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SpaceX Starship test tank survives first two nights of stress testing

SpaceX's newest Starship test tank has survived the first round of stress testing. SN2 - very similar to SN7.1 - is pictured here in March 2020. (NASASpaceflight - bocachicagal)

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SpaceX’s newest Starship test tank has survived the first two nights of stress testing, pushing the steel tank one step closer to a destructive finale.

Known as Starship SN7.1, the new tank – aside from one critical difference – is similar to Starship SN2 (pictured above), a full-scale prototype SpaceX repurposed into a test tank in March 2020. SN2 served to test improvements made to the design of Starship’s “thrust puck,” a dense steel cone that must transmit the thrust of three Raptor engines through the rest of the rocket. Much like SN2, SN7.1 is a test tank with a focus on the behavior of Starship’s engine section under extreme loads at cryogenic temperatures.

Unlike SN2, however, SN7.1 is built almost entirely out of a new steel alloy – closer to 304L than the 301 stainless used on all previous prototypes.

SN2, July 2020. (NASASpaceflight – bocachicagal)
Design-wise, SN7.1 is almost identical to SN2. (NASASpaceflight – bocachicagal)

SpaceX rolled the tank to the launch site and pressurized it with cryogenic liquid nitrogen on September 10th as part of a routine “cryo proof” acceptance test. SN7.1 appeared to complete that proof without issue, exhibiting no leaks or unusual behavior, and likely reached pressures of 7.5-8 bar (~110-120 psi) before detanking.

Over the next three days, SpaceX inspected the test tank, relocated it to a more capable (and expensive) test stand, and connected hydraulic rams (used to mechanically simulate engine thrust) to its thrust puck.

While SpaceX never confirmed results, Starship test tank SN7 is believed to have broken pressure records before it burst, a strong sign that the new steel alloy is the superior choice for future prototypes. (NASASpaceflight – bocachicagal

Around midnight on September 15th, SpaceX kicked off the first round of SN7.1 stress testing, repeatedly loading and unloading the tank with liquid nitrogen. While it’s impossible to visually confirm the use of the stand’s hydraulic rams, it’s safe to assume that SpaceX used them to stress SN7.1’s thrust puck while chilled to cryogenic temperatures. The new steel alloy SpaceX is using on SN7.x and prototypes SN8 and beyond is designed to be less brittle at cryogenic temperatures, nominally ensuring that flawed or aged Starship tanks leak before they burst or explode.

Aside from the obvious triple-Raptor thrust simulation, SpaceX likely also simulated thrust from one or two Raptors to verify the new design’s ability to survive asymmetric thrust in engine-out scenarios. Ultimately, SN7.1 made it through the night without obvious issues and there have been no signs of leak-fixing today, suggesting that the tank performed well. SpaceX has a second SN7.1 test period scheduled to begin on September 17th, as well as backups on the 15th, 16th, 20th, and 21st. More likely than not, SN7.1’s next test will end when the tank is intentionally pressurized to failure.

Update: SpaceX has kicked off another night of SN7.1 stress testing, beginning almost as soon as the nine-hour window opened (9pm CDT (UTC-5) on September 15th). As of midnight, the company has already put the test tank through one cycle, rapidly filling and pressurizing it with liquid nitrogen before detanking. It remains to be seen if the company will continue testing this window, which closes at 6am on Wednesday. There is also a chance that SpaceX will intentionally pressurize SN7.1 to failure tonight, although it’s much more likely that the tank will be returned to a cheaper, simpler transport stand rather than risking damage to a new launch mount.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX announces new Starbase for ‘thousands of Starship launches annually’

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Credit: SpaceX

SpaceX announced today that it would expand its launch capabilities into a new U.S. state: Louisiana.

Today, SpaceX, in conjunction with the Louisiana Economic Development Office, said that it will establish a new launch facility, which it will call Starbase, Louisiana. It will be located near Vermilion Parish, supporting thousands of launches each year, at least eventually.

CEO Elon Musk commented by stating, “Starbase Louisiana will ultimately have over a dozen launch towers, enabling more than 30 Starship flights per day and making it the biggest launch site on Earth!”

The expansion is SpaceX’s latest move to push its launch cadence to be more frequent than ever. SpaceX said that Starbase, Louisiana, will be built to “support thousands of Starship flights a year,” with the first coming in 2029.

SpaceX announced the new facility in partnership with the Louisiana Economic Development Office as it will bring a major influx of jobs and investments into the area. Currently, it will produce more than 3,000 new jobs in Louisiana, and SpaceX plans to invest at least $100 billion into the entire facility, ensuring that many jobs are created as a result.

