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SpaceX’s first thrice-flown Cargo Dragon returns from orbit with Starship tiles intact

Cargo Dragon capsule C108 successfully completed its third orbital mission on August 27th, reentering and splashing down in the Pacific Ocean. (SpaceX)

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After a flawless reentry and splashdown on August 27th, SpaceX’s first thrice-flown Cargo Dragon spacecraft completed its latest mission, arriving in Port of Los Angeles aboard SpaceX vessel NRC Quest.

The successful completion of NASA Commercial Resupply Mission 18 (CRS-18) means that SpaceX is officially the first and only company to launch the same orbital spacecraft three times. Meanwhile, Cargo Dragon capsule C108 also happened to mark the first known orbital flight test of hardware that may be destined for use on SpaceX’s next-generation Starship launch vehicle, taking the shape of four ceramic tiles installed as part of its ablative PICA-X heat shield.

Cargo Dragon’s CRS-18 mission successfully lifted off on its way to the International Space Station (ISS) on July 25th and was berthed to the ISS roughly two days later, completed its delivery of several tons worth of cargo. During the launch webcast, one of the SpaceX hosts noted that black tiles visible on Cargo Dragon’s heat shield – distinct beside its silvery water-sealed PICA-X tiles – were prototypes of a ceramic heat shield material being analyzed for possible use on Starship.

CEO Elon Musk confirmed this after the first launch attempt was scrubbed by weather, stating that SpaceX was looking into the use of “thin [ceramic] tiles” to protect Starship’s windward (atmosphere-facing) half during orbital reentries. Prior to this development, Musk had proposed and posted videos of real-world tests of a steel Starship heat shield concept, in which extra energy could be wicked away by ‘transpiring’ liquid oxygen or methane through microscopic holes on each tile’s leading edge.

Although particular species of stainless steel do feature exceptionally high melting points and structural characteristics at ultra-high temperatures (> 1400C/2500F), some unofficial analyses of the numbers involved indicated that the density and weight of steel could rapidly hinder any benefits derived from its use as a heat shield. Musk appeared to confirm this in his July 24th comments, indicating that thin ceramic tiles on the windward side and nothing on the leeward side of Starship looked like the “lightest option”.

Starship glows from heating as it reenters Earth’s atmosphere in this official render. According to Elon Musk, SpaceX is moving away from a steel-only heat shield. (SpaceX)

Indeed, ceramics were so prevalent on the Space Shuttle – the only semi-routinely reusable space plane ever developed – in large part because they can be made spectacularly light. The Shuttle’s main ceramic tiles had a density of 155 kg/m³ (9 lb/ft³), about five times denser than styrofoam or roughly the same density as freshly-fallen snow and balsa wood. Stainless steel is about 50 times denser, on average. To use Musk’s own 2017 turn-of-phrase, adding thick steel tiles to Starship’s already-steel skin was probably a bit too much like “building a box in a box”, whereas prioritizing ceramic tiles presumably cuts the shield’s mass by a factor of something like 20-100+.

Although the Shuttle did make extensive use of ceramic shielding, that shielding – specifically, reinforced carbon-carbon (RCC) tiles about as fragile as the material people are familiar with – and a mixture of organizational ineptitude infamously lead to the death 7 NASA astronauts and was generally a nightmare to deal with. SpaceX certainly won’t have to deal with the foam and solid rocket boosters that a lot of Shuttle’s ceramic problems can be traced to, but the company will likely be laser-focused on producing a form of ceramic shielding that isn’t nearly as fragile as Shuttle-derived materials.

The fact that Cargo Dragon’s ceramic Starship tile prototypes appear to be almost completely unscathed after their first orbital reentry is an excellent sign that SpaceX is making progress in the materials design and certification department, or is at least taking flight-testing extremely seriously.

SpaceX CEO Elon Musk is expected to provide an official update on Starship no earlier than late September, a presentation that will likely include details about the route the company is taking with the massive spaceship’s heat shielding.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla launches amazing new feature for shared vehicles

Tesla has quietly introduced one of its most practical software features yet in update 2026.8: real-time visibility of the active driver profile directly in the Tesla mobile app. Available under the Security & Drivers section, this new tool lets owners see exactly who is behind the wheel or who last drove the vehicle.

