upgrades to SpaceX’s South Texas launch facilities, loading the rocket with hundreds of thousands of gallons of LN2 in 15-20 minutes. The ability to load huge quantities of cryogenic propellant very quickly will be critical for SpaceX, as Starship’s efficiency will decrease substantially as its propellant warms. Along those lines, Starship SN6 became the second prototype to be rapidly loaded with liquid nitrogen, going from nearly empty to nearly full in ~15 minutes.

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SN6 detanked over the next hour or so and SpaceX opened the road and had a team back on the pad to inspect the rocket by 7:40 pm. At some point during the test, SpaceX likely actuated hydraulic arms attached to Starship’s engine section to simulate the stresses of Raptor thrust under cryogenic loads. Either way, SpaceX was apparently satisfied with the results of Starship SN6’s first cryo proof and proceeded to cancel two backup windows scheduled on August 17th and 18th – a consistent sign that things either went very right or very wrong.

Starship SN5 and SN6 pass each other while swapping spots at SpaceX’s South Texas factory and launch pad. (NASASpaceflight – bocachicagal)

In the case of SN6, nothing was distinctly amiss or different during its cryo proof, pointing towards a successful test. If that’s the case, SpaceX will begin removing the hydraulic Raptor simulator to install an actual Raptor engine and will scheduled road closures for an imminent static fire test. Prior to that actual Raptor ignition test, SpaceX may choose to perform a wet dress rehearsal (WDR) on its own or partially test Raptor by igniting its preburners to momentarily spin up its turbopumps. The company could also integrate both of those precursor tests into the same window as the static fire itself.

If those tests go according to plan, Starship SN6 could be ready for SpaceX’s second full-scale hop ever just a week (or less) later. CEO Elon Musk says that the company’s current goal is to perform multiple Starship tests until the process is fast, smooth, and consistent.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk calls out viral claim of 10,000 Tesla Optimus deal: “Fake”

For now at least, Tesla seems determined to focus on the development of Optimus V3.

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Credit: Tesla Optimus/X

Elon Musk has provided some clarification to recent reports suggesting that PharmAGRI, a US pharmaceutical and agricultural infrastructure company, is looking to deploy 10,000 Optimus robots for its operations.

Musk posted his clarification on social media platform X.

Alleged Optimus purchase

Recently, reports emerged stating that PharmAGRI Capital Partners will be tapping into Tesla’s humanoid robots for its operations. The firm claimed that it had executed a Letter of Intent with Tesla to deploy up to 10,000 Optimus Gen 3+ humanoid robots across its SuperPharm and CEA facilities. This should allow the company to automate its labor and ensure diversion control.

A comment from Lynn Stockwell, Chairwoman & CEO, suggested that the company really was partnering with Tesla. “With Tesla robotics powering our facilities and DEA-licensed infrastructure in place, we can scale with precision, meet federal sourcing mandates, and deliver therapies that are compliant, secure, and American-made,” she said. 

Elon Musk clariies

News of PharmAGRI’s Optimus claims quickly spread on social media, though some Tesla watchers argued that it seemed unlikely that the EV maker will commit two legions of Optimus robots to a rather unknown company this early. Some pointed out that Tesla typically commits to high-profile customers to test its early products, such as PepsiCo with the Tesla Semi. 

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Photos from PharmAGRI’s website depicting Tesla Optimus bots, as well as the rather basic look of the website itself, also brought more reservations to the company’s claims. Ultimately, Elon Musk weighed in on the matter, responding to a post about PharmAGRI’s Optimus-filled webpage. Musk was quick and direct, simply stating, “Fake.”

Elon Musk’s comments were quite unsurprising considering that Optimus is still very much in active development, and thus, it is quite unlikely that the company is already taking orders or even Letters of Intent from potential customers at this time. For now at least, Tesla seems determined to focus on the development of Optimus V3, which Musk has noted will be “sublime.”

