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SpaceX’s “toasty” Falcon 9 booster arrives back at port [Photo Gallery]

SpaceX Falcon 9 booster returns to dock with burn trauma (Tom Cross/Teslarati)

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The SpaceX steamroller continues to roll on, and the company’s recent launch of KT Sat’s Koreasat 5A satellite is no exception. The 16th Falcon 9 of 2017 took flight from Kennedy Space Center on October 30 and successfully placed its payload into a high-energy geostationary transfer orbit. Before the satellite had even separated from the second stage of Falcon 9, first stage 1042 had already successfully landed aboard SpaceX’s East coast drone ship OCISLY. The floating landing pad extinguished a small fire that was seen creeping up the booster.

Barely 72 hours later, the drone ship and its Falcon 9 cargo arrived back at Port Canaveral, docking soon after. Launch photographer Tom Cross was on scene to capture the booster’s return home.

In a wonderful coincidence, Tom was able to photograph the rocket at dawn before it launched, and later at dusk as it arrived aboard OCISLY. (Tom Cross/Teslarati)

Falcon 9 1042 arrived at Port Canaveral on the evening of November 2nd, and was welcomed home with a beautiful Floridan sunset. (Tom Cross/Teslarati)

Closeup shots serve as evidence of booster 1042’s apparent burn trauma, although it is almost certainly worse than it looks. A number of common operations follow each booster landing, and one of the most important sequences involves emptying residual propellant and depressurizing the rocket’s fuel tanks. This is accompanied by the expulsion of remaining TEA-TAB reserves, a volatile compound used to ignite Falcon 9’s Merlin 1D engines during launch and recovery. TEA-TAB is pyrophoric, meaning it spontaneously catches fire when exposed to your run of the mill air, a decidedly human-unfriendly feature. The fires that occur after successful landings are thus best described as intentional and (mostly) controlled, and SpaceX’s drone ships are equipped with water guns in the event that things get a bit too spicy.

Despite the small fire, the booster looks to be in great condition.

Tom waited patiently as the the sun set and tugboats swarmed to dock the unwieldy drone ship. The dock’s powerful night lights came into full effect and provided an opportunity for some final beauty shots of the gritty booster and industrial surroundings.

 

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After a brief nap aboard OCISLY, SpaceX’s recovery crew wasted no time craning the toasty Falcon 9 core onto dry land, where workers began removing landing legs to prepare the rocket for transport.

SpaceX is clearly building confidence with their recovery procedures, and 1042’s journey has been exceptionally fast and efficient. With 19 successful recoveries now under the company’s belt, the company’s growing expertise is readily apparent, and the clockwork-like nature of their refined processes will benefit SpaceX immensely as it pursues ever-higher launch cadences. With multiple major SpaceX customers expressing newfound interest in reused rockets in the last two weeks alone, the demand for recovered boosters will likely continue to grow, and every successful recovery and commercial reuse is a concrete step along the path to rapid and complete reuse.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla AI5 chip nears completion, Elon Musk teases 9-month development cadence

The Tesla CEO shared his recent insights in a post on social media platform X.

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Credit: Tesla

Tesla’s next-generation AI5 chip is nearly complete, and work on its successor is already underway, as per a recent update from Elon Musk. 

The Tesla CEO shared his recent insights in a post on social media platform X.

Musk details AI chip roadmap

In his post, Elon Musk stated that Tesla’s AI5 chip design is “almost done,” while AI6 has already entered early development. Musk added that Tesla plans to continue iterating rapidly, with AI7, AI8, AI9, and future generations targeting a nine-month design cycle. 

He also noted that Tesla’s in-house chips could become the highest-volume AI processors in the world. Musk framed his update as a recruiting message, encouraging engineers to join Tesla’s AI and chip development teams.

Tesla community member Herbert Ong highlighted the strategic importance of the timeline, noting that faster chip cycles enable quicker learning, faster iteration, and a compounding advantage in AI and autonomy that becomes increasingly difficult for competitors to close.

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AI5 manufacturing takes shape

Musk’s comments align with earlier reporting on AI5’s production plans. In December, it was reported that Samsung is preparing to manufacture Tesla’s AI5 chip, accelerating hiring for experienced engineers to support U.S. production and address complex foundry challenges.

Samsung is one of two suppliers selected for AI5, alongside TSMC. The companies are expected to produce different versions of the AI5 chip, with TSMC reportedly using a 3nm process and Samsung using a 2nm process.

