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SpaceX Starship test tank survives first two nights of stress testing

SpaceX's newest Starship test tank has survived the first round of stress testing. SN2 - very similar to SN7.1 - is pictured here in March 2020. (NASASpaceflight - bocachicagal)

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SpaceX’s newest Starship test tank has survived the first two nights of stress testing, pushing the steel tank one step closer to a destructive finale.

Known as Starship SN7.1, the new tank – aside from one critical difference – is similar to Starship SN2 (pictured above), a full-scale prototype SpaceX repurposed into a test tank in March 2020. SN2 served to test improvements made to the design of Starship’s “thrust puck,” a dense steel cone that must transmit the thrust of three Raptor engines through the rest of the rocket. Much like SN2, SN7.1 is a test tank with a focus on the behavior of Starship’s engine section under extreme loads at cryogenic temperatures.

Unlike SN2, however, SN7.1 is built almost entirely out of a new steel alloy – closer to 304L than the 301 stainless used on all previous prototypes.

SN2, July 2020. (NASASpaceflight – bocachicagal)
Design-wise, SN7.1 is almost identical to SN2. (NASASpaceflight – bocachicagal)

SpaceX rolled the tank to the launch site and pressurized it with cryogenic liquid nitrogen on September 10th as part of a routine “cryo proof” acceptance test. SN7.1 appeared to complete that proof without issue, exhibiting no leaks or unusual behavior, and likely reached pressures of 7.5-8 bar (~110-120 psi) before detanking.

Over the next three days, SpaceX inspected the test tank, relocated it to a more capable (and expensive) test stand, and connected hydraulic rams (used to mechanically simulate engine thrust) to its thrust puck.

While SpaceX never confirmed results, Starship test tank SN7 is believed to have broken pressure records before it burst, a strong sign that the new steel alloy is the superior choice for future prototypes. (NASASpaceflight – bocachicagal

Around midnight on September 15th, SpaceX kicked off the first round of SN7.1 stress testing, repeatedly loading and unloading the tank with liquid nitrogen. While it’s impossible to visually confirm the use of the stand’s hydraulic rams, it’s safe to assume that SpaceX used them to stress SN7.1’s thrust puck while chilled to cryogenic temperatures. The new steel alloy SpaceX is using on SN7.x and prototypes SN8 and beyond is designed to be less brittle at cryogenic temperatures, nominally ensuring that flawed or aged Starship tanks leak before they burst or explode.

Aside from the obvious triple-Raptor thrust simulation, SpaceX likely also simulated thrust from one or two Raptors to verify the new design’s ability to survive asymmetric thrust in engine-out scenarios. Ultimately, SN7.1 made it through the night without obvious issues and there have been no signs of leak-fixing today, suggesting that the tank performed well. SpaceX has a second SN7.1 test period scheduled to begin on September 17th, as well as backups on the 15th, 16th, 20th, and 21st. More likely than not, SN7.1’s next test will end when the tank is intentionally pressurized to failure.

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Update: SpaceX has kicked off another night of SN7.1 stress testing, beginning almost as soon as the nine-hour window opened (9pm CDT (UTC-5) on September 15th). As of midnight, the company has already put the test tank through one cycle, rapidly filling and pressurizing it with liquid nitrogen before detanking. It remains to be seen if the company will continue testing this window, which closes at 6am on Wednesday. There is also a chance that SpaceX will intentionally pressurize SN7.1 to failure tonight, although it’s much more likely that the tank will be returned to a cheaper, simpler transport stand rather than risking damage to a new launch mount.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Starlink achieves major milestones in 2025 progress report

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets.

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Credit: Starlink/X

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets. The company also completed deployment of its first-generation Direct to Cell constellation, launching over 650 satellites in just 18 months to enable cellular connectivity.

SpaceX highlighted Starlink’s impressive 2025 progress in an extensive report.

Key achievements from Starlink’s 2025 Progress

Starlink connected over 4.6 million new customers with high-speed internet while bringing service to 35 more regions worldwide in 2025. Starlink is now connecting 9.2 million people worldwide. The service achieved this just weeks after hitting its 8 million customer milestone.

