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SpaceX Starship test tank survives first two nights of stress testing

SpaceX's newest Starship test tank has survived the first round of stress testing. SN2 - very similar to SN7.1 - is pictured here in March 2020. (NASASpaceflight - bocachicagal)

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SpaceX’s newest Starship test tank has survived the first two nights of stress testing, pushing the steel tank one step closer to a destructive finale.

Known as Starship SN7.1, the new tank – aside from one critical difference – is similar to Starship SN2 (pictured above), a full-scale prototype SpaceX repurposed into a test tank in March 2020. SN2 served to test improvements made to the design of Starship’s “thrust puck,” a dense steel cone that must transmit the thrust of three Raptor engines through the rest of the rocket. Much like SN2, SN7.1 is a test tank with a focus on the behavior of Starship’s engine section under extreme loads at cryogenic temperatures.

Unlike SN2, however, SN7.1 is built almost entirely out of a new steel alloy – closer to 304L than the 301 stainless used on all previous prototypes.

SN2, July 2020. (NASASpaceflight – bocachicagal)
Design-wise, SN7.1 is almost identical to SN2. (NASASpaceflight – bocachicagal)

SpaceX rolled the tank to the launch site and pressurized it with cryogenic liquid nitrogen on September 10th as part of a routine “cryo proof” acceptance test. SN7.1 appeared to complete that proof without issue, exhibiting no leaks or unusual behavior, and likely reached pressures of 7.5-8 bar (~110-120 psi) before detanking.

Over the next three days, SpaceX inspected the test tank, relocated it to a more capable (and expensive) test stand, and connected hydraulic rams (used to mechanically simulate engine thrust) to its thrust puck.

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While SpaceX never confirmed results, Starship test tank SN7 is believed to have broken pressure records before it burst, a strong sign that the new steel alloy is the superior choice for future prototypes. (NASASpaceflight – bocachicagal

Around midnight on September 15th, SpaceX kicked off the first round of SN7.1 stress testing, repeatedly loading and unloading the tank with liquid nitrogen. While it’s impossible to visually confirm the use of the stand’s hydraulic rams, it’s safe to assume that SpaceX used them to stress SN7.1’s thrust puck while chilled to cryogenic temperatures. The new steel alloy SpaceX is using on SN7.x and prototypes SN8 and beyond is designed to be less brittle at cryogenic temperatures, nominally ensuring that flawed or aged Starship tanks leak before they burst or explode.

Aside from the obvious triple-Raptor thrust simulation, SpaceX likely also simulated thrust from one or two Raptors to verify the new design’s ability to survive asymmetric thrust in engine-out scenarios. Ultimately, SN7.1 made it through the night without obvious issues and there have been no signs of leak-fixing today, suggesting that the tank performed well. SpaceX has a second SN7.1 test period scheduled to begin on September 17th, as well as backups on the 15th, 16th, 20th, and 21st. More likely than not, SN7.1’s next test will end when the tank is intentionally pressurized to failure.

Update: SpaceX has kicked off another night of SN7.1 stress testing, beginning almost as soon as the nine-hour window opened (9pm CDT (UTC-5) on September 15th). As of midnight, the company has already put the test tank through one cycle, rapidly filling and pressurizing it with liquid nitrogen before detanking. It remains to be seen if the company will continue testing this window, which closes at 6am on Wednesday. There is also a chance that SpaceX will intentionally pressurize SN7.1 to failure tonight, although it’s much more likely that the tank will be returned to a cheaper, simpler transport stand rather than risking damage to a new launch mount.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi enters new Pilot Program with interesting challenge

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Credit: PTI

The Tesla Semi is entering a new Pilot Program with Paper Transport, LLC (PTI), a Wisconsin-based transportation provider. The company will test the Semi’s Long Range configuration through “dedicated operations within the Chicago market.”

Chicago presents an interesting challenge for the Semi, as it will be a colder-weather climate that will test the Semi’s ability to operate in lower temperatures and in potentially large accumulations of snow. This is something Tesla has been testing with the Semi in Alaska and even in Northern California during the colder months, but Chicago will present a truly tough midwestern winter.

Tesla Semi spotted on journey home after winter performance testing

PTI says it is using the Semi to evaluate its strategy of reducing transportation emissions while maintaining performance, reliability, and cost efficiency. These are major arguments for the Semi being introduced into new fleets.

CEO of PTI Tyler Ellison said:

“PTI has been a leader in sustainable transportation solutions for over 15 years. We take a consultative approach to helping customers identify and implement the right transportation solution for their network. Our partnership with Tesla expands our portfolio alongside renewable natural gas and intermodal, giving customers more ways to reduce Scope 3 emissions without compromising service or economics.”

PTI is far from the first company to adopt the Semi within a fleet, as Tesla entered strategic agreements with PepsiCo. and its subsidiary Frito-Lay for a Pilot Program that extended throughout the California region.

Tesla has let companies like those utilize the Semi to determine whether it would be suitable for their operations. Additionally, Tesla gets valuable information regarding the Semi’s performance, knowing what to improve and what is ideal for companies that will utilize the all-electric truck for regional and nationwide logistics.