Musk has previously stated that while different foundries translate chip designs into physical silicon in different ways, the goal is for both versions of the Tesla AI5 chip to operate identically. AI5 will succeed Tesla’s current AI4 hardware, formerly known as Hardware 4, and is expected to support the company’s Full Self-Driving system as well as other AI-driven efforts, including Optimus.

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Tesla Model Y and Model 3 named safest vehicles tested by ANCAP in 2025

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025.

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Credit: ANCAP

The Tesla Model Y recorded the highest overall safety score of any vehicle tested by ANCAP in 2025. The Tesla Model 3 also delivered strong results, reinforcing the automaker’s safety leadership in Australia and New Zealand.

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025. ANCAP’s 2025 tests evaluated vehicles across four key pillars: Adult Occupant Protection, Child Occupant Protection, Vulnerable Road User Protection, and Safety Assist technologies.

The Model Y posted consistently strong results in all four categories, distinguishing itself through a system-based safety approach that combines structural crash protection with advanced driver-assistance features such as autonomous emergency braking, lane support, and driver monitoring. 

This marked the second time the Model Y has topped ANCAP’s annual safety rankings. The Model Y’s previous version was also ANCAP’s top performer in 2022.

The Tesla Model 3 also delivered a strong performance in ANCAP’s 2025 tests, contributing to Tesla’s broader safety presence across segments. Similar to the Model Y, the Model 3 also earned impressive scores across the ANCAP’s four pillars. This made the vehicle the top performer in the Medium Car category.  

ANCAP Chief Executive Officer Carla Hoorweg stated that the results highlight a growing industry shift toward integrated safety design, with improvements in technologies such as autonomous emergency braking and lane support translating into meaningful real-world protection.

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“ANCAP’s testing continues to reinforce a clear message: the safest vehicles are those designed with safety as a system, not a checklist. The top performers this year delivered consistent results across physical crash protection, crash avoidance and vulnerable road user safety, rather than relying on strength in a single area.

“We are also seeing increasing alignment between ANCAP’s test requirements and the safety technologies that genuinely matter on Australian and New Zealand roads. Improvements in autonomous emergency braking, lane support, and driver monitoring systems are translating into more robust protection,” Hoorweg said.

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Tesla Sweden uses Megapack battery to bypass unions’ Supercharger blockade

Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery.

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Credit: Tesla Charging/X

Tesla Sweden has successfully launched a new Supercharger station despite an ongoing blockade by Swedish unions, using on-site Megapack batteries instead of traditional grid connections. The workaround has allowed the Supercharger to operate without direct access to Sweden’s electricity network, which has been effectively frozen by labor action.

Tesla has experienced notable challenges connecting its new charging stations to Sweden’s power grid due to industrial action led by Seko, a major Swedish trade union, which has blocked all new electrical connections for new Superchargers. On paper, this made the opening of new Supercharger sites almost impossible.

Despite the blockade, Tesla has continued to bring stations online. In Malmö and Södertälje, new Supercharger locations opened after grid operators E.ON and Telge Nät activated the sites. The operators later stated that the connections had been made in error. 

More recently, however, Tesla adopted a different strategy altogether. Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery, as noted in a Dagens Arbete (DA) report. 

Because the Supercharger station does not rely on a permanent grid connection, Tesla was able to bypass the blocked application process, as noted by Swedish car journalist and YouTuber Peter Esse. He noted that the Arlandastad Supercharger is likely dependent on nearby companies to recharge the batteries, likely through private arrangements.

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Eight new charging stalls have been launched in the Arlandastad site so far, which is a fraction of the originally planned 40 chargers for the location. Still, the fact that Tesla Sweden was able to work around the unions’ efforts once more is impressive, especially since Superchargers are used even by non-Tesla EVs.

Esse noted that Tesla’s Megapack workaround is not as easily replicated in other locations. Arlandastad is unique because neighboring operators already have access to grid power, making it possible for Tesla to source electricity indirectly. Still, Esse noted that the unions’ blockades have not affected sales as much.

“Many want Tesla to lose sales due to the union blockades. But you have to remember that sales are falling from 2024, when Tesla sold a record number of cars in Sweden. That year, the unions also had blockades against Tesla. So for Tesla as a charging operator, it is devastating. But for Tesla as a car company, it does not matter in terms of sales volumes. People charge their cars where there is an opportunity, usually at home,” Esse noted. 

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