Starlink is now available in 155 markets, including areas that are unreachable by traditional ISPs. As per SpaceX, Starlink has also provided over 21 million airline passengers and 20 million cruise passengers with reliable high-speed internet connectivity during their travels.

Starlink Direct to Cell

Starlink’s Direct to Cell constellation, more than 650 satellites strong, has already connected over 12 million people at least once, marking a breakthrough in global mobile coverage.
Starlink Direct to Cell is currently rolled out to 22 countries and 6 continents, with over 6 million monthly customers. Starlink Direct to Cell also has 27 MNO partners to date.

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This year, SpaceX completed deployment of the first generation of the Starlink Direct to Cell constellation, with more than 650 satellites launched to low-Earth orbit in just 18 months. Starlink Direct to Cell has connected more than 12 million people, and counting, at least once, providing life-saving connectivity when people need it most,” SpaceX wrote.

starlinkProgressReport_2025 by Simon Alvarez

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Giga Nevada celebrates production of 6 millionth drive unit

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

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Tesla’s Giga Nevada has reached an impressive milestone, producing its 6 millionth drive unit as 2925 came to a close.

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

6 million drive units

The achievement was shared by the official Tesla Manufacturing account on social media platform X. “Congratulations to the Giga Nevada team for producing their 6 millionth Drive Unit!” Tesla wrote. 

The photo showed numerous factory workers assembled on the production floor, proudly holding golden balloons that spelled out “6000000″ in front of drive unit assembly stations. Elon Musk gave credit to the Giga Nevada team, writing, “Congrats on 6M drive units!” in a post on X.

Giga Nevada’s essential role

Giga Nevada produces drive units, battery packs, and energy products. The facility has been a cornerstone of Tesla’s scaling since opening, and it was the crucial facility that ultimately enabled Tesla to ramp the Model 3 and Model Y. Even today, it serves as Tesla’s core hub for battery and drivetrain components for vehicles that are produced in the United States.

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Giga Nevada is expected to support Tesla’s ambitious 2026 targets, including the launch of vehicles like the Tesla Semi and the Cybercab. Tesla will have a very busy 2026, and based on Giga Nevada’s activities so far, it appears that the facility will be equally busy as well.

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Tesla Supercharger network delivers record 6.7 TWh in 2025

The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets.

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tesla-diner-supercharger
Credit: Tesla

Tesla’s Supercharger Network had its biggest year ever in 2025, delivering a record 6.7 TWh of electricity to vehicles worldwide. 

To celebrate its busy year, the official @TeslaCharging account shared an infographic showing the Supercharger Network’s growth from near-zero in 2012 to this year’s impressive milestone.

Record 6.7 TWh delivered in 2025

The bar chart shows steady Supercharger energy delivery increases since 2012. Based on the graphic, the Supercharger Network started small in the mid-2010s and accelerated sharply after 2019, when the Model 3 was going mainstream. 

Each year from 2020 onward showed significantly more energy delivery, with 2025’s four quarters combining for the highest total yet at 6.7 TWh.

This energy powered millions of charging sessions across Tesla’s growing fleet of vehicles worldwide. The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets. This makes the Supercharger Network loved not just by Tesla owners but EV drivers as a whole.

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Resilience after Supercharger team changes

2025’s record energy delivery comes despite earlier 2024 layoffs on the Supercharger team, which sparked concerns about the system’s expansion pace. Max de Zegher, Tesla Director of Charging North America, also highlighted that “Outside China, Superchargers delivered more energy than all other fast chargers combined.”

Longtime Tesla owner and FSD tester Whole Mars Catalog noted the achievement as proof of continued momentum post-layoffs. At the time of the Supercharger team’s layoffs in 2024, numerous critics were claiming that Elon Musk was halting the network’s expansion altogether, and that the team only remained because the adults in the room convinced the juvenile CEO to relent.

Such a scenario, at least based on the graphic posted by the Tesla Charging team on X, seems highly implausible. 

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