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SpaceX begins building upgraded Starship prototype

After many unconfirmed signs, a Starship part confirms that SpaceX has begun work on a significantly upgraded prototype. (NASASpaceflight - bocachicagal)

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A Starship part spotted on July 20th confirms that SpaceX is already well into the process of building a significantly upgraded full-scale prototype.

Following in the footsteps of five or six full-scale ships before it, information published by NASASpaceflight.com suggests that Starship SN8 will be a substantial departure from its predecessors. Thanks to data gathered by testing the Starship SN7 test tank to destruction on June 24th, SpaceX has determined that a different alloy – known as 304L – is superior to the 301 stainless steel all Starship prototypes have been built out of up to now.

SN8 is SpaceX’s response to that discovery. As usual, the company has performed smaller tests before deciding to build a full-scale Starship prototype – identical to all previous SNx prototypes beyond the alloy change – out of 304L stainless steel. As a result, Starship SN8 – once complete – may have the most potential of any prototype built thus far, but its fate will also be more uncertain than most of its predecessors.

(NASASpaceflight – bocachicagal)
After many signs, a Starship part spotted on July 20th oconfirmed that SpaceX has begun work on a significantly upgraded prototype. (NASASpaceflight – bocachicagal)

On June 24th, SpaceX destroyed the SN7 Starship test tank as part of a controlled cryogenic proof test – essentially a pressure test at cryogenic (ultra-cold) temperatures. Departing from routine, CEO Elon Musk never commented on the test, leaving its results shrouded in mystery. According to NASASpaceflight, however, SN7 “achieved a record pressure before it failed.”

Designed to test a different formulation of stainless steel, that success implies that SN7 proved that the 304L alloy will not only be more malleable and forgiving at cryogenic temperatures – but is also more capable overall compared to 301 steel. To beat the record set by the second or third Starship test tank in January or March 2020, SN7 would have had to reach pressures of ~8.6 bar or higher – effectively icing on the cake for the already-demonstrated ~140% safety factor.

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The Starship SN7 test tank pictured during its successful cryo proof test. (NASASpaceflight – bocachicagal)
An early grave is just part of the job. (NASASpaceflight – bocachicagal)

A full-scale Starship has yet to survive proof tests at those pressures but Starship SN4 did become the first to complete a full cryo proof, sustaining ~7.5 bar (~110 psi) before it was safely depressurized. Currently on the pad and preparing for an imminent static fire and hop test debut, Starship SN5 is unlikely to put pressure on that record unless that it aces both of the aforementioned trials. Built entirely out of the 304L alloy already proven to be superior to 301, SN8 may well be the golden goose of prototypes.

“The vehicle will feature major upgrades over previous Starship prototypes. SN8 will be built out of 304L stainless steel versus 301 and will receive a fairing, aerosurfaces, and three Raptor engines to allow for a higher-altitude test flight.”

NASASpaceflight.com — July 15th, 2020

The appearance of SN8’s labeled common dome – the dome separating Starship’s liquid oxygen and methane tanks – implies that a variety of other parts spotted over the last few days are also meant for the next full-scale rocket. Mounted on a stand purpose-built for the task, the SN8 common dome will soon be ‘sleeved’ by one or several stacked steel rings, after which it can be welded to the rest of the Starship’s tank. An engine section and thrust structure – likely SN8’s – in the late stages of assembly was spotted three days prior, while an upper tank dome that could be for either SN8 or test tank SN7.1 was captured in the same photos.

(NASASpaceflight – bocachicagal)
(NASASpaceflight – bocachicagal)
(NASASpaceflight – Nomadd)

In the last photo, taken on July 13th, there’s even signs of what could be Starship SN9 – hinted at by the appearance of two Starship engine sections signified by the pattern of welds on their exteriors. Those welds are incontrovertible signs of the stringers used to strengthen Starship engine sections and they haven’t been used anywhere else on past prototypes.

