Connect with us

News

SpaceX first Super Heavy ‘test tank’ is almost ready for prime time

The latest in a long line of Starship 'test tanks' is almost ready to head to the launch pad. (NASASpaceflight - bocachicagal)

Published

on

SpaceX has almost completed a ‘test tank’ meant to ensure that Starship’s Super Heavy booster is capable of withstanding the immense thrust of more than two-dozen Raptor engines.

Believed to be known as test tank BN2.1, the prototype’s latest appearance comes on the heels of news from CEO Elon Musk that SpaceX has upgraded Super Heavy with one extra Raptor engine – with plans to add another three down the road. The results of that tank’s imminent test campaign will likely be crucial as the company shifts its focus sending Starship to orbit (or close) as soon as possible.

Prior to a new Super Heavy booster ‘thrust puck’ design first spotted on May 29th, at least two separate booster engine section prototypes completed in the last few months sported an earlier variant more akin to a donut. At that point, Super Heavy’s design had a central cluster of eight gimballing, throttleable Raptors surrounded by a ring of 20 Raptor Boost (“RBoost”) engines – a variant meant to trade the ability to throttle for ~25% more thrust.

A massive Super Heavy ‘thrust puck’ sporting a new design was first spotted in Boca Chica on May 29th. (NASASpaceflight – bocachicagal)

While Super Heavy booster BN1’s almost immediate scrapping – prior to a single test – guaranteed that major design changes were on the way, exactly what those changes would be was anyone’s guess. The appearance of a new booster ‘thrust puck’ design and Musk’s subsequent announcement that Super Heavy will “initially” have 29 – not 28 – Raptors likely mean that that engine section redesign was a major contributor to BN1’s instant obsolescence. The only other major change SpaceX clearly made with booster BN2 was switching the positions of its liquid methane and liquid oxygen tanks, ensuring that Super Heavy’s heavier oxidizer is closer to the rocket’s base.

Musk also stated that SpaceX will eventually upgrade Super Heavy to 32 engines, giving future boosters a central cluster of 12 engines that the SpaceX CEO says will significantly improve the efficiency of boostback burns.

With 29 identical Raptors, the simplest possible Super Heavy booster would produce up to 5800 tons (12.8M lbf) of thrust at liftoff. If SpaceX has already completed Raptor Boost’s design and qualification and kicked off mass production of a 250-mTf engine, that liftoff thrust climbs to 6800 tons (~15M lbf). If SpaceX achieves performance goals (~210 mTf stock; ~300 mTf RBoost) mentioned by Musk last year, a 32-engine Super Heavy could achieve peak liftoff thrust greater than 8500 metric tons (~18.7M lbf).

Advertisement

Even in its weakest configuration, Super Heavy will still be more than 60% more powerful than Saturn V and 25% more powerful than N1 – the largest rockets to have ever successfully or unsuccessfully flown. That immense thrust demands a structure capable of surviving those extreme forces while simultaneously feeding dozens of Raptors up to ~28 metric tons (~61,000 lb) of propellant every second and withstanding several thousand tons of liquid oxygen – all without leaking, cracking, or flexing too much.

Vents on top of the forward dome are a telltale sign of a test tank. (NASASpaceflight – Nomadd)
SpaceX has modified an existing structural test stand to support BN2.1’s test campaign. (NASASpaceflight – bocachicagal)

While BN2.1 wont have any of the plumbing associated with dozens of Raptors, nine hydraulic rams will let SpaceX subject its Super Heavy thrust structure to the simulated thrust of some number of engines. Given the presence of nine rams and nine clustered engines, it’s unclear if BN2.1 will only test that main thrust structure or if those rams will somehow be spread out to simulate the thrust of a full 29 engines – 20 of which will instead transfer most or all of their thrust into Super Heavy’s skirt.

Regardless, if successful, BN2.1’s test campaign should leave SpaceX on track to attempt Starship’s inaugural spaceflight as early as Q3 2021. If issues arise, that target could easily slip to Q4 or into 2022, but SpaceX’s test tank campaigns have historically been very successful.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

Tesla CEO Elon Musk outlines expectations for Cybercab production

“…initial production is always very slow and follows an S-curve. The speed of production ramp is inversely proportionate to how many new parts and steps there are. For Cybercab and Optimus, almost everything is new, so the early production rate will be agonizingly slow, but eventually end up being insanely fast.”

Published

on

Credit: Tesla

Tesla CEO Elon Musk outlined expectations for Cybercab production as the vehicle is officially set to start rolling off manufacturing lines at the company’s Giga Texas factory in less than 100 days.

Cybercab is specifically designed and catered to Tesla’s self-driving platform and Robotaxi ride-hailing service. The company has been pushing hard to meet its self-set expectations for rolling out an effective self-driving suite, and with the Cybercab coming in under 100 days, it now needs to push for Unsupervised Self-Driving in the same time frame.

Tesla CEO Elon Musk confirms Robotaxi is set to go unsupervised

This is especially pertinent because the Cybercab is expected to be built without a steering wheel or pedals, and although some executives have said they would build the car with those things if it were necessary.

