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Fireball sends SpaceX Super Heavy booster back to the factory

(NASASpaceflight Starbase Live)

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SpaceX has returned an upgraded Super Heavy booster to the factory after an unexpected explosion and fireball caused “minor” damage during testing.

CEO Elon Musk first revealed that the company would need to remove the rocket from Starbase’s orbital launch pad for inspections and repairs on July 13th, about a day and a half after the anomaly. On July 11th, during what may have been a partial wet dress rehearsal (WDR), a dispersed cloud of methane gas found an accidental ignition source and exploded with a force that at least one observer estimated was equivalent to several pounds of TNT. Several nail-biting hours of uncertainty followed, during which SpaceX attempted to empty Super Heavy Booster 7 of its propellant (and explosive potential) and regain control of the situation, while simultaneously trying to avoid stoking a fire that started at the pad.

With a heaping serving of luck, Booster 7 made it through the event (mostly) intact. Now SpaceX must take a close appraisal of the rocket and situation and decide how to proceed.

Musk, as always, has put his optimistic face forward on Twitter and in a direct response to Reuters. According to an email sent shortly after an early in-person post-anomaly inspection, Musk stated that Booster 7 could return “to the launch stand probably next week” – implying that any damage suffered was extremely minor. By the time Super Heavy was removed from the launch mount the next day (July 14th), however, it became clear that the situation wasn’t quite as optimal.

Instead, Booster 7’s aft engine section was clearly damaged, with some of the dozens of thermal protection panels enclosing 33 Raptor engines apparently torn off or knocked askew by the July 11th blast. Given the tight fit and relatively heavy-duty nature of some of those panels, deformation could easily damage some of the more sensitive plumbing and components on Raptor engines. The day prior, teams spent hours tearing out unexpectedly fragile components of Booster 7’s hidden aft heat shielding and even removed and replaced one of its Raptors in-situ.

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More likely than not, all Raptor engines with minor damage can be repaired and reused on a future booster. The explosion may also give SpaceX invaluable data that can be used to improve the durability and performance of Raptor and Super Heavy’s heat shield. Nonetheless, a methodical inspection of Booster 7’s aft end could easily take a week or two. If more chronic damage is discovered or the whole aft heat shield or a large number of Raptors need to be removed and replaced, the hiatus could grow to a month or more.

Following Booster 7’s July 15th return to the Starbase factory, SpaceX appears to have begun removing more Raptor engines on July 17th, kicking off a phase that will hopefully be heavy on encouraging inspection results and light on substantial repairs. If it turns out that the Super Heavy prototype is mostly in great shape after such a violent anomaly, it would bode well for the rocket’s durability during future ground and flight testing. If it did not fare well, SpaceX may need to seriously reconsider whether Booster 7 is fit to support Starship’s orbital launch debut or even proceed into static fire testing.

Either way, SpaceX recently finished stacking Super Heavy Booster 8. If it’s made a priority, the newest prototype could be made ready to take over where Booster 7 left off within a few weeks. Alternatively, it could even join a repaired Booster 7 at the launch pad for basic proof testing while its predecessor attempts to restart its first static fire campaign. Simultaneously, Starship S24 is almost ready to begin its own static fire test campaign, guaranteeing an eventful and hardware-rich period at Starbase after several months of relative inaction.

SpaceX has 12-hour road closures likely meant for Ship 24 testing scheduled daily from Monday, July 18th to Thursday, July 21st.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla celebrates 75k Superchargers, less than 5 months since 70k-stall milestone

Tesla’s 75,000th stall is hosted at the South Hobart Smart Store on Cascade Road, South Hobart, Tasmania.

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Credit: Tesla Charging/X

Tesla has crossed another major charging milestone by officially installing its 75,000th Supercharger stall worldwide. The electric vehicle maker chose South Hobart, Tasmania, as the commemorative location of its 75,000th Supercharger. 

Tesla’s 75,000th Supercharger

Tesla’s 75,000th stall is hosted at the South Hobart Smart Store on Cascade Road, South Hobart, TAS 7004, as noted in a techAU report. The location features four next-generation V4 Superchargers, which are built with longer cables that should make it easy even for non-Teslas to use the rapid charger. The site also includes simplified payment options, aligning with Tesla’s push to make V4 stations more accessible to a broader set of drivers.

For Tasmanian EV owners, the installation fills an important regional gap, improving long-distance coverage around Hobart and strengthening the area’s appeal for mainland travelers traveling by electric vehicle. Similar to other commemorative Superchargers, the 70,000th stall is quite special as it is finished in Glacier Blue paint. Tesla’s 50,000th stall, which is in California, is painted a stunning red, and the 60,000th stall, which is in Japan, features unique origami-inspired graphics.

https://twitter.com/TeslaCharging/status/1991019320584122471?s=20

Accelerating Supercharger milestones

The Tesla Supercharger’s pace of expansion shows no signs of slowing. Tesla celebrated its 70,000th stall at a 12-stall site in Burleson, Texas late June 2025. Just eight months earlier, Tesla announced that it had celebrated the buildout of its 60,000th Supercharger, which was built in Enshu Morimachi, Shizuoka Prefecture, Japan.