Based on the sheer number of steel rings and domes currently floating around SpaceX’s Boca Chica, Texas Starship factory, SN8 could be a just a week – or even less – away from final stacking operations. If SN5 leaves the pad intact and completes its wet dress rehearsal, static fire, and flight debut without issue, SN8 could be up to bat much sooner than later.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk teases expectations for Tesla’s AI6 self-driving chip

This optimistic timeline for tape-out—the stage where chip design is finalized before manufacturing—signals Tesla’s push to rapidly advance its silicon capabilities.

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Credit: Grok

Tesla CEO Elon Musk is outlining expectations for the AI6 self-driving chip, which is still two generations away. Despite this, it is already in the plans of the company and its serial entrepreneur CEO, who has high expectations for it.

Musk provided fresh details on the company’s aggressive AI hardware roadmap, spotlighting the upcoming AI6 chip designed to supercharge Tesla’s self-driving tech, humanoid robots, and data center operations.

In a post on X dated March 19, Musk stated, “With some luck and acceleration using AI, we might be able to tape out AI6 in December.”

This optimistic timeline for tape-out—the stage where chip design is finalized before manufacturing—signals Tesla’s push to rapidly advance its silicon capabilities.

The announcement builds on progress with the predecessor AI5. Earlier in January, Musk announced that the AI5 design was “in good shape” and “almost done,” describing it as an “existential” project for the company that demanded his personal attention on weekends.

He characterized AI5 as roughly equivalent to Nvidia’s Hopper class performance in a single system-on-chip (SoC) and Blackwell-level as a dual configuration, but at significantly lower cost and power usage.

Elon Musk is setting high expectations for Tesla AI5 and AI6 chips

Musk highlighted that AI5 “will punch far above its weight” thanks to Tesla’s co-designed AI software and hardware stack, making maximal use of every circuit. While capable of data center training tasks, it is primarily optimized for edge computing in Optimus robots and Robotaxi vehicles.

For AI6, Musk envisions substantial gains. “In the same half reticle and same process node, we think a single AI6 chip has the potential to match a dual SoC AI5,” he explained.

The company is targeting ambitious nine-month development cycles for future chips, allowing rapid iteration to AI7, AI8, and beyond. AI5/AI6 engineering remains Musk’s top time allocation at Tesla, with the CEO calling AI5 “good” and AI6 “great.”

Samsung is expected to manufacture the AI6 chips, following deals worth billions, while AI5 will leverage TSMC and Samsung production. These chips will form the backbone of Tesla’s Full Self-Driving system, enabling safer and more capable autonomy, alongside powering dexterous movements in Optimus bots and efficient inference in expanding data centers.

Tesla to discuss expansion of Samsung AI6 production plans: report

Musk has also restarted work on the Dojo 3 supercomputer project now that AI5 is progressing. Long-term plans include in-house manufacturing via the Terafab facility.

By accelerating chip development with AI tools, Tesla aims to reduce dependence on third-party GPUs and deliver high-performance, energy-efficient solutions tailored to its ecosystem. Success with AI6 could mark a major milestone in Tesla’s journey toward full autonomy and robotics leadership, though timelines remain subject to manufacturing realities.

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Elon Musk

SpaceX is quietly becoming the U.S. Military’s only reliable rocket

Space Force drops ULA for SpaceX on GPS launch after Vulcan rocket anomaly investigation halts flights.

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The U.S. Space Force announced today it is switching an upcoming GPS III satellite launch from United Launch Alliance’s Vulcan rocket to a SpaceX Falcon 9, a move that is as much a reflection of Vulcan’s mounting problems as it is a validation of SpaceX’s growing dominance in national security space launch. The GPS III Space Vehicle 09, originally contracted to fly on Vulcan this month, will now target a late April liftoff on Falcon 9, marking the fourth consecutive GPS III satellite the Space Force has moved to SpaceX after contracts were originally awarded to ULA.

The immediate trigger is a solid rocket motor anomaly that occurred on February 12 during Vulcan’s USSF-87 mission. Although the payloads reached orbit and ULA declared the mission successful, the company characterized the malfunction as a “significant performance anomaly” and has since paused all military launches on Vulcan pending a root cause investigation.

“With this change, we are answering the call for rapid delivery of advanced GPS capability while the Vulcan anomaly investigation continues,” said Systems Delta 81 Commander Col. Ryan Hiserote. “We are once again demonstrating our team’s flexibility and are fully committed to leverage all options available for responsive and reliable launch for the Nation.”

