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Fireball sends SpaceX Super Heavy booster back to the factory

(NASASpaceflight Starbase Live)

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SpaceX has returned an upgraded Super Heavy booster to the factory after an unexpected explosion and fireball caused “minor” damage during testing.

CEO Elon Musk first revealed that the company would need to remove the rocket from Starbase’s orbital launch pad for inspections and repairs on July 13th, about a day and a half after the anomaly. On July 11th, during what may have been a partial wet dress rehearsal (WDR), a dispersed cloud of methane gas found an accidental ignition source and exploded with a force that at least one observer estimated was equivalent to several pounds of TNT. Several nail-biting hours of uncertainty followed, during which SpaceX attempted to empty Super Heavy Booster 7 of its propellant (and explosive potential) and regain control of the situation, while simultaneously trying to avoid stoking a fire that started at the pad.

With a heaping serving of luck, Booster 7 made it through the event (mostly) intact. Now SpaceX must take a close appraisal of the rocket and situation and decide how to proceed.

Musk, as always, has put his optimistic face forward on Twitter and in a direct response to Reuters. According to an email sent shortly after an early in-person post-anomaly inspection, Musk stated that Booster 7 could return “to the launch stand probably next week” – implying that any damage suffered was extremely minor. By the time Super Heavy was removed from the launch mount the next day (July 14th), however, it became clear that the situation wasn’t quite as optimal.

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Instead, Booster 7’s aft engine section was clearly damaged, with some of the dozens of thermal protection panels enclosing 33 Raptor engines apparently torn off or knocked askew by the July 11th blast. Given the tight fit and relatively heavy-duty nature of some of those panels, deformation could easily damage some of the more sensitive plumbing and components on Raptor engines. The day prior, teams spent hours tearing out unexpectedly fragile components of Booster 7’s hidden aft heat shielding and even removed and replaced one of its Raptors in-situ.

More likely than not, all Raptor engines with minor damage can be repaired and reused on a future booster. The explosion may also give SpaceX invaluable data that can be used to improve the durability and performance of Raptor and Super Heavy’s heat shield. Nonetheless, a methodical inspection of Booster 7’s aft end could easily take a week or two. If more chronic damage is discovered or the whole aft heat shield or a large number of Raptors need to be removed and replaced, the hiatus could grow to a month or more.

Following Booster 7’s July 15th return to the Starbase factory, SpaceX appears to have begun removing more Raptor engines on July 17th, kicking off a phase that will hopefully be heavy on encouraging inspection results and light on substantial repairs. If it turns out that the Super Heavy prototype is mostly in great shape after such a violent anomaly, it would bode well for the rocket’s durability during future ground and flight testing. If it did not fare well, SpaceX may need to seriously reconsider whether Booster 7 is fit to support Starship’s orbital launch debut or even proceed into static fire testing.

Either way, SpaceX recently finished stacking Super Heavy Booster 8. If it’s made a priority, the newest prototype could be made ready to take over where Booster 7 left off within a few weeks. Alternatively, it could even join a repaired Booster 7 at the launch pad for basic proof testing while its predecessor attempts to restart its first static fire campaign. Simultaneously, Starship S24 is almost ready to begin its own static fire test campaign, guaranteeing an eventful and hardware-rich period at Starbase after several months of relative inaction.

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SpaceX has 12-hour road closures likely meant for Ship 24 testing scheduled daily from Monday, July 18th to Thursday, July 21st.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX to launch Starlink V2 satellites on Starship starting 2027

The update was shared by SpaceX President Gwynne Shotwell and Starlink Vice President Mike Nicolls.

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Credit: SpaceX

SpaceX is looking to start launching its next-generation Starlink V2 satellites in mid-2027 using Starship.

The update was shared by SpaceX President Gwynne Shotwell and Starlink Vice President Mike Nicolls during remarks at Mobile World Congress (MWC) in Barcelona, Spain.

“With Starship, we’ll be able to deploy the constellation very quickly,” Nicolls stated. “Our goal is to deploy a constellation capable of providing global and contiguous coverage within six months, and that’s roughly 1,200 satellites.”

Nicolls added that once Starship is operational, it will be capable of launching approximately 50 of the larger, more powerful Starlink satellites at a time, as noted in a Bloomberg News report.

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The initial deployment of roughly 1,200 next-generation satellites is intended to establish global and contiguous coverage. After that phase, SpaceX plans to continue expanding the system to reach “truly global coverage, including the polar regions,” Nicolls said.

Currently, all Starlink satellites are launched on SpaceX’s Falcon 9 rocket. The next-generation fleet will rely on Starship, which remains in development following a series of test flights in 2025. SpaceX is targeting its next Starship test flight, featuring an upgraded version of the rocket, as soon as this month.

Starlink is currently the largest satellite network in orbit, with nearly 10,000 satellites deployed. Bloomberg Intelligence estimates the business could generate approximately $9 billion in revenue for SpaceX in 2026.

Nicolls also confirmed that SpaceX is rebranding its direct-to-cell service as Starlink Mobile.

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The service currently operates with 650 satellites capable of connecting directly to smartphones and has approximately 10 million monthly active users. SpaceX expects that figure to exceed 25 million monthly active users by the end of 2026.

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Elon Musk’s xAI and X to pay off $17.5B debt in full: report

The update was shared initially in a report from Bloomberg News, which cited people reportedly familiar with the matter.

