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SpaceX begins building upgraded Starship prototype

After many unconfirmed signs, a Starship part confirms that SpaceX has begun work on a significantly upgraded prototype. (NASASpaceflight - bocachicagal)

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A Starship part spotted on July 20th confirms that SpaceX is already well into the process of building a significantly upgraded full-scale prototype.

Following in the footsteps of five or six full-scale ships before it, information published by NASASpaceflight.com suggests that Starship SN8 will be a substantial departure from its predecessors. Thanks to data gathered by testing the Starship SN7 test tank to destruction on June 24th, SpaceX has determined that a different alloy – known as 304L – is superior to the 301 stainless steel all Starship prototypes have been built out of up to now.

SN8 is SpaceX’s response to that discovery. As usual, the company has performed smaller tests before deciding to build a full-scale Starship prototype – identical to all previous SNx prototypes beyond the alloy change – out of 304L stainless steel. As a result, Starship SN8 – once complete – may have the most potential of any prototype built thus far, but its fate will also be more uncertain than most of its predecessors.

(NASASpaceflight – bocachicagal)
After many signs, a Starship part spotted on July 20th oconfirmed that SpaceX has begun work on a significantly upgraded prototype. (NASASpaceflight – bocachicagal)

On June 24th, SpaceX destroyed the SN7 Starship test tank as part of a controlled cryogenic proof test – essentially a pressure test at cryogenic (ultra-cold) temperatures. Departing from routine, CEO Elon Musk never commented on the test, leaving its results shrouded in mystery. According to NASASpaceflight, however, SN7 “achieved a record pressure before it failed.”

Designed to test a different formulation of stainless steel, that success implies that SN7 proved that the 304L alloy will not only be more malleable and forgiving at cryogenic temperatures – but is also more capable overall compared to 301 steel. To beat the record set by the second or third Starship test tank in January or March 2020, SN7 would have had to reach pressures of ~8.6 bar or higher – effectively icing on the cake for the already-demonstrated ~140% safety factor.

The Starship SN7 test tank pictured during its successful cryo proof test. (NASASpaceflight – bocachicagal)
An early grave is just part of the job. (NASASpaceflight – bocachicagal)

A full-scale Starship has yet to survive proof tests at those pressures but Starship SN4 did become the first to complete a full cryo proof, sustaining ~7.5 bar (~110 psi) before it was safely depressurized. Currently on the pad and preparing for an imminent static fire and hop test debut, Starship SN5 is unlikely to put pressure on that record unless that it aces both of the aforementioned trials. Built entirely out of the 304L alloy already proven to be superior to 301, SN8 may well be the golden goose of prototypes.

“The vehicle will feature major upgrades over previous Starship prototypes. SN8 will be built out of 304L stainless steel versus 301 and will receive a fairing, aerosurfaces, and three Raptor engines to allow for a higher-altitude test flight.”

NASASpaceflight.com — July 15th, 2020

The appearance of SN8’s labeled common dome – the dome separating Starship’s liquid oxygen and methane tanks – implies that a variety of other parts spotted over the last few days are also meant for the next full-scale rocket. Mounted on a stand purpose-built for the task, the SN8 common dome will soon be ‘sleeved’ by one or several stacked steel rings, after which it can be welded to the rest of the Starship’s tank. An engine section and thrust structure – likely SN8’s – in the late stages of assembly was spotted three days prior, while an upper tank dome that could be for either SN8 or test tank SN7.1 was captured in the same photos.

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(NASASpaceflight – bocachicagal)
(NASASpaceflight – bocachicagal)
(NASASpaceflight – Nomadd)

In the last photo, taken on July 13th, there’s even signs of what could be Starship SN9 – hinted at by the appearance of two Starship engine sections signified by the pattern of welds on their exteriors. Those welds are incontrovertible signs of the stringers used to strengthen Starship engine sections and they haven’t been used anywhere else on past prototypes.

Based on the sheer number of steel rings and domes currently floating around SpaceX’s Boca Chica, Texas Starship factory, SN8 could be a just a week – or even less – away from final stacking operations. If SN5 leaves the pad intact and completes its wet dress rehearsal, static fire, and flight debut without issue, SN8 could be up to bat much sooner than later.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla exec hints at a wild fix for Robotaxi’s biggest weather problem

Tesla VP Lars Moravy says focused lasers could keep robotaxi cameras clear instead of wipers.

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Tesla Cybercab in a rainy Austin, Texas rendering

Tesla may one day use lasers instead of wiper blades to keep its robotaxi cameras clear. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, floated the idea in a new episode of Jay Leno’s Garage released Monday, where he and design chief Franz von Holzhausen walked Leno through the Model Y L.

“If you fire them in a focused area, you can clean the sheet of water and create a barrier,” Moravy said. “When you think about autonomy, it might be a good solution to only clean the area where the camera is.” He added that clearing an entire windshield would take too many lasers to be practical.

The comment brings back one of Tesla’s stranger patents. The company filed for “Pulsed Laser Cleaning of Debris Accumulated on Glass Articles in Vehicles and Photovoltaic Assemblies” in May 2019, and the U.S. Patent Office granted it in September 2021. An updated divisional version was granted on March 31, 2026. The system detects debris on the glass, identifies what it is, and pulses the laser at a calibrated rate so the beam never penetrates deeper than the glass itself. The filing names windshields, side windows, camera lenses and solar panels as possible targets.

