SpaceX
SpaceX’s Starship, Starhopper prototypes continue slow and steady progress
The last few weeks of SpaceX’s work on Starship and Starhopper prototypes has been marked by less visible progress relative to the past few months. The changes that are visible, however, confirm that its Boca Chica engineers are working around the clock to complete the first orbital Starship prototype.
At the same time, it appears that SpaceX’s South Texas facilities are preparing for a rapid period of expansion and build-up. New work around the ad-hoc Starhopper pad has recently begun, while construction of a second concrete jig for concurrent prototype fabrication and what will likely be a more permanent hangar and control facility are also ramping up. Things have been quiet news-wise for SpaceX’s McGregor and Hawthorne facilities but there is reason to believe that Raptor production and testing is going smoothly.
And over at its pal’s place, the orbital prototype (and the build-up of another jig)
?@BocaChicaGal
Dedicated Updates: https://t.co/FYHRkwZ2dd pic.twitter.com/glg8Yr6oO6— Chris B – NSF (@NASASpaceflight) April 20, 2019
Starship Alpha
The most obvious visible progress made in April is centers around SpaceX’s first orbital Starship prototype, soon to begin its third month of active construction. As of mid-March, the shells of two large steel barrel sections – together about 18 m (60 ft) tall – were fully erected at the build site, with a handful of other sections in various states of welding. The height of those two cylinders has remained unchanged since then but it’s safe to assume that a ton of work has been going on inside them, invisible to anyone viewing from public perspectives since drones were effectively banned in March. In other words, the two pieces – most likely the barrel sections of Starship’s liquid methane and liquid oxygen (LOX) tanks – are likely being carefully transformed into actual propellant tanks.
There is also a good reason for their height differential: the larger (LOX) section is almost exactly a third larger than the small section (methane) in part because of the physical reality that Starship will need almost exactly 33% more LOX than methane by volume. Large propellant tanks – particularly those meant for cryogenic fluids and spaceflight applications – are often quite complex, with the vast majority of that complexity happening under the hood. The above render was made while SpaceX was still planning on carbon fiber tanks and also appears to be significantly simplified, but it still offers a small look at some of that complexity.
Aside from successfully completing thousands of welds throughout the assembly, a lot of the effort of building an advanced tank is put into plumbing – both internal and external – needed to load, unload, pressurize, depressurize, and generally manage cryogenic (i.e. super cold) liquid propellant. SpaceX decided to utilize a partial balloon tank design to keep the steel skins of its stainless steel Starship and Super Heavy as thin as possible, adding yet another level of internal work due to the need for stringers and longerons on top of baffles and hardware to mount COPVs or header tanks.
Adding further complexity to the internal structure of Starship is the presence of major aerodynamic surfaces and landing legs, both of which will need to survive extreme stresses if they are to function as intended. Those structures must be aerodynamically streamlined and attach to the outside of Starship’s hull, likely requiring significant structural reinforcements both inside the spacecraft’s nose and rearmost propellant tank.
Super Heavy?
SpaceX began construction of a second concrete fabrication jig just a handful of days ago. Effectively a copy of a jig occupied with the larger of the two barrel sections of the orbital Starship prototype, the simple structure acts as a mount and includes a large door that allows scissor lifts to get inside the steel structure. The new jig is being built directly adjacent to Starship’s smaller barrel section, suggesting that it could simply be a way to concurrently work on both the LOX and methane tanks. Given the inherent simplicity of a concrete jig, it could also end up being used to support the simultaneous assembly and integration of the first Super Heavy booster prototype.
Back in December 2018, SpaceX CEO Elon Musk indicated that the first Super Heavy prototype would start production in “spring” (i.e. NET April 2019). Musk has also indicated that Starship and Super Heavy will be simultaneously built both in Boca Chica, Texas and Cape Canaveral, Florida. In general, SpaceX is clearly beginning another round of expansion and improvement for its Boca Chica facilities, including the new concrete jig and an entirely new building on the same plot of land.
Starhopper
Last but not least is SpaceX’s Starhopper prototype. After completing an inaugural round of multiple wet dress rehearsals (WDRs) and two Raptor static fires/hops, SpaceX technicians removed the vehicle’s lone Raptor engine on April 8th. Starhopper has remained more or less inactive in the last two weeks, aside from some work going on inside the vehicle (per the open access hatch).
Without a Raptor engine, there is admittedly not a whole lot that SpaceX can do with Starhopper, aside from additional WDRs if the first handful of tests were not enough. Instead, some minor work has been going on around the Hopper’s ad hoc pad, mainly taking the appearance of dirtmoving. Without aerial views, its hard to tell what exactly is taking shape, but it’s safe to say that Starhopper is simply waiting for additional Raptors to be produced, tested, and delivered to Boca Chica. Once more Raptors are ready, it’s understood that SpaceX will move into multi-engine (likely 3+) hop tests, perhaps loosing Starhopper from its tethers.
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Elon Musk
SpaceX targets 150Mbps per user for upgraded Starlink Direct-to-Cell
If achieved, the 150Mbps goal would represent a significant jump from the current performance of Starlink Direct-to-Cell.
SpaceX is targeting peak download speeds of 150Mbps per user for its next-generation Direct-to-Cell Starlink service. The update was shared by SpaceX Spectrum & Regulatory Affairs Lead Udrivolf Pica during the International Telecommunication Union’s Space Connect conference.
