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Fireball sends SpaceX Super Heavy booster back to the factory

(NASASpaceflight Starbase Live)

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SpaceX has returned an upgraded Super Heavy booster to the factory after an unexpected explosion and fireball caused “minor” damage during testing.

CEO Elon Musk first revealed that the company would need to remove the rocket from Starbase’s orbital launch pad for inspections and repairs on July 13th, about a day and a half after the anomaly. On July 11th, during what may have been a partial wet dress rehearsal (WDR), a dispersed cloud of methane gas found an accidental ignition source and exploded with a force that at least one observer estimated was equivalent to several pounds of TNT. Several nail-biting hours of uncertainty followed, during which SpaceX attempted to empty Super Heavy Booster 7 of its propellant (and explosive potential) and regain control of the situation, while simultaneously trying to avoid stoking a fire that started at the pad.

With a heaping serving of luck, Booster 7 made it through the event (mostly) intact. Now SpaceX must take a close appraisal of the rocket and situation and decide how to proceed.

Musk, as always, has put his optimistic face forward on Twitter and in a direct response to Reuters. According to an email sent shortly after an early in-person post-anomaly inspection, Musk stated that Booster 7 could return “to the launch stand probably next week” – implying that any damage suffered was extremely minor. By the time Super Heavy was removed from the launch mount the next day (July 14th), however, it became clear that the situation wasn’t quite as optimal.

Instead, Booster 7’s aft engine section was clearly damaged, with some of the dozens of thermal protection panels enclosing 33 Raptor engines apparently torn off or knocked askew by the July 11th blast. Given the tight fit and relatively heavy-duty nature of some of those panels, deformation could easily damage some of the more sensitive plumbing and components on Raptor engines. The day prior, teams spent hours tearing out unexpectedly fragile components of Booster 7’s hidden aft heat shielding and even removed and replaced one of its Raptors in-situ.

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More likely than not, all Raptor engines with minor damage can be repaired and reused on a future booster. The explosion may also give SpaceX invaluable data that can be used to improve the durability and performance of Raptor and Super Heavy’s heat shield. Nonetheless, a methodical inspection of Booster 7’s aft end could easily take a week or two. If more chronic damage is discovered or the whole aft heat shield or a large number of Raptors need to be removed and replaced, the hiatus could grow to a month or more.

Following Booster 7’s July 15th return to the Starbase factory, SpaceX appears to have begun removing more Raptor engines on July 17th, kicking off a phase that will hopefully be heavy on encouraging inspection results and light on substantial repairs. If it turns out that the Super Heavy prototype is mostly in great shape after such a violent anomaly, it would bode well for the rocket’s durability during future ground and flight testing. If it did not fare well, SpaceX may need to seriously reconsider whether Booster 7 is fit to support Starship’s orbital launch debut or even proceed into static fire testing.

Either way, SpaceX recently finished stacking Super Heavy Booster 8. If it’s made a priority, the newest prototype could be made ready to take over where Booster 7 left off within a few weeks. Alternatively, it could even join a repaired Booster 7 at the launch pad for basic proof testing while its predecessor attempts to restart its first static fire campaign. Simultaneously, Starship S24 is almost ready to begin its own static fire test campaign, guaranteeing an eventful and hardware-rich period at Starbase after several months of relative inaction.

SpaceX has 12-hour road closures likely meant for Ship 24 testing scheduled daily from Monday, July 18th to Thursday, July 21st.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk is now a remote DOGE worker: White House Chief of Staff

The Tesla and SpaceX CEO Elon Musk is no longer working from the West Wing.

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Credit: Elon Musk/X

In a conversation with the New York Post, White House Chief of Staff Susie Wiles stated that Tesla and SpaceX CEO Elon Musk is no longer working from the West Wing.

As per the Chief of Staff, Musk is still working for DOGE—as a remote worker, at least.

Remote Musk

In her conversation with the publication, Wiles stated that she still talks with Musk. And while the CEO is now working remotely, his contributions still have the same net effect. 

“Instead of meeting with him in person, I’m talking to him on the phone, but it’s the same net effect,” Wiles stated, adding that “it really doesn’t matter much” that the CEO “hasn’t been here physically.” She also noted that Musk’s team will not be leaving.

“He’s not out of it altogether. He’s just not physically present as much as he was. The people that are doing this work are here doing good things and paying attention to the details. He’ll be stepping back a little, but he’s certainly not abandoning it. And his people are definitely not,” Wiles stated.

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Back to Tesla

Musk has been a frequent presence in the White House during the Trump administration’s first 100 days in office. But during the Q1 2025 Tesla earnings call, Musk stated that he would be spending substantially less time with DOGE and substantially more time with Tesla. Musk did emphasize, however, that DOGE’s work is extremely valuable and critical.

“I think I’ll continue to spend a day or two per week on government matters for as long as the President would like me to do so and as long as it is useful. But starting next month, I’ll be allocating probably more of my time to Tesla and now that the major work of establishing the Department of Government Efficiency is done,” Musk stated.

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Tariff reprieve might be ‘Tesla-friendly,’ but it’s also an encouragement to others

Tesla stands to benefit from the tariff reprieve, but it has some work cut out for it as well.

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tesla employee
(Photo: Tesla)

After Secretary of Commerce Howard Lutnick made adjustments to the automotive tariff program that was initially announced, many quickly pointed to the reprieve as “Tesla-friendly.”