PTI plans to utilize the Long Range configuration, which is priced at $290,000 and features a range of approximately 500 miles, a three-motor powertrain, up to 800 kW of drive power, and consumption of just 1.7 kWh per mile.

Tesla Semi pricing revealed after company uncovers trim levels

VP of Maintenance at PTI, Bryan Ellen, added:

“We are excited to partner with Tesla, leveraging their ever-evolving technology. We are bullish in our estimation of the parallels available between our dedicated model and the efficiency of their fully electric Class 8 tractor. We anticipate a growing synergy between our businesses as we work to facilitate this sustainable solution for our customers.”

PTI has logged more than 87 million miles using sources like compressed and renewable gas, but now is looking to take it a step further with fully electric operations.

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Tesla is building a wheelchair-accessible Robotaxi

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A beautiful spring landscape at SoFi Stadium with lush green palm trees and plants with powerful clouds at sunset in Inglewood California USA. (Credit: Tesla)

Tesla revealed on Monday that it is building a new autonomous vehicle at Gigafactory Texas, its plant just outside of the City of Austin. This particular vehicle will be geared toward those who are in need of a wheelchair-accessible car that would require no human driver for operation.

According to a new report from Wired, Tesla’s Senior Policy Advisor, India Herdman, told members of the Washington D.C. City Council on Monday:

“We are in development for a purpose-built, wheelchair-accessible autonomous vehicle. We know that paratransit can be very difficult, and people who are confined to wheelchairs permanently should still be able to move around freely, so that is an active product being built by Tesla in Texas.”

This builds upon what CEO Elon Musk said last year on X, which confirmed the company was working on accessible rides within its Robotaxi platform, which currently is confined to the Model Y.

Tesla is also developing the Cybercab, which started employee rides last week. However, this vehicle is not necessarily geared toward wheelchair accessibility.

That leaves a major gap in the autonomous ride-sharing program that Tesla is attempting to build; the company has been pretty clear that it does not want to complicate its manufacturing lines by bringing in a wide array of body styles.

However, it seems necessary to have something larger that could help transport people to appointments when they cannot drive. For wheelchair accessibility, the Robovan, which was unveiled at the “We, Robot” event in October 2024, seems to be the most ideal solution:

Tesla unveils the Robovan at ‘We, Robot’ event

Herdman did not indicate whether she was referring to the Robovan or if Tesla is building yet another body style that is geared toward full autonomy but also caters to the handicapped.

Tesla might need to develop something specifically for the handicapped in order to align with the Americans with Disabilities Act, which prevents discrimination against people with disabilities in transportation services. Uber was hit with a lawsuit late last year for “refusing to reasonably modify its policies, practices, or procedures where necessary to avoid discriminating against riders with disabilities.”

Tesla would obviously like to avoid this.

It will be interesting to see what Tesla will do with this project, and whether it will introduce something new to the market or just continue with the Robovan.

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Tesla weirdly confirms Cybercab employee rides, a huge milestone

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Credit: Tesla

Tesla weirdly confirmed that its steering wheel-less and pedal-less Cybercab vehicle is now in the process of giving employees rides, a huge milestone for the vehicle program.

But the entire thing was super strange. On Friday, Tesla released a video stating that there was “Cool news from Giga Texas” and that employees were now taking rides in Cybercabs that have no manual controls. The units seen on public roads are engineering vehicles that have manual controls inside, a necessity as Tesla moved through the testing phase.

However, Tesla removed the video and reposted it shortly after with a more vague title. It seems like the employee rides are still going, but the video was adjusted slightly. The initial upload showed employees doing things like watching movies and adjusting the climate, but these snippets were removed in the second upload.

Both images below were uploaded with the first video, but were removed after Tesla re-uploaded the announcement. These are not available in the second upload

tesla cybercab with no manual controls showing a movie with two employees inside

Credit: Tesla

tesla cybercab with no manual controls showing a movie with two employees inside

Credit: Tesla

Nevertheless, the announcement from Tesla is that the Cybercab is operating with employees inside who can control the vehicle’s audio, video, climate, and destination settings through their smartphone app.

Tesla has already been testing Cybercab engineering units, but last month, it was able to self-certify for SAE Level 4, which would enable unsupervised self-driving in Texas. The company is moving toward that, and the plans have always been to launch Cybercab rides this year.

The Cybercab is potentially looked at as the next generation of Tesla’s mobility leg. For the past 15 years, the company has been known as somewhat of an automaker, among many other things. However, these passenger vehicles that Tesla has manufactured are now moving into a new realm, as they will eventually drive themselves with no supervision thanks to the Full Self-Driving suite.

Tesla flexes how it will help the blind with Cybercab

The Cybercab is just the next step of that: a true vehicle developed for the sole purpose of ride-hailing. It has no human controls, it has only two seats, and it will get passengers from Point A to Point B with no awkward driver, no need for manual inputs, and with no stress.

Tesla is moving forward with other developments related to the Cybercab project as well. However, the big announcement will come when Tesla finally announces that it is launching Cybercab rides to the general public, something that it plans to launch either late this year or early 2027.

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