Lasers were once rumored for the Cybertruck, which appeared at its November 2019 unveiling with no wipers at all. Tesla eventually settled on a single oversized blade, and Elon Musk admitted the wiper was the part of the truck that troubled him the most. That production line is now scheduled to shut down around mid 2027 to make room for more Cybercab output.

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What has changed since then is who is in the vehicle. A privately owned car has a driver who can notice a smeared windshield and do something about it. A Cybercab heading to its next pickup has nobody on board to check. Tesla has been chipping away at that problem with conventional hardware. Model Y Robotaxis in Austin were spotted with washers on their side repeater cameras in January, and a lens cleaning patent granted in May describes a fluid and wiper assembly for vehicle cameras and Optimus’ eyes. A laser would remove the fluid and the blades, both of which need regular replacement across a fleet.

The same episode gave Leno his first ride on Full Self-Driving (Supervised). The Model Y L pulled over on its own when an ambulance approached with its sirens on. “We got it on self-driving mode! I’m not touching anything,” Leno said. Moravy and von Holzhausen also explained that owners remain responsible while using FSD (Supervised), while Tesla takes responsibility for Robotaxi rides because it acts as the operator. Tesla launched the Model Y L in the U.S. in July at $61,990.

Moravy gave no timeline, and he described the laser setup as something Tesla is considering rather than a confirmed feature. The fleet it would serve keeps getting bigger, though. Tesla launched unsupervised Robotaxi service in San Antonio on Monday, its eighth city, and expanded its Austin service area to roughly 443 square miles on the same day. Several of those markets, including Houston, Miami and Tampa, see heavy seasonal rain.

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Tesla Robotaxi enters its newest city, reaching San Antonio

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Credit: @AdanGuajardo/X

Tesla launched unsupervised Robotaxi service in San Antonio, Texas, on November 9, 2026, with the first rides beginning at 5 a.m. local time.

The company’s official Robotaxi account on X posted the announcement just after midnight, sharing a map that outlines a large operational zone covering much of the city. The geofence is roughly 274 to 275 square miles, making it Tesla’s largest day-one Robotaxi service area to date.

The zone centers on downtown, covers nearly everything inside Loop 410, and extends north to Loop 1604 between Interstate 10 and U.S. 281, with further reach west past State Highway 151, east beyond I-35, and south toward I-37. This area encompasses about one million residents and hundreds of thousands of jobs.

San Antonio International Airport lies inside the geofence, though Tesla is not currently offering airport pickups or drop-offs. This hopefully will happen soon, as ride-sharing to and from the airport can be expensive.

The launch makes San Antonio Tesla’s eighth unsupervised Robotaxi city and its fifth in Texas, joining Austin, Houston, Dallas, and Fort Worth. Florida markets in Miami, Orlando, and Tampa are also live.

Service uses modified Model Y vehicles operating without a safety driver in the vehicle, consistent with recent unsupervised expansions. Cybercab two-seaters remain limited primarily to Austin for now. It’s worth noting that Dept. of Transportation officials in Texas have already ok’d the Cybercab’s operation in Austin, and one official called it “a tangible example of how quickly our transportation system is evolving.”

San Antonio was previously listed among near-term targets in Tesla’s October 2026 Robotaxi safety materials, alongside Las Vegas, Phoenix, and Jacksonville. The rapid Texas rollout follows Fort Worth’s unsupervised debut on November 2 and builds on Austin’s original launch in June 2025.

The 274-square-mile debut remains substantially larger than Waymo’s local footprint and marks continued progress in Tesla’s unsupervised autonomy efforts after starting the year with no such rides. The company has stated ambitions for broader 24/7 operations by the end of 2026 as vehicle counts and software reliability improve.

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Tesla begins groundworks on $10B ‘Project Crystal Sun’ in Texas

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Elon Musk stands in profile against a clear blue sky, with a bright overhead sun shining above a vast landscape of Tesla solar panels stretching to the horizon, and a smaller Texas flag flying on a pole to his right.

Tesla has started to perform earthworks engineering on the roughly 3,000-acre site in Fort Bend County, Texas, advancing the massive $10 billion Project Crystal Sun plan to build a vertically integrated solar manufacturing complex.

Flyover drone footage from S.E. Robinson, Jr. released this morning shows the location under development. Tesla has crews on site performing large clearings, but you can also see equipment staging areas, the use of an existing homestead, and active leveling across a substantial portion of the property.

Public filings first submitted in July under Texas’s Jobs, Energy, Technology and Innovation Act describe a plant that would manufacture the full solar chain: everything from silicon ingots, wafers, coated cells, and finished modules.

Tesla projects 9,712 permanent jobs by 2033, ramping from roughly 1,900 positions in the first year of operations, plus a peak of about 1,147 construction jobs. Construction is targeted for 2026–2028, with commercial production beginning in the first quarter of 2029. An accompanying economic analysis estimates the project could add roughly $107 billion to Texas GDP over several decades.

Local incentives have cleared major hurdles. Lamar Consolidated Independent School District unanimously approved school-tax limitations in September, and Fort Bend County commissioners approved a package of abatements and related agreements in late October that could extend equipment tax breaks for as long as 35 years.

Tesla had previously indicated it was evaluating a competing out-of-state location.

The effort fits broader statements by Musk that Tesla and SpaceX are each working toward 100 gigawatts of annual U.S. solar manufacturing capacity. If built as described, Project Crystal Sun would stand as one of the largest domestic attempts to create a fully integrated solar supply chain on American soil.

While Tesla has not issued a formal groundbreaking announcement, the visible site preparation and high-profile social media activity represent a concrete step forward for a project that has moved from confidential filings to active earthworks in a matter of months.

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