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Elon Musk: Self-sustaining city on Mars is plausible in 25-30 years

Musk noted that true self-sufficiency requires Mars to develop “all the ingredients of civilization.”

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Credit: Elon Musk/X

Elon Musk has stated that a self-sustaining human settlement on Mars could be established in 25-30 years, provided launch capacity increases dramatically in the coming decades. 

Speaking at the All-In Summit, the SpaceX CEO said building a self-sufficient colony depends on exponential growth in “tonnage to Mars” with each launch window, highlighting Starship’s role as the company’s pathway to interplanetary initiatives.

Mars settlement goals

Musk noted that true self-sufficiency requires Mars to develop “all the ingredients of civilization,” from food production to microchip manufacturing. Starship Version 3 is expected to support the first uncrewed Mars test flights, while future iterations could reach 466 feet in height and deliver larger payloads critical for settlement. Ultimately, Musk stated that an aggressive timeline for a city on Mars could be as short as 30 years, as noted in a Space.com report.

“I think it can be done in 30 years, provided there’s an exponential increase in the tonnage to Mars with each successive Mars transfer window, which is every two years. Every two years, the planets align and you can transfer to Mars. 

“I think in roughly 15, but maybe as few as 10, but 10-15-ish Mars transfer windows. If you’re seeing exponential increases in the tonnage to Mars with each Mars transfer window, then it should be possible to make Mars self-sustaining in about call it roughly 25 years,” Musk said. 

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Starship’s role

Starship has flown in a fully stacked configuration ten times, most recently in August when it completed its first payload deployment in orbit. The next flight will close out the Version 2 program before transitioning to Starship Version 3, featuring Raptor 3 engines and a redesigned structure capable of lifting over 100 tons to orbit.

While SpaceX has demonstrated Super Heavy booster reuse, Ship reusability remains in development. Musk noted that the heat shield is still the biggest technical hurdle, as no orbital vehicle has yet achieved rapid, full reuse.

“For full reusability of the Ship, there’s still a lot of work that remains on the heat shield. No one’s ever made a fully reusable orbital heat shield. The shuttle heat shield had to go through nine months of repair after every flight,” he said. 

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Tesla Model Y may gain an extra 90 miles of range with Panasonic’s next-gen battery

The Japanese company is pursuing an anode-free design.

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Credit: Tesla Manufacturing

Panasonic is developing a new high-capacity EV battery that could potentially extend the range of a Tesla Model Y by 90 miles. 

The Japanese company, one of Tesla’s key battery suppliers, is pursuing an anode-free design that it says could deliver a “world-leading” level of capacity by the end of 2027.

Panasonic’s anode-free design

The technology Panasonic is pursuing would eliminate the anode during the manufacturing process, as noted in a Reuters report. By freeing up space for more active cathode materials such as nickel, cobalt, and aluminum, the Japanese company expects a 25% increase in capacity without expanding battery size. 

That could allow Tesla’s Model Y to gain an estimated 145 kilometers (90 miles) of additional range if equipped with a battery that matches its current pack’s size. At the same time, Panasonic could use smaller, lighter batteries to achieve the Model Y’s current range. 

Panasonic also aims to reduce reliance on nickel, which remains one of the more costly raw materials. A senior executive previewed the initiative to reporters ahead of a scheduled presentation by Panasonic Energy’s technology chief, Shoichiro Watanabe.

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Tesla implications

The breakthrough, if achieved, could strengthen Panasonic’s position as Tesla’s longest-standing battery partner at a time when the automaker is preparing to enter an era of extreme scale driven by high-volume products like the Cybercab and Optimus.

Elon Musk has stated that products like Optimus would be manufactured at very high scale, so it would likely be an all-hands-on-deck situation for the company’s suppliers.

Panasonic did not share details on production costs or how quickly the new batteries might scale for commercial applications. That being said, the Japanese supplier has long been a partner of Tesla, so it makes sense for the company to also push for the next generation of battery innovation while the EV maker pursues even more lofty ambitions.

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