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Credit: Tesla

Tesla is launching an amazing new feature for shared vehicles, giving owners more transparency when they choose to have a Tesla ownership experience with another driver.

This is one of the many advantages of having a Tesla. New features are constantly rolled out through software updates and Over-the-Air fixes, which download directly to the car with an internet connection.

Tesla has quietly introduced one of its most practical software features yet in update 2026.8: real-time visibility of the active driver profile directly in the Tesla mobile app. Available under the Security & Drivers section, this new tool lets owners see exactly who is behind the wheel or who last drove the vehicle.

The feature works seamlessly. While the car is driving, the app displays the name of the currently selected driver profile in real time.

When the vehicle is parked or asleep, it shows the last active profile.

Requiring both the 2026.8 vehicle software and the latest Tesla app, the update brings this capability to every model in the lineup, including legacy Model S and Model X vehicles, which are unfortunately being phased out of the company lineup later this year.

Tesla makes latest move to remove Model S and Model X from its lineup

The feature was first reported on by Not a Tesla App.

Tesla driver profiles have always excelled at personalization, automatically adjusting seat positions, mirrors, steering wheel height, climate settings, navigation recents and favorites, and media preferences.

These profiles link to specific phone keys for automatic activation and support PIN protection for privacy and security. Restricted profiles for teens can also limit speed or features.

This feature shines brightest in single-car households with multiple drivers. Families, couples, and roommates frequently share one Tesla, leading to constant adjustments and questions about settings. Now, a quick app check reveals the current profile, allowing users to anticipate seat configurations or confirm usage without entering the vehicle.

Tesla’s cloud-synced driver profiles to bring custom settings across multiple cars

Parents particularly benefit: they can verify that teens are driving under their assigned (and possibly restricted) profiles, adding a layer of safety oversight and peace of mind. Teslas are already so incredibly safe that many parents dream of putting their kids in one.

Two kids around the same age could now share a Tesla, and this feature would make that effort, which is likely to be a difficult one at times, more seamless.

Beyond convenience, it promotes accountability and reduces everyday friction. No more manual profile switching or arguments over mirror positions. Before approaching the car, anyone can check the app and know exactly what to expect, no more wasted minutes readjusting everything.

In multi-driver setups, it transforms the shared EV into a truly intelligent, user-aware machine that respects individual preferences while keeping the primary owner informed.

Tesla’s commitment to over-the-air updates continues to enhance ownership value years after purchase.

This small but significant addition highlights how software can solve real-world problems in multi-user environments, making Tesla vehicles more family-friendly and practical than ever. For the millions of owners sharing a single car, the 2026.8 update delivers transparency, time savings, enhanced safety, and effortless personalization. It is a great new feature that is rolling out to vehicles now.

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Elon Musk

Elon Musk’s TERAFAB project: Everything you need to know

The CEO has hinted heavily for several quarters that it would probably need to produce its own computing power to stay up to speed on the demand it is facing for its projects. It is now taking matters into its own hands.

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Credit: SpaceX

On Sunday, Elon Musk formally made TERAFAB official—a groundbreaking $20-25 billion joint venture uniting Tesla, SpaceX, and xAI, three of the world’s richest man’s most significant and powerful ventures.

Musk described the project as “the most epic chip building exercise in history by far.”

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

The initiative aims to produce over one terawatt of AI compute annually, dwarfing the global industry’s current output of roughly 20 gigawatts per year. Musk framed the effort as “the next step towards becoming a galactic civilization,” positioning it as essential for scaling humanity into a multi-planetary species.

The Need for TERAFAB

Existing chip suppliers such as TSMC, Samsung, and Micron cannot expand quickly enough to meet the explosive demand for AI hardware.

Musk explained the situation clearly:

“We’re very grateful to our existing supply chain… but there’s a maximum rate at which they’re comfortable expanding. We either build the Terafab or we don’t have the chips, and we need the chips, so we build the Terafab.”
The CEO has hinted heavily for several quarters that it would probably need to produce its own computing power to stay up to speed on the demand it is facing for its projects. It is now taking matters into its own hands.