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Credit: xAI

Elon Musk’s social platform X and artificial intelligence startup xAI are reportedly preparing to repay approximately $17.5 billion in outstanding debt in full. 

The update was shared initially in a report from Bloomberg News, which cited people reportedly familiar with the matter.

Morgan Stanley, which arranged the debt financing for both companies, has reportedly informed existing lenders that X and xAI plan to pay back the full amount of the $17.5 billion debt. Bloomberg’s sources did not disclose where the capital for the repayment would be coming from.

X, formerly known as Twitter, assumed roughly $12.5 billion in debt during Musk’s acquisition of the company. xAI separately borrowed about $5 billion through bonds and loans last June. The two firms merged last year under xAI Holdings.

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Bloomberg noted that portions of the debt are relatively recent and may carry early repayment penalties. xAI’s $3 billion in high-yield bonds are expected to be redeemed at 117 cents on the dollar, reflecting a premium since the debt was expected to stay outstanding for at least two years.

X has been servicing tens of millions of dollars in monthly debt payments, while xAI has reportedly been burning approximately $1 billion in cash per month as it invests heavily in data centers, chips, and AI talent. That being said, xAI also concluded a funding round in January, where it raised $20 billion of new equity.

The repayment plans come as Musk consolidates several of his businesses. SpaceX recently acquired xAI, making it a subsidiary as the company explores plans for space-based data centers. The combined entity has been valued at approximately $1.25 trillion.

Bloomberg previously reported that SpaceX is targeting a confidential IPO filing as soon as this month, potentially positioning the private space firm for a public listing later this year. Representatives for Morgan Stanley declined to comment, and X and xAI did not immediately respond to requests for comment.

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Tesla Giga Berlin head calls out Handelsblatt’s claimed 2025 production figures

Andre Thierig, Senior Director of Manufacturing at Giga Berlin, published a detailed post on LinkedIn challenging several points made in the publication’s coverage of the Grünheide facility.

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Credit: Tesla

Tesla Gigafactory Berlin’s plant manager has publicly pushed back against recent reporting by German business publication Handelsblatt, which cited reportedly erroneous data about the factory’s production figures and financial performance.

Andre Thierig, Senior Director of Manufacturing at Giga Berlin, published a detailed post on LinkedIn challenging several points made in the publication’s coverage of the Grünheide facility.

In his LinkedIn post, Thierig called out Handelsblatt’s claim that 149,000 Model Y vehicles were produced at Giga Berlin in 2025. He noted that “the article is simply filled from front to back with false information and claims!

“I have to set the record straight here! In the last article about Tesla in Grünheide, the Handelsblatt speaks e.g. of 149,000 Model Ys built in 2025. WRONG! 

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“In 2025, we again produced over 200,000 vehicles. And this despite the fact that we stopped production in Q1 for the changeover to the new Model Y and then ramped it up again to 5,000 units per week over several weeks,” Thierig wrote. 

He added that production increased each quarter in 2025 compared to the prior quarter and stated that more than 700,000 Model Y units have been produced at Grünheide since manufacturing began in 2022. For the first quarter of 2026, he stated that the factory is planning another production increase compared to the fourth quarter of 2025.

Thierig also questioned Handelsblatt’s reported 0.74% profit margin, writing that how the publication calculated the figure “remains reserved for their secret ‘calculation skills.’”

Beyond production data, Thierig highlighted Tesla’s broader footprint in Germany, stating that the company has invested more than €5 billion in Grünheide since 2020 and created nearly 11,000 permanent, above-tariff jobs. He added that Tesla is currently investing nearly €100 million into battery cell production at the site, which is expected to generate several hundred additional positions.

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In a follow-up comment, Thierig noted that he did communicate with the publication’s editor-in-chief in an effort to “start fresh,” but he was informed that Handelsblatt’s current approach works just fine. 

“Last year, I spoke to a representative of the Handelsblatt editor-in-chief and suggested that we “start anew” again. Handelsblatt turned down this offer on the grounds that their current approach works well for them,” Thierig noted. 

Sönke Iwersen, Head of Investigative Research at Handelsblatt, responded to Thierig’s post, stating that the newspaper’s figures were based on Tesla’s own annual financial statements for the Grünheide entity.

He cited reported 2024 revenue of €7.68 billion, operating profit of €156.8 million, and net income after taxes of €55.6 million. Iwersen also referenced prior public comments from Elon Musk about Cybertruck demand, noting the gap between reported pre-orders and subsequent annual sales figures. 

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He also stated that the works council election eligibility figures Giga Berlin had dropped to 10,703 employees today from 12,415 two years ago.

“As far as production figures are concerned, these are figures from the data service provider Inovev. This is also stated in the article. Please compare this with Elon Musk’s information on demand for the Cybertruck. According to Musk, there were one million pre-orders. In the first year, 39,000 units were sold, in the second year 20,000. How can this be explained? With a million pre-orders?

“You yourself have repeatedly pointed out in recent months that no jobs would be cut in Grünheide because Tesla is different from the competition. Now a new works council is being elected in Grünheide. 10,703 people are eligible to vote. Two years ago, 12,415 people were eligible to vote. So there were exactly 1712 fewer from 2024 to 2026,” Iwersen wrote. 

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