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SpaceX fully installs Super Heavy booster’s ‘aerocovers’

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For the first time, SpaceX has more or less installed a full set of ‘aerocovers’ on a Super Heavy booster prototype.

Designed to protect the booster from both itself and Earth’s atmosphere during ground testing, liftoff, ascent, and reentry, Super Heavy’s the structures amount to thin, steel shells mounted on metal box frames. The most obvious aerocovers slot over the top of six racks of equipment installed on the outside of Super Heavy’s aft end, giving the booster a sort of utility belt of hydraulic systems, pressure vessels, avionics, and heat exchangers. Unsurprisingly, those racks are festooned with electronics, composites, and thousands of feet of wiring and thin plumbing – none of which are particularly suited to sit a few dozen feet from the fury of 29-33 Raptor engines or near the leading edge of a hypersonic reentry vehicle.

Aside from the steel they’re mounted on, it’s likely that every system located on Super Heavy’s ‘utility built’ would begin malfunctioning or be destroyed outright if directly exposed to just a few seconds of the hypersonic buffeting and heating Starship boosters will experience during reentry. Unlike Falcon boosters, which almost always use reentry burns to slow down and create a sort of heat shield with their own exhaust, SpaceX is theoretically designing Super Heavy to survive the full force of reentry without an extra burn to cushion the blow.

To survive reentry and still land in good enough condition to enable anything close to same-day reusability, which is SpaceX’s goal, every ounce of at-risk equipment installed on Super Heavy’s exterior will likely need to be carefully shielded. In theory, that’s the purpose of the aerocovers SpaceX has only just begun to fully install – let alone test – on Super Heavy B4.

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December 11th, 2021.
January 14th, 2022.

Before Booster 4’s most recent installation on the orbital launch mount, SpaceX did install covers over a pair of hydraulic and heat exchanger racks but left all four composite overwrapped pressure vessel (COPV) racks and an umbilical port uncovered. After B4 was removed from the launch mount for the third time on December 30th, both covers were uninstalled. On January 14th, 2022, though, SpaceX rapidly installed all six covers for the first time and began sealing each cover’s exposed corners. On January 17th, SpaceX even installed aerodynamic surfaces around Booster 4’s protruding umbilical port, smoothing out any hypothetical airflow around the device.

Prior to main aerocover installation, SpaceX also added at least half a dozen small boxes seemingly designed to protect a number of thin metal probes that pierce through Super Heavy’s tanks and skin and are connected to avionics boxes. Additionally, while less visible, teams also worked to finish Super Heavy B4’s Raptor heat shielding with a large number of similar sheet steel covers and panels. Without official photos from SpaceX or another lift onto the launch mount, it’s impossible to know if Booster 4’s Raptor heat shield is fully closed out, but the shielding that runs around its circumference appears to be finished.

Super Heavy B4’s Raptor heat shielding is partially visible in these views. (SpaceX)

As it stands, Super Heavy B4 is likely just a few parts shy of true completion and is about as ready as it’ll ever be for static fire testing. More likely than not, those aerocovers and Raptor heat shields are essential for Super Heavy B4 to be able to perform more than one test at a time without immediately requiring major repairs. Unlike Starship, which has mostly tested three engines at once and only performed a few six-engine static fires, Super Heavy B4 may eventually test all 29 Raptor engines simultaneously.

When almost 30 engines are involved, even nominal preburner testing will likely produce a massive fireball that could engulf Super Heavy’s aft (if not the entire booster) with flames. For static fire testing, Raptors typically produce a smaller and briefer (but still substantial) fireball during shutdown, creating another potential source of damage to any sensitive hardware located anywhere on or in Booster 4’s thrust section. As such, Super Heavy aerocovers may be just as important for surviving static fires as they’ll be for surviving launches and landings.

It’s unclear if or when Super Heavy B4 will return to the orbital launch mount for wet dress rehearsal and static fire testing. SpaceX has ambiguous test windows scheduled from 10am to 10pm on January 18th, 19th, and 20th.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX IPO could push Elon Musk’s net worth past $1 trillion: Polymarket

The estimates were shared by the official Polymarket Money account on social media platform X.

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Recent projections have outlined how a potential $1.75 trillion SpaceX IPO could generate historic returns for early investors. The projections suggest the offering would not only become the largest IPO in history but could also result in unprecedented windfalls for some of the company’s key investors.

The estimates were shared by the official Polymarket Money account on social media platform X.

As noted in a Polymarket Money analysis, Elon Musk invested $100 million into SpaceX in 2002 and currently owns approximately 42% of the company. At a $1.75 trillion valuation following SpaceX’s potential $1.75 trillion IPO, that stake would be worth roughly $735 billion.

Such a figure would dramatically expand Musk’s net worth. When combined with his holdings in Tesla Inc. and other ventures, a public debut at that level could position him as the world’s first trillionaire, depending on market conditions at the time of listing.

