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SpaceX first Super Heavy ‘test tank’ is almost ready for prime time

The latest in a long line of Starship 'test tanks' is almost ready to head to the launch pad. (NASASpaceflight - bocachicagal)

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SpaceX has almost completed a ‘test tank’ meant to ensure that Starship’s Super Heavy booster is capable of withstanding the immense thrust of more than two-dozen Raptor engines.

Believed to be known as test tank BN2.1, the prototype’s latest appearance comes on the heels of news from CEO Elon Musk that SpaceX has upgraded Super Heavy with one extra Raptor engine – with plans to add another three down the road. The results of that tank’s imminent test campaign will likely be crucial as the company shifts its focus sending Starship to orbit (or close) as soon as possible.

Prior to a new Super Heavy booster ‘thrust puck’ design first spotted on May 29th, at least two separate booster engine section prototypes completed in the last few months sported an earlier variant more akin to a donut. At that point, Super Heavy’s design had a central cluster of eight gimballing, throttleable Raptors surrounded by a ring of 20 Raptor Boost (“RBoost”) engines – a variant meant to trade the ability to throttle for ~25% more thrust.

A massive Super Heavy ‘thrust puck’ sporting a new design was first spotted in Boca Chica on May 29th. (NASASpaceflight – bocachicagal)

While Super Heavy booster BN1’s almost immediate scrapping – prior to a single test – guaranteed that major design changes were on the way, exactly what those changes would be was anyone’s guess. The appearance of a new booster ‘thrust puck’ design and Musk’s subsequent announcement that Super Heavy will “initially” have 29 – not 28 – Raptors likely mean that that engine section redesign was a major contributor to BN1’s instant obsolescence. The only other major change SpaceX clearly made with booster BN2 was switching the positions of its liquid methane and liquid oxygen tanks, ensuring that Super Heavy’s heavier oxidizer is closer to the rocket’s base.

Musk also stated that SpaceX will eventually upgrade Super Heavy to 32 engines, giving future boosters a central cluster of 12 engines that the SpaceX CEO says will significantly improve the efficiency of boostback burns.

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With 29 identical Raptors, the simplest possible Super Heavy booster would produce up to 5800 tons (12.8M lbf) of thrust at liftoff. If SpaceX has already completed Raptor Boost’s design and qualification and kicked off mass production of a 250-mTf engine, that liftoff thrust climbs to 6800 tons (~15M lbf). If SpaceX achieves performance goals (~210 mTf stock; ~300 mTf RBoost) mentioned by Musk last year, a 32-engine Super Heavy could achieve peak liftoff thrust greater than 8500 metric tons (~18.7M lbf).

Even in its weakest configuration, Super Heavy will still be more than 60% more powerful than Saturn V and 25% more powerful than N1 – the largest rockets to have ever successfully or unsuccessfully flown. That immense thrust demands a structure capable of surviving those extreme forces while simultaneously feeding dozens of Raptors up to ~28 metric tons (~61,000 lb) of propellant every second and withstanding several thousand tons of liquid oxygen – all without leaking, cracking, or flexing too much.

Vents on top of the forward dome are a telltale sign of a test tank. (NASASpaceflight – Nomadd)
SpaceX has modified an existing structural test stand to support BN2.1’s test campaign. (NASASpaceflight – bocachicagal)

While BN2.1 wont have any of the plumbing associated with dozens of Raptors, nine hydraulic rams will let SpaceX subject its Super Heavy thrust structure to the simulated thrust of some number of engines. Given the presence of nine rams and nine clustered engines, it’s unclear if BN2.1 will only test that main thrust structure or if those rams will somehow be spread out to simulate the thrust of a full 29 engines – 20 of which will instead transfer most or all of their thrust into Super Heavy’s skirt.

Regardless, if successful, BN2.1’s test campaign should leave SpaceX on track to attempt Starship’s inaugural spaceflight as early as Q3 2021. If issues arise, that target could easily slip to Q4 or into 2022, but SpaceX’s test tank campaigns have historically been very successful.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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xAI’s Grok approved for Pentagon classified systems: report

Under the agreement, Grok can be deployed in systems handling classified intelligence analysis, weapons development, and battlefield operations. 

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Credit: xAI

Elon Musk’s xAI has signed an agreement with the United States Department of Defense (DoD) to allow Grok to be used in classified military systems.

Previously, Anthropic’s Claude had been the only AI system approved for the most sensitive military work, but a dispute over usage safeguards has reportedly prompted the Pentagon to broaden its options, as noted in a report from Axios.

Under the agreement, Grok can be deployed in systems handling classified intelligence analysis, weapons development, and battlefield operations. 