Tesla’s Supercharger Network also recently received accolades in the United Kingdom, with the 2025 Zapmap survey naming the rapid charging system as the Best Large EV Charging Network for the second year in a row. Survey respondents praised the Supercharger Network for its ease of use, price, and reliability, which is best-in-class. The fact that the network has also been opened for non-Teslas is just icing on the cake. 

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Luminar-Volvo breakdown deepens as lidar maker warns of potential bankruptcy

The automaker stated that Luminar failed to meet contractual obligations.

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(Credit: Volvo)

Luminar’s largest customer, Volvo, has canceled a key five-year contract as the lidar supplier warned investors that it might be forced to file for bankruptcy. The automaker stated that Luminar failed to meet contractual obligations, escalating a dispute already unfolding as Luminar defaults on loans, undergoes layoffs, and works to sell portions of the business.

Volvo pulls back on Luminar

In a statement to TechCrunch, Volvo stated that Luminar’s failure to deliver its contractual obligations was a key driver of the cancellation of the contract. “Volvo Cars has made this decision to limit the company’s supply chain risk exposure and it is a direct result of Luminar’s failure to meet its contractual obligations to Volvo Cars,” Volvo noted in a statement.

The rift marked a notable turn for the two companies, whose relationship dates back several years. Volvo invested in Luminar early and helped push its sensors into production programs, while Luminar’s technology bolstered the credibility of Volvo’s safety-focused autonomous driving plans. Volvo’s partnership also supported Luminar’s 2020 SPAC listing, which briefly made founder Austin Russell one of the youngest self-made billionaires in the industry.

Damaged Volvo relations

The damaged Volvo partnership comes during a critical period for Luminar. The company has defaulted on several loans and warned investors that bankruptcy remains a possibility if restructuring discussions fall through. To conserve cash, Luminar has cut 25% of its workforce and is exploring strategic alternatives, including partial or full asset sales. 

One potential buyer is founder Austin Russell, who resigned as CEO in May amid a board-initiated ethics inquiry. The company is also the subject of an ongoing SEC investigation.

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Luminar, for its part, also noted in a filing that it had “made a claim against Volvo for significant damages” and “suspended further commitments of Iris” for the carmaker. “The Company is in discussions with Volvo concerning the dispute; however, there can be no assurance that the dispute will be resolved favorably or at all,” the lidar maker stated.

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Elon Musk says he’s open to powering Apple’s Siri with xAI’s Grok

Siri, one of the first intelligent AI assistants in the market, has become widely outdated and outperformed by rivals over the years.

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk says he’s willing to help Apple overhaul Siri by integrating xAI’s Grok 4.1, igniting widespread excitement and speculations about a potential collaboration between the two tech giants. 

Siri, one of the first intelligent AI assistants in the market, has become widely outdated and outperformed by rivals over the years.

Musk open to an Apple collaboration

Musk’s willingness to team up with Apple surfaced after an X user suggested replacing Siri with Grok 4.1 to modernize the AI assistant. The original post criticized Siri’s limitations and urged Apple to adopt a more advanced AI system. “It’s time for Apple to team up with xAI and actually fix Siri. Replace that outdated, painfully dumb assistant with Grok 4.1. Siri deserves to be Superintelligent,” the X user wrote.

Musk quoted the post, responding with, “I’m down.” Musk’s comment quickly attracted a lot of attention among X’s users, many of whom noted that a Grok update to Siri would be appreciated because Apple’s AI assistant has legitimately become terrible in recent years. Others also noted that Grok, together with Apple’s potential integration of Starlink connectivity, would make iPhones even more compelling. 

https://twitter.com/elonmusk/status/1990651578965967050?s=20

Grok promises major Siri upgrades

The enthusiasm stems largely from Grok 4.1’s technical strengths, which include stronger reasoning and improved creative output. xAI also designed the model to reduce hallucinations, as noted in a Reality Tea report. Supporters believe these improvements could address Apple’s reported challenges developing its own advanced AI systems, giving Siri the upgrade many users have waited years for.

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Reactions ranged from humorous to hopeful, with some users joking that Siri would finally “wake up with a personality” if paired with Grok. Siri, after all, was a trailblazer in voice assistants, but it is currently dominated by rivals in terms of features and capabilities. Grok could change that, provided that Apple is willing to collaborate with Elon Musk’s xAI.

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