Chip Types and Production Goals

The facility will manufacture two specialized chip families, according to the presentation:

  • Edge-inference AI5 and AI6 processors optimized for Tesla’s Optimus humanoid robots and Full Self-Driving systems in vehicles and Robotaxis
  • High-power D3 chips hardened for space environments

Musk outlined annual output targets, which are between 100 and 200 gigawatts of terrestrial compute for robotics, supporting Musk’s vision of producing 1-10 billion Optimus units per year, and the majority (80%) of chips dedicated to orbital AI data centers. Overall, TERAFAB aims to produce 100-200 billion custom AI and memory chips each year.

Scale and Strategy

The size of the TERAFAB project will be remarkable, as Musk indicated after the presentation that the entire Gigafactory Texas campus would not be large enough to fit the needs of the project. In fact, Musk said it would be around 100 million square feet in size, the equivalent of 15 Pentagons or three Central Parks.

Yes, the one in New York City.

Construction will begin with an “advanced technology fab” on the Giga Texas campus in Austin, enabling rapid iteration: design a chip, fabricate lithography masks, produce and test wafers, all within days.

However, the full-scale TERAFAB requires thousands of acres and over 10 gigawatts of power, far exceeding what Giga Texas can accommodate. Musk stated:

“We couldn’t possibly fit the Terafab on the GigaTexas campus. It will be far bigger than everything else combined there.”
Multiple large sites are currently under consideration, but this will need a sprawling land mass to get started.

Key Applications

TERAFAB will be a crucial part of the development of some of Tesla’s most valuable projects, including Optimus and data center development, especially from an orbital standpoint. For that reason, we will break this down into Terrestrial and Orbital applications:

  • Terrestrial: Powers autonomous vehicle fleets and billions of Optimus robots performing physical labor
  • Orbital: Starship will launch massive AI satellite constellations, starting with 100-kilowatt “Mini” units, and scaling to larger Megawatt models, creating the world’s largest data center in low-Earth orbit.

Space-based advantages include five times greater solar irradiance, efficient vacuum heat rejection, and freedom from terrestrial grid constraints (U.S. electricity generation totals just 0.5 terawatts). Musk emphasized the principle:

“Quantity has a quality all its own.”

We wrote about SpaceX’s recent filing with the FCC for 1 million orbital data center plans.

Strategic Vision

TERAFAB represents vertical integration at an unprecedented scale, combining AI hardware, robotics, and orbital infrastructure.

Musk described the project as “the final missing piece of the puzzle.” With production ramping toward 2027, TERAFAB is set to accelerate an era of abundance, transforming science fiction into reality and positioning Musk’s companies at the forefront of galactic-scale innovation.

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Elon Musk offers to pay TSA salaries as government shutdown leaves agents without paychecks

Elon Musk offered to personally cover TSA salaries as the DHS shutdown deepens travel chaos nationwide.

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Elon Musk says that he is willing to personally cover the salaries of Transportation Security Administration (TSA) workers caught in the crossfire of a partial government shutdown that has now dragged on for over a month. “I would like to offer to pay the salaries of TSA personnel during this funding impasse that is negatively affecting the lives of so many Americans at airports throughout the country,” Musk wrote.


The offer arrives as Congress let funding expire for the Department of Homeland Security on February 14, amid a disagreement over immigration enforcement, leaving most TSA employees classified as essential and on duty but working without pay. The timing could not be more disruptive, as the shutdown is colliding directly with spring break travel season when millions of Americans are in the air.

This is not the first time TSA workers have endured this kind of hardship. TSA agents are being asked to work without pay until congressional action unblocks their paychecks, having previously held out through the longest government shutdown in U.S. history at 43 days. The pattern reveals a systemic failure in how Congress funds critical security infrastructure, and Musk’s offer shines a spotlight on that recurring failure at a moment when the public is directly feeling its effects through long lines and terminal closures.

Whether Musk can legally follow through remains unclear, as federal law generally prohibits government employees from receiving outside compensation related to their official duties.

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