“We are aiming at peak speeds of 150Mbps per user,” Pica said during the conference. “So something incredible if you think about the link budgets from space to the mobile phone.”
If achieved, the 150Mbps goal would represent a significant jump from the current performance of Starlink Direct-to-Cell.
Today, SpaceX’s cellular Starlink service, offered in partnership with T-Mobile under the T-Satellite brand, provides speeds of roughly 4Mbps per user. The service is designed primarily for texts, low-resolution video calls, and select apps in locations that traditionally have no cellular service.
By comparison, Ookla data shows median 5G download speeds of approximately 309Mbps for T-Mobile and 172Mbps for AT&T in the United States, as noted in a PCMag report. While 150Mbps would still trail the fastest terrestrial 5G networks, it would place satellite-to-phone broadband much closer to conventional carrier performance, even in remote areas.
Pica indicated that the upgraded system would support “video, voice, and data services, clearly,” moving beyond emergency connectivity and basic messaging use cases.
To reach that target, SpaceX plans to upgrade its existing Starlink Direct-to-Cell satellites and add significant new capacity. The company recently acquired access to radio spectrum from EchoStar, which Pica described as key to expanding throughput.Â
“More spectrum means a bigger pipeline, and this means that we can expand what we can do with partners. We can expand the quality of service. And again, we can do cellular broadband basically, cellular broadband use cases, like AI or daily connectivity needs,” he stated.
SpaceX has also requested regulatory approval to deploy 15,000 additional Direct-to-Cell satellites, beyond the roughly 650 currently supporting the system. The upgraded architecture is expected to begin rolling out in late 2027.
Elon Musk
Microsoft partners with Starlink to expand rural internet access worldwide
The update was shared ahead of Mobile World Congress.
Microsoft has announced a new collaboration with Starlink as part of its expanding digital access strategy, following the company’s claim that it has extended internet connectivity coverage to more than 299 million people worldwide.
The update was shared ahead of Mobile World Congress, where Microsoft detailed how it surpassed its original goal of bringing internet access to 250 million people by the end of 2025.
In a blog post, Microsoft confirmed that it is now working with Starlink to expand connectivity in rural and hard-to-reach regions.
“Through our collaboration with Starlink, Microsoft is combining low-Earth orbit satellite connectivity with community-based deployment models and local ecosystem partnerships,” the company wrote.
The partnership is designed to complement Microsoft’s existing work with local internet providers and infrastructure companies across Africa, Latin America, and India, among other areas. Microsoft noted that traditional infrastructure alone cannot meet demand in some regions, making low-Earth orbit satellite connectivity an important addition.
Kenya was cited as an early example. Working with Starlink and local provider Mawingu Networks, Microsoft is supporting connectivity for 450 community hubs in rural and underserved areas. These hubs include farmer cooperatives, aggregation centers, and digital access facilities intended to support agricultural productivity and AI-enabled services.
Microsoft stated that 2.2 billion people globally remain offline, and that connectivity gaps risk widening as AI adoption accelerates.
Starlink’s expanding constellation, now numbering more than 9,700 satellites in orbit, provides near-global coverage, making it one of the few systems capable of delivering broadband to remote regions without relying on terrestrial infrastructure.Â
Starlink is expected to grow even more in the coming years as well, especially as SpaceX transitions its fleet to Starship, which is capable of carrying significantly larger payloads compared to its current workhorse, the Falcon 9.
Elon Musk
Elon Musk denies Starlink’s price cuts are due to Amazon Kuiper
“This has nothing to do with Kuiper, we’re just trying to make Starlink more affordable to a broader audience,” Musk wrote in a post on X.
Elon Musk has pushed back on claims that Starlink’s recent price reductions are tied to Amazon’s Kuiper project.
In a post on X, Musk responded directly to a report suggesting that Starlink was cutting prices and offering free hardware to partners ahead of a planned IPO and increased competition from Kuiper.
“This has nothing to do with Kuiper, we’re just trying to make Starlink more affordable to a broader audience,” Musk wrote in a post on X. “The lower the cost, the more Starlink can be used by people who don’t have much money, especially in the developing world.”
The speculation originated from a post summarizing a report from The Information, which ran with the headline “SpaceX’s Starlink Makes Land Grab as Amazon Threat Looms.” The report stated that SpaceX is aggressively cutting prices and giving free hardware to distribution partners, which was interpreted as a reaction to Amazon’s Kuiper’s upcoming rollout and possible IPO.
In a way, Musk’s comments could be quite accurate considering Starlink’s current scale. The constellation currently has more than 9,700 satellites in operation today, making it by far the largest satellite broadband network in operation. It has also managed to grow its user base to 10 million active customers across more than 150 countries worldwide.
Amazon’s Kuiper, by comparison, has launched approximately 211 satellites to date, as per data from SatelliteMap.Space, some of which were launched by SpaceX’s Falcon 9 rocket. Starlink surpassed that number in early January 2020, during the early buildout of its first-generation network.
Lower pricing also aligns with Starlink’s broader expansion strategy. SpaceX continues to deploy satellites at a rapid pace using Falcon 9, and future launches aboard Starship are expected to significantly accelerate the constellation’s growth. A larger network improves capacity and global coverage, which can support a broader customer base.
In that context, price reductions can be viewed as a way to match expanding supply with growing demand. Musk’s companies have historically used aggressive pricing strategies to drive adoption at scale, particularly when vertical integration allows costs to decline over time.
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