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The Bloomberg Billionaires Index currently lists Elon Musk with a net worth of $666 billion, though a notable portion of this is tied to his TSLA stock. Tesla currently holds a market cap of $1.51 trillion, and Elon Musk’s currently holds about 13% to 15% of the company’s outstanding common stock.

Founders Fund, co-founded by Peter Thiel, invested $20 million in SpaceX in 2008. Polymarket Money estimates the firm owns between 1.5% and 3% of the private space company. At a $1.75 trillion valuation, that range would translate to approximately $26.25 billion to $52.5 billion in value.

That return would represent one of the most significant venture capital outcomes in modern Silicon Valley history, with a growth of 131,150% to 262,400%.

Alphabet Inc., Google’s parent company, invested $900 million into SpaceX in 2015 and is estimated to hold between 6% and 7% of the private space firm. At the projected IPO valuation, that stake could be worth between $105 billion and $122.5 billion. That’s a growth of 11,566% to 14,455%.

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Other major backers highlighted in the post include Fidelity Investments, Baillie Gifford, Valor Equity Partners, Bank of America, and Andreessen Horowitz, each potentially sitting on multibillion-dollar gains.

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SpaceX considering confidential IPO filing this March: report

The filing could pave the way for a June listing at a valuation that may exceed $1.75 trillion.

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Credit: SpaceX/X

SpaceX is reportedly preparing to confidentially file for an initial public offering (IPO) as soon as March. The filing could pave the way for a June listing at a valuation that may exceed $1.75 trillion, potentially making it the largest IPO in history.

The update was initially reported by Bloomberg News, which cited information shared by people reportedly familiar with the matter. 

As per the publication, a confidential filing allows a company to receive regulatory feedback before publicly releasing its financials. Bloomberg’s source, however, noted that the timing of SpaceX’s IPO is still under discussion and plans could change.

SpaceX did not immediately respond to requests for comment.

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A March submission would mark the clearest step yet toward bringing Elon Musk’s private space company into public markets. People familiar with the preparations said the offering could raise as much as $50 billion. That would surpass the $29 billion debut of Saudi Aramco in 2019, currently the largest IPO on record.

Major banks including Goldman Sachs Group Inc., JPMorgan Chase & Co., Morgan Stanley, and Bank of America Corp. are reportedly positioned for senior roles in the transaction. SpaceX is also said to be considering a dual-class structure that would allow insiders, including Musk, to retain enhanced voting control.

Satellite communications provider EchoStar Corp., which holds a stake in SpaceX, reportedly saw its shares rise following news of the potential filing.

At a valuation exceeding $1.75 trillion, SpaceX would immediately have a larger market cap than all but five of the companies traded in the S&P 500 index. That figure would place it ahead of Meta Platforms Inc. and Tesla Inc. by market capitalization, trailing only a small group of mega-cap firms such as Apple Inc. and Microsoft Corp.

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The scale of the proposed valuation reflects SpaceX’s dominance in orbital launch services and its Starlink satellite network, which serves millions of users globally. The company has also outlined long-term expansion plans tied to higher Starship launch cadence, orbital infrastructure, and lunar development initiatives.

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Elon Musk outlines plan for first Starship tower catch attempt

Musk confirmed that Starship V3 Ship 1 (SN1) is headed for ground tests and expressed strong confidence in the updated vehicle design.

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Credit: SpaceX/X

Elon Musk has clarified when SpaceX will first attempt to catch Starship’s upper stage with its launch tower. The CEO’s update provides the clearest teaser yet for the spacecraft’s recovery roadmap.

Musk shared the details in recent posts on X. In his initial post, Musk confirmed that Starship V3 Ship 1 (SN1) is headed for ground tests and expressed strong confidence in the updated vehicle design.

“Starship V3 SN1 headed for ground tests. I am highly confident that the V3 design will achieve full reusability,” Musk wrote.

In a follow-up post, Musk addressed when SpaceX would attempt to catch the upper stage using the launch tower’s robotic arms. 

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“Should note that SpaceX will only try to catch the ship with the tower after two perfect soft landings in the ocean. The risk of the ship breaking up over land needs to be very low,” Musk clarified. 

His remarks suggest that SpaceX is deliberately reducing risk before attempting a tower catch of Starship’s upper stage. Such a milestone would mark a major step towards the full reuse of the Starship system.

SpaceX is currently targeting the first Starship V3 flight of 2026 this coming March. The spacecraft’s V3 iteration is widely viewed as a key milestone in SpaceX’s long-term strategy to make Starship fully reusable. 

Starship V3 features a number of key upgrades over its previous iterations. The vehicle is equipped with SpaceX’s Raptor V3 engines, which are designed to deliver significantly higher thrust than earlier versions while reducing cost and weight. 

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The V3 design is also expected to be optimized for manufacturability, a critical step if SpaceX intends to scale the spacecraft’s production toward frequent launches for Starlink, lunar missions, and eventually Mars. 

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