The publication reported that xAI agreed to the Pentagon’s requirement that its technology be usable for “all lawful purposes,” a standard Anthropic has reportedly resisted due to alleged ethical restrictions tied to mass surveillance and autonomous weapons use.

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Defense Secretary Pete Hegseth is scheduled to meet with Anthropic CEO Dario Amodei in what sources expect to be a tense meeting, with the publication hinting that the Pentagon could designate Anthropic a “supply chain risk” if the company does not lift its safeguards. 

Axios stated that replacing Claude fully might be technically challenging even if xAI or other alternative AI systems take its place. That being said, other AI systems are already in use by the DoD. 

Grok already operates in the Pentagon’s unclassified systems alongside Google’s Gemini and OpenAI’s ChatGPT. Google is reportedly close to an agreement that will result in Gemini being used for classified use, while OpenAI’s progress toward classified deployment is described as slower but still feasible. 

The publication noted that the Pentagon continues talks with several AI companies as it prepares for potential changes in classified AI sourcing.

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Elon Musk denies Starlink’s price cuts are due to Amazon Kuiper

“This has nothing to do with Kuiper, we’re just trying to make Starlink more affordable to a broader audience,” Musk wrote in a post on X.

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Credit: Starlink

Elon Musk has pushed back on claims that Starlink’s recent price reductions are tied to Amazon’s Kuiper project.

In a post on X, Musk responded directly to a report suggesting that Starlink was cutting prices and offering free hardware to partners ahead of a planned IPO and increased competition from Kuiper.

“This has nothing to do with Kuiper, we’re just trying to make Starlink more affordable to a broader audience,” Musk wrote in a post on X. “The lower the cost, the more Starlink can be used by people who don’t have much money, especially in the developing world.”

The speculation originated from a post summarizing a report from The Information, which ran with the headline “SpaceX’s Starlink Makes Land Grab as Amazon Threat Looms.” The report stated that SpaceX is aggressively cutting prices and giving free hardware to distribution partners, which was interpreted as a reaction to Amazon’s Kuiper’s upcoming rollout and possible IPO.

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In a way, Musk’s comments could be quite accurate considering Starlink’s current scale. The constellation currently has more than 9,700 satellites in operation today, making it by far the largest satellite broadband network in operation. It has also managed to grow its user base to 10 million active customers across more than 150 countries worldwide. 

Amazon’s Kuiper, by comparison, has launched approximately 211 satellites to date, as per data from SatelliteMap.Space, some of which were launched by SpaceX’s Falcon 9 rocket. Starlink surpassed that number in early January 2020, during the early buildout of its first-generation network.

Lower pricing also aligns with Starlink’s broader expansion strategy. SpaceX continues to deploy satellites at a rapid pace using Falcon 9, and future launches aboard Starship are expected to significantly accelerate the constellation’s growth. A larger network improves capacity and global coverage, which can support a broader customer base.

In that context, price reductions can be viewed as a way to match expanding supply with growing demand. Musk’s companies have historically used aggressive pricing strategies to drive adoption at scale, particularly when vertical integration allows costs to decline over time.

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Tesla Giga Berlin makes a statement of solidarity amid IG Metall conflict

The display comes as tensions between Tesla and IG Metall continue to escalate.

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Creidt: Andre Thierig/X

Tesla Giga Berlin is sending a strong message of solidarity amid its ongoing legal dispute with German union IG Metall.

In a post on social media platform X, Giga Berlin plant manager André Thierig shared an image of the facility’s lobby covered with a large banner that reads: “Progress. Innovation. Success.” He added that the slogan reflects what the facility has stood for since Day One.

“Our lobby at Giga Berlin covered in a huge banner these days. Progress. Innovation. Success – this is what we stand for since we started production in 2022 and how we will go into our future!” Thierig wrote in his post on X. 

The display comes as tensions between Tesla and IG Metall continue to escalate.

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The dispute began after Tesla accused a union representative of secretly recording a works council meeting at Giga Berlin. Tesla stated that it filed a criminal complaint after the alleged incident. Police later confirmed they had seized a computer belonging to an IG Metall member as part of their investigation.

“What has happened today at Giga Berlin is truly beyond words! An external union representative from IG Metall attended a works council meeting. For unknown reasons he recorded the internal meeting and was caught in action! We obviously called police and filed a criminal complaint!” Thierig wrote on X at the time

IG Metall denied the accusation and characterized Tesla’s move as an election tactic ahead of upcoming works council elections. The union subsequently filed a defamation complaint against Thierig. Authorities later confirmed that an investigation had been opened in connection with the matter.

Giga Berlin began production in 2022 and has since become one of Tesla’s key European manufacturing hubs, producing the Model Y, the company’s best-selling vehicle. The facility has expanded capacity over the past years despite environmental protests, labor disputes, and regulatory scrutiny.

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