The broader reality is that SpaceX’s reliability record and launch cadence have made it the path of least resistance for the Pentagon, and bodes well with Elon Musk’s plans to IPO SpaceX sometime this year. Its Falcon 9 is the most flight-proven rocket in history, and the Space Force’s Rapid Response Trailblazer program was specifically designed to enable exactly this kind of provider swap for GPS missions, and effectively building SpaceX’s flexibility into the national security launch architecture by design.

SpaceX IPO is coming, CEO Elon Musk confirms

For ULA, the stakes are existential. The company entered 2026 with aspirations of finally turning a corner after years of Vulcan delays, with interim CEO John Elbon pointing to a backlog of over 80 missions as reason for optimism. Meanwhile, SpaceX’s contracts with the Space Force have given it a formal pathway to take on even more national security launches going forward.

The significance of today’s announcement extends beyond one satellite swap. It reinforces that America’s most critical space infrastructure, including GPS, missile warning, and beyond, is increasingly dependent on a single commercial provider.

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Tesla Full Self-Driving gets huge breakthrough on European expansion

All documentation for UN R-171 approval and Article 39 exemptions has been submitted, with RDW now conducting its internal review. Approval in the Netherlands is expected on April 10, shifted from the original March 20 target, following 18 months of rigorous collaboration.

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Credit: Tesla

Tesla Full Self-Driving has gotten a huge breakthrough as the company is still planning big things for its European expansion, hoping to bring the impressive platform into the continent after years of attempts.

Tesla Europe has announced a major breakthrough: the company has officially completed the final vehicle testing phase for Full Self-Driving (Supervised) in partnership with the Dutch vehicle authority RDW.

All documentation for UN R-171 approval and Article 39 exemptions has been submitted, with RDW now conducting its internal review. Approval in the Netherlands is expected on April 10, shifted from the original March 20 target, following 18 months of rigorous collaboration.

The process has been exhaustive. Tesla said it has logged more than 1.6 million kilometers of FSD (Supervised) testing on European roads, conducted over 13,000 customer ride-alongs, executed 4,500+ track test scenarios, produced thousands of pages of documentation covering 400+ compliance requirements, and completed dozens of independent safety studies.

The company expressed pride in the partnership and anticipation of bringing the feature to “patient EU customers” soon after approval.

Europe’s regulatory landscape has presented steep challenges for Tesla’s advanced driver-assistance systems. The EU enforces some of the world’s strictest safety standards under the United Nations Economic Commission for Europe framework, particularly UN Regulation 171 on Driver Control Assistance Systems.

Unlike the more permissive U.S. environment, European rules historically limited system-initiated maneuvers, required constant driver supervision, and demanded country-by-country or bloc-wide exemptions. Tesla faced repeated delays, with initial February 2026 targets pushed back amid RDW’s insistence that safety, not public or corporate pressure, would govern timelines.

Tesla Europe builds momentum with expanding FSD demos and regional launches

A former Tesla executive warned in 2024 that certain regulatory elements could slip to 2028, highlighting bureaucratic hurdles, extensive audits, and the need for harmonized data privacy and liability frameworks across fragmented member states.

Yet progress is accelerating. Amendments to UN R-171 adopted in 2025 now permit hands-free highway lane changes and other automated features, clearing technical barriers. Once the Netherlands grants national approval, mutual recognition allows other EU countries to adopt it immediately, potentially leading to an EU-wide rollout by summer 2026.

This European breakthrough is part of Tesla’s broader push into foreign markets. Full Self-Driving (Supervised) is already live in the United States and expanding rapidly.

In China, where partial approvals exist, CEO Elon Musk has targeted full rollout around the same February–March 2026 window, despite lingering data-security reviews.

Additional markets, including the UAE, are slated for early 2026 launches. These expansions are critical as Tesla seeks to monetize software amid softening EV demand globally.

For European Tesla owners, the wait appears nearly over. Approval would unlock advanced autonomy features that have long been available elsewhere, marking a pivotal step in Tesla’s global autonomy ambitions and reinforcing its commitment to navigating complex international regulations.

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