SpaceX has returned an upgraded Super Heavy booster to the factory after an unexpected explosion and fireball caused “minor” damage during testing.
CEO Elon Musk first revealed that the company would need to remove the rocket from Starbase’s orbital launch pad for inspections and repairs on July 13th, about a day and a half after the anomaly. On July 11th, during what may have been a partial wet dress rehearsal (WDR), a dispersed cloud of methane gas found an accidental ignition source and exploded with a force that at least one observer estimated was equivalent to several pounds of TNT. Several nail-biting hours of uncertainty followed, during which SpaceX attempted to empty Super Heavy Booster 7 of its propellant (and explosive potential) and regain control of the situation, while simultaneously trying to avoid stoking a fire that started at the pad.
With a heaping serving of luck, Booster 7 made it through the event (mostly) intact. Now SpaceX must take a close appraisal of the rocket and situation and decide how to proceed.
Musk, as always, has put his optimistic face forward on Twitter and in a direct response to Reuters. According to an email sent shortly after an early in-person post-anomaly inspection, Musk stated that Booster 7 could return “to the launch stand probably next week” – implying that any damage suffered was extremely minor. By the time Super Heavy was removed from the launch mount the next day (July 14th), however, it became clear that the situation wasn’t quite as optimal.
Instead, Booster 7’s aft engine section was clearly damaged, with some of the dozens of thermal protection panels enclosing 33 Raptor engines apparently torn off or knocked askew by the July 11th blast. Given the tight fit and relatively heavy-duty nature of some of those panels, deformation could easily damage some of the more sensitive plumbing and components on Raptor engines. The day prior, teams spent hours tearing out unexpectedly fragile components of Booster 7’s hidden aft heat shielding and even removed and replaced one of its Raptors in-situ.
More likely than not, all Raptor engines with minor damage can be repaired and reused on a future booster. The explosion may also give SpaceX invaluable data that can be used to improve the durability and performance of Raptor and Super Heavy’s heat shield. Nonetheless, a methodical inspection of Booster 7’s aft end could easily take a week or two. If more chronic damage is discovered or the whole aft heat shield or a large number of Raptors need to be removed and replaced, the hiatus could grow to a month or more.
Following Booster 7’s July 15th return to the Starbase factory, SpaceX appears to have begun removing more Raptor engines on July 17th, kicking off a phase that will hopefully be heavy on encouraging inspection results and light on substantial repairs. If it turns out that the Super Heavy prototype is mostly in great shape after such a violent anomaly, it would bode well for the rocket’s durability during future ground and flight testing. If it did not fare well, SpaceX may need to seriously reconsider whether Booster 7 is fit to support Starship’s orbital launch debut or even proceed into static fire testing.
Either way, SpaceX recently finished stacking Super Heavy Booster 8. If it’s made a priority, the newest prototype could be made ready to take over where Booster 7 left off within a few weeks. Alternatively, it could even join a repaired Booster 7 at the launch pad for basic proof testing while its predecessor attempts to restart its first static fire campaign. Simultaneously, Starship S24 is almost ready to begin its own static fire test campaign, guaranteeing an eventful and hardware-rich period at Starbase after several months of relative inaction.
SpaceX has 12-hour road closures likely meant for Ship 24 testing scheduled daily from Monday, July 18th to Thursday, July 21st.
Elon Musk
Elon Musk reveals what will make Optimus’ ridiculous production targets feasible
Musk recent post suggests that Tesla has a plan to attain Optimus’ production goals.
Elon Musk subtly teased Tesla’s strategy to achieve Optimus’ insane production volume targets. The CEO has shared his predictions about Optimus’ volume, and they are so ambitious that one would mistake them for science fiction.
Musk’s recent post on X, however, suggests that Tesla has a plan to attain Optimus’ production goals.
The highest volume product
Elon Musk has been pretty clear about the idea of Optimus being Tesla’s highest-volume product. During the Tesla 2025 Annual Shareholder Meeting, Musk stated that the humanoid robot will see “the fastest production ramp of any product of any large complex manufactured product ever,” starting with a one-million-per-year line at the Fremont Factory.
Following this, Musk stated that Giga Texas will receive a 10 million-per-year unit Optimus line. But even at this level, the Optimus ramp is just beginning, as the production of the humanoid robot will only accelerate from there. At some point, the CEO stated that a Mars location could even have a 100 million-unit-per-year production line, resulting in up to a billion Optimus robots being produced per year.
Self-replication is key
During the weekend, Musk posted a short message that hinted at Tesla’s Optimus strategy. “Optimus will be the Von Neumann probe,” the CEO wrote in his post. This short comment suggests that Tesla will not be relying on traditional production systems to make Optimus. The company probably won’t even hire humans to produce the humanoid robot at one point. Instead, Optimus robots could simply produce other Optimus robots, allowing them to self-replicate.
The Von Neumann is a hypothetical self-replicating spacecraft proposed by the mathematician and physicist John von Neumann in the 1940s–1950s. The hypothetical machine in the concept would be able to travel to a new star system or location, land, mine, and extract raw materials from planets, asteroids, and moons as needed, use those materials to manufacture copies of itself, and launch the new copies toward other star systems.