However, Musk has maintained that the Cybercab will not have either of those things: it will have two seats and a screen, and that’s it.

With production scheduled for less than 100 days, Musk broke down what people should expect from the initial manufacturing phases, being cautiously optimistic about what the early stages will likely entail:

“…initial production is always very slow and follows an S-curve. The speed of production ramp is inversely proportionate to how many new parts and steps there are. For Cybercab and Optimus, almost everything is new, so the early production rate will be agonizingly slow, but eventually end up being insanely fast.”

Musk knows better than most about the challenges of ramping up production of vehicles. With the Model 3, Musk routinely refers to it as “production hell.” The Cybertruck, because of its polarizing design and stainless steel exterior, also presented challenges to Tesla.

The Cybercab definitely presents an easier production process for Tesla, and the company plans to build millions of units per year.

Musk said back in October 2024:

“We’re aiming for at least 2 million units a year of Cybercab. That will be in more than one factory, but I think it’s at least 2 million units a year, maybe 4 million ultimately.”

When April comes, we will find out exactly how things will move forward with Cybercab production.

Continue Reading

News

Tesla reveals awesome Model 3 and Model Y incentive, but it’s ending soon

Published

on

Credit: Tesla Europe & Middle East/X

Tesla has revealed an awesome Model 3 and Model Y incentive to help consumers make the jump to one of its affordable mass-market vehicles, but it’s ending soon.

Tesla is offering one free upgrade on eligible inventory of the Model 3 and Model Y until February 2.

This would help buyers receive the most expensive paid option on the vehicle at no additional cost, meaning white interior or a more premium paint option will be free of charge if you take delivery on or before February 2.

Tesla states on its website for the offer:

“Only for limited inventory while supplies last. Price displayed on inventory listings already deducts the cost of the free option.”

This latest incentive is just another advantage Tesla has by selling its vehicles directly and not using some sort of dealership model that relies on approvals from higher-ups. It is important to note that these programs are offered to help stimulate demand and push vehicles into customers’ hands.

It is not the only incentive Tesla is currently offering, either. In fact, there is a much larger incentive program that Tesla is working on, and it has to do with Full Self-Driving transfers, which could result in even more sales for the company through Q1.

Tesla is ending its FSD Transfer program on March 31, as it plans to transition to a Subscription-only basis with the self-driving suite for anyone who has not already purchased it outright.

This could help drive some on-the-fence buyers to new vehicles, but it remains to be seen. Given the timing of the program’s demise, it appears Tesla is hoping to use it to add additional sales and bolster a strong Q1 2026.

Interior and exterior paint colors can add up to $2,000 if you choose the most premium Ultra Red body color, or an additional $1,000 for the Black and White interior option. The discount, while small, could help get someone their preferred design configuration, instead of settling for something that is not quite what they want.

Continue Reading

News

Tesla Full Self-Driving gets outrageous insurance offer with insanely cheap rates

Published

on

Credit: Ashok Elluswamy/X

Tesla Full Self-Driving is getting an outrageous insurance offer with insanely cheap rates that will slash the cost of coverage by 50 percent.

Lemonade, a digital insurance company, has launched its first-of-a-kind product known as Lemonade Autonomous Car Insurance, and it is starting with an exclusive offer to FSD. The new offer will cut rates for FSD-engaged driving by “approximately 50 percent,” highlighting the data that shows a significantly safer driving environment when the suite is activated and engaged.

The company also said it plans to introduce even cheaper rates as Tesla continues to release more advanced FSD versions through software updates. Tesla has been releasing new FSD versions every few weeks, highlighting vast improvements for those who have the latest AI4 chip.

The announcement comes just a few months afterLemonade Co-Founder and President Shai Wininger said that he wanted to insure FSD vehicles for “almost free.” He said that Tesla’s API complemented Lemonade’s AI-based platform because it provides “richer and more accurate driving behavior data than traditional UBI devices.”

Tesla Full Self-Driving gets an offer to be insured for ‘almost free’

In mid-December, Lemonade then offered Tesla owners in California, Oregon, and Arizona the opportunity to connect their vehicles directly to the company’s app, which would provide a direct connection and would require a separate telematics device, which is required with other insurance providers who offer rates based on driving behaviors.

This latest development between Lemonade and Tesla is something that Wininger believes will be different because of the advanced nature of FSD:

“Traditional insurers treat a Tesla like any other car, and AI like any other driver. But a car that sees 360 degrees, never gets drowsy, and reacts in milliseconds can’t be compared to a human.”

He went on to say that the existing pay-per-mile product has given the company something that no traditional insurer has been able to offer. This comes through Lemonade’s “unique tech stack designed to collect massive amounts of real driving data for precise, dynamic pricing.”

The reputation FSD has gathered over the past few years is really impressive. Wininger backed this with some more compliments:

“Teslas driven with FSD are involved in far fewer accidents. By connecting to the Tesla onboard computer, our models are able to ingest incredibly nuanced sensor data that lets us price our insurance with higher precision than ever before.”

The product will begin its official rollout in Arizona on January 26. Oregon will get it a month later.

Continue Reading