Environmental Responsibility

SpaceX acknowledges the impact launches could have on marshlands, local wildlife, and water sources. Here’s how the company plans to help with the issues in Vermilion Parish:

  • Restoring the Shoreline: “In Vermilion Parish, the shoreline is eroding between 3.3 and 23 feet per year. We’re partnering with state and federal agencies to expand Louisiana’s Coastal Master Plan and Coastal Wetlands Planning, Protection and Restoration Act projects, including Gulf shoreline protection breakwaters designed to reduce wave energy and slow loss along the Gulf edge.”
  • Rebuilding the Marshlands: “In working with the state, we’re planning thousands of acres of marsh creation using beneficial-use placement of dredged material and offshore sediment sources. Restoration will also include interior marsh bank stabilization and rebuilding marsh in remnant canals. These projects can reconnect fragmented wetlands, restore natural buffers against storms, and return habitat that has been lost to erosion and historic canalization.”
  • Preserving Coastal Wildlife: “Pecan Island and nearby wetlands are high-value habitat for migratory waterfowl, shorebirds, wading birds, and other coastal wildlife. SpaceX is not developing the full footprint of the land and will preserve wetlands and wildlife habitat. At existing launch sites, waterfowl and other birds continue to use nearby habitat during operations. Working with wildlife agencies, landowners, and conservation groups, SpaceX will support monitoring and management so this habitat stays productive and hunting, fishing, birding, and other recreational activities that are part of this coast’s culture can continue.”

SpaceX shares rose about 2.5 percent on the news.

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Cybertruck

Tesla just made Cybertruck more expensive

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Credit: Tesla

Tesla Cybertruck trims saw a big price change, at least on two of the three available to consumers, as demand for the all-electric pickup appears to be increasing.

Tesla bumped up its Base All-Wheel-Drive trim level up to $74,990 from $69,990 and the Premium All-Wheel-Drive configuration from $79,990 to $84,990. The Cyberbeast price remains unchanged at $99,990.

Despite questions of demand for the truck, Tesla is bumping its two least expensive trims up $5,000 to signal that there are plenty of buyers. Although SpaceX has been buying Tesla Cybertruck units to utilize as company vehicles, it is no secret that the Cybertruck is among the most sought-after Tesla models out there.

The issue has always been pricing, at least for the most part. When Tesla initially launched the Cybertruck AWD at $59,990 a few months back, the company stated that price would remain intact for just ten days due to the influx of orders it received.

Cybertruck Sales: Is It the Product or Pricing?

Depending on who you ask, you will likely hear one of two explanations for relatively low Cybertruck sales: either the product itself or the pricing.

Yes, this is the best-selling all-electric pickup on the market. However, there are people who simply hate the look of it, which I understand, but do not agree with. Look is totally subjective, and I love the look of the Cybertruck.

Some people will not buy the Cybertruck because of the look, but I am under the impression that sales would be much better if this truck were priced lower; something that might not be possible considering Tesla’s need to make money on its products. When it was unveiled in 2019, its most expensive trim level was $69,990. Now, the cheapest trim level is more expensive than that.

I would be in a Cybertruck if it were more affordable. I LOVE my Model Y, but Cybertruck is the best vehicle Tesla makes, and it’s not particularly close. Even in the base model, the steer-by-wire, the space, storage, and performance make it more desirable than the Model Y to me. I cannot be the only Tesla owner without a Cybertruck who feels this way.

If you’re interested in buying a Tesla vehicle, use my referral link.

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Energy

Tesla Semi factory is getting a celebration nobody expected

Tesla will inaugurate its Nevada Semi factory September 24, five months after production quietly began ramping.

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Tesla says it will officially inaugurate its new Semi factory in Nevada next month. The Tesla Semi account posted the announcement on X, sharing a graphic titled “Semi Rollout” with a date of September 24. No further details were given about the format of the event or who would attend.

While Tesla’s dedicated Semi plant in Sparks, adjacent to Gigafactory Nevada, opened back in April, with the first trucks rolling off the high volume line on April 29, the timing for the factory inauguration comes at a surprise. The ribbon cutting event five months into production is a break from how Tesla has usually handled its other factories, where the first truck or car off the line typically served as the milestone moment.

The 1.7 million square foot factory was built as part of a $3.6 billion expansion Tesla announced in early 2023, and it shares a site with the battery cell lines that feed the Semi’s structural pack, a decision meant to remove the supply bottleneck that delayed the truck for years. The plant is designed for 50,000 trucks a year at full ramp. Semi program director Dan Priestley has said production “is now ramping” rather than claiming it has reached scale.

Nine years passed between the Semi’s 2017 unveiling and this stage of production, with the truck slipping from an original 2019 target through hand built pilot units for PepsiCo and a slow build out of the Nevada plant. An inauguration event now gives Tesla a stage to talk up that ramp and reset expectations for how many trucks it can begin delivering at scale.

The September date also lines up with the Semi’s next milestone. Tesla confirmed the truck is heading to Europe with a full unveiling at the IAA Transportation trade show in Hannover, Germany, running September 15 through 20. Between the Nevada event and the Hannover reveal, Tesla has roughly a week and a half in September to make the case that the Semi is now a truck being built and sold on two continents rather than tested in a handful of fleets.

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