If Optimus could pull off this ambitious target, the humanoid robot would indeed be the highest volume product ever created. It could, as Musk predicted, really change the world.
Elon Musk
Elon Musk shares SpaceX’s directive that destroys a prevalent media narrative
Musk’s comments followed Starlink’s initiatives for people affected by severe flooding in Indonesia and Cyclone Ditwah in Sri Lanka.
Elon Musk recently shared SpaceX’s standing policy to offer free Starlink service during natural disasters worldwide, highlighting the company’s commitment to pursue aid over profit during times of need.
Musk’s comments followed Starlink’s initiatives for people affected by severe flooding in Indonesia and Cyclone Ditwah in Sri Lanka.
Starlink activates free service in Indonesia and Sri Lanka
Starlink recently announced free service for those impacted by severe flooding in Indonesia’s Sumatra region, partnering with the government to deploy terminals rapidly to the hardest-hit areas. The offer extends to new and existing customers through December, restoring connectivity in zones where traditional networks have failed due to infrastructure damage.
Musk quoted the post on X, writing, “SpaceX standard policy is to make Starlink free whenever there is a natural disaster somewhere in the world. It would not be right to profit from misfortune.”
Starlink extended the same relief to Sri Lanka amid Cyclone Ditwah, coordinating with local authorities for additional support. The cyclone battered the island nation with heavy rains and winds, disrupting communications for thousands. Free access also lasts until year-end, emphasizing Starlink’s role in bridging gaps during crises.
“For those affected by the severe flooding in Indonesia and Sri Lanka in the aftermath of Cyclone Ditwah, Starlink is providing free service to new and existing customers through the end of December 2025. We’re also working with the Indonesian government to rapidly deploy terminals and restore connectivity to the hardest-hit areas on Sumatra, as well as with the Sri Lankan government to provide additional assistance,” Starlink wrote in a post on its official website.
Musk’s companies routinely provide aid
Musk’s firms have a track record of providing critical support in crises, often without fanfare, challenging portrayals of him as a comic book villain intent on enriching himself on the backs of a suffering populace. In January 2024 alone, Tesla opened Superchargers for free in Japan’s Hokuriku region after a magnitude 7.6 earthquake killed at least 55 and injured hundreds.
Similar efforts include Starlink deployments for the 2023 Maui wildfires, 2024 Hurricane Helene in North Carolina, and floods in Texas, where the service was used to help facilitate emergency coordination. These actions, which total millions in waived fees and logistics, demonstrate a proactive ethos among Musk’s companies, with Musk noting in past interviews that such aid stems from engineering solutions over optics.
The initiatives also provide a direct rebuttal of Musk’s characterization on mainstream media, which tends to lean negatively. This has become much more notable in recent years as Musk adopted more conservative policies. These negative sentiments came to a head earlier this year when Tesla stores, vehicles, and even some owners, were attacked during waves of anti-Tesla protests.
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Tesla Cybertruck welcomed with open arms in South Korea
The event featured interactive demos, a light show with the full Tesla lineup, and announcements including FSD Supervised’s planned rollout to Cybertruck by the end of 2025.
Tesla Korea handed over its first 30 Cybertrucks to owners on Thursday during a ceremonial event at the Cultural Reserve Base in Seoul, marking the all-electric pickup truck’s official debut outside North America.
The event featured interactive demos, a light show with the full Tesla lineup, and announcements including FSD Supervised’s planned rollout to Cybertruck by the end of 2025.
A historic delivery event
The November 27 event transformed a former oil reserve warehouse into a symbolic launchpad for electric mobility. Attended by 30 new owners, the event included hands-on activities such as hammer-strike durability tests, accessory sales, a lucky draw, and group photos. It culminated in a synchronized light show featuring the 30 Cybertrucks alongside Model S, Model 3, Model X, and Model Y vehicles, which drew cheers from attendees.
Yvonne Chan, Tesla APAC Regional Director, joined as a special guest to celebrate the delivery milestone. Tesla Korea President Seo Young-deuk was also in attendance, and shared his optimism for the company’s momentum in the country.
“Korea is currently the third-largest market for Tesla sales worldwide, and this year, for the first time, it has achieved the No. 1 spot in imported car brand sales volume, Tesla Korea is growing at an incredibly rapid pace,” he said. “To repay this love from our customers, Tesla plans to continue investing in the Korean market and enhancing the customer experience.”
FSD Supervised launches in Korea
Seo announced the official introduction of Full Self-Driving (Supervised) in Korea, with Cybertrucks slated for inclusion by the end of 2025, which promoted applause from the event’s attendees. With even the Cybertruck expected to receive FSD this year, Tesla Korea’s fleet could very well become the country’s most advanced vehicles overnight.
Infrastructure growth remains a priority to support Tesla Korea’s expanding fleet. Tesla Korea’s Supercharger network currently includes 166 sites with 1,133 stalls, with V4 units planned for nationwide highway rest areas to boost long-distance travel. The company also operates seven stores and 15 service centers, though plans are underway to double both by 2027. A new store in Incheon’s Songdo district is scheduled to open by December 2025, enhancing accessibility for western Seoul-area customers.
Seo concluded, “Through all-encompassing investments spanning products, charging infrastructure, and service networks, Tesla Korea will deliver the most refined electric vehicle experience to Korean customers.”