While that may be the case right now, it was also a nudge of encouragement to other companies, Tesla included, to source parts from the U.S. in an effort to strengthen domestic manufacturing. Many companies are close, and it will only take a handful of improvements to save themselves from tariffs on their cars as well.

Yesterday, Sec. Lutnick confirmed that cars manufactured with at least 85 percent of domestic content will face zero tariffs. Additionally, U.S. automakers would receive credit up to 15 percent of the value of vehicles to offset the cost of imported parts.

Big Tesla win? Sec Lutnick says cars with 85% domestic content will face zero tariffs

“This is ‘finish your cars in America and you win’,” Lutnick said.

Many were quick to point out that only three vehicles currently qualify for this zero-tariff threshold: all three are Teslas.

However, according to Kelley Blue Book’s most recent study that revealed who makes the most American cars, there are a lot of vehicles that are extremely close to also qualifying for these tariff reductions.

Tesla has three vehicles that are within five percent, while Ford, Honda, Jeep, Chevrolet, GMC, and Volkswagen have many within just ten percent of the threshold.

Tesla completely dominates Kogod School’s 2024 Made in America Auto Index

It is within reach for many.

Right now, it is easy to see why some people might think this is a benefit for Tesla and Tesla only.

But it’s not, because Tesla has its Cybertruck, Model S, and Model X just a few percentage points outside of that 85 percent cutoff. They, too, will feel the effects of the broader strategy that the Trump administration is using to prioritize domestic manufacturing and employment. More building in America means more jobs for Americans.

Credit: Tesla

However, other companies that are very close to the 85 percent cutoff are only a few components away from also saving themselves the hassle of the tariffs.

Ford has the following vehicles within just five percent of the 85 percent threshold:

  • Ford Mustang GT automatic (80%)
  • Ford Mustang GT 5.0 (80%)
  • Ford Mustang GT Coupe Premium (80%)

Honda has several within ten percent:

  • Honda Passport All-Wheel-Drive (76.5%)
  • Honda Passport Trailsport (76.5)

Jeep has two cars:

  • Jeep Wrangler Rubicon (76%)
  • Jeep Wrangler Sahara (76%)

Volkswagen has one with the ID.4 AWD 82-kWh (75.5%). GMC has two at 75.5% with the Canyon AT4 Crew Cab 4WD and the Canyon Denali Crew Cab 4WD.

Chevrolet has several:

  • Chevrolet Colorado 2.7-liter (75.5%)
  • Chevrolet Colorado LT Crew Cab 2WD 2.7-liter (75.5%)
  • Chevrolet Colorado Z71 Crew Cab 4WD 2.7-liter (75.5%)

These companies are close to reaching the 85% threshold, but adjustments need to be made to work toward that number.

Anything from seats to fabric to glass can be swapped out for American-made products, making these cars more domestically sourced and thus qualifying them for the zero-tariff boundary.

Frank DuBois of American University said that manufacturers like to see stability in their relationships with suppliers and major trade partners. He said that Trump’s tariff plan could cause “a period of real instability,” but it will only be temporary.

Now is the time to push American manufacturing forward, solidifying a future with more U.S.-made vehicles and creating more domestic jobs. Tesla will also need to scramble to make adjustments to its vehicles that are below 85%.

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Tesla Cybertruck RWD production in full swing at Giga Texas

Videos of several freshly produced Cybertruck LR RWD units were shared on social media platform X.

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Credit: Joe Tegtmeyer/X

It appears that Tesla is indeed ramping the production of the Cybertruck Long Range Rear Wheel Drive (LR RWD), the most affordable variant of the brutalist all-electric pickup truck.

Videos of several freshly produced Cybertruck LR RWD units were shared on social media platform X.

Giga Texas Footage

As per longtime Tesla watcher Joe Tegtmeyer, Giga, Texas, was a hotbed of activity when he conducted his recent drone flyover. Apart from what seemed to be Cybercab castings being gathered in the complex, a good number of Cybertruck LR RWD units could also be seen in the facility’s staging area. The Cybertruck LR RWD units are quite easy to spot since they are not equipped with the motorized tonneau cover that is standard on the Cybertruck AWD and Cyberbeast.

The presence of the Cybertruck LR RWD units in Giga Texas’ staging area suggests that Tesla is ramping the production of the base all-electric pickup truck. This bodes well for the vehicle, which is still premium priced despite missing a good number of features that are standard in the Cybertruck AWD and Cyberbeast.

Cybertruck Long Range RWD Specs

The Cybertruck LR RWD is priced at $69,990 before incentives, making it $10,000 more affordable than the Cybertruck AWD. For its price, the Cybertruck Long Range RWD offers a range of 350 miles per charge if equipped with its 18” standard Wheels. It can also add up to 147 miles of range in 15 minutes using a Tesla Supercharger.

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Much of the cost-cutting measures taken by Tesla are evident in the cabin of the Cybertruck LR RWD. This could be seen in its textile seats, standard console, seven-speaker audio system with no active noise cancellation, and lack of a 9.4” second-row display. It is also missing the motorized tonneau cover, the 2x 120V and 1x 240V power outlets on the bed, and the 2x 120V power outlets in the cabin. It is also equipped with an adaptive coil spring suspension instead of the adaptive air suspension in the Cybertruck AWD and Cyberbeast.

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