News
SpaceX’s “toasty” Falcon 9 booster arrives back at port [Photo Gallery]
The SpaceX steamroller continues to roll on, and the company’s recent launch of KT Sat’s Koreasat 5A satellite is no exception. The 16th Falcon 9 of 2017 took flight from Kennedy Space Center on October 30 and successfully placed its payload into a high-energy geostationary transfer orbit. Before the satellite had even separated from the second stage of Falcon 9, first stage 1042 had already successfully landed aboard SpaceX’s East coast drone ship OCISLY. The floating landing pad extinguished a small fire that was seen creeping up the booster.
Barely 72 hours later, the drone ship and its Falcon 9 cargo arrived back at Port Canaveral, docking soon after. Launch photographer Tom Cross was on scene to capture the booster’s return home.

In a wonderful coincidence, Tom was able to photograph the rocket at dawn before it launched, and later at dusk as it arrived aboard OCISLY. (Tom Cross/Teslarati)

Falcon 9 1042 arrived at Port Canaveral on the evening of November 2nd, and was welcomed home with a beautiful Floridan sunset. (Tom Cross/Teslarati)
Closeup shots serve as evidence of booster 1042’s apparent burn trauma, although it is almost certainly worse than it looks. A number of common operations follow each booster landing, and one of the most important sequences involves emptying residual propellant and depressurizing the rocket’s fuel tanks. This is accompanied by the expulsion of remaining TEA-TAB reserves, a volatile compound used to ignite Falcon 9’s Merlin 1D engines during launch and recovery. TEA-TAB is pyrophoric, meaning it spontaneously catches fire when exposed to your run of the mill air, a decidedly human-unfriendly feature. The fires that occur after successful landings are thus best described as intentional and (mostly) controlled, and SpaceX’s drone ships are equipped with water guns in the event that things get a bit too spicy.
- What a beautiful day for a rocket landing! (SpaceX)
- 1042’s propellant purge became increasingly toasty… (SpaceX)
- And the booster finally got some respite from the fire, thanks to OCISLY’s water gun. (SpaceX)
Despite the small fire, the booster looks to be in great condition.
- Koreasat 5A was a relatively small payload and thus Falcon 9 1042 is likely in decent condition. (Tom Cross/Teslarati)
- The faded soot on the lower right of the booster is the only evidence of the fire captured during the livestream. (Tom Cross/Teslarati)
- (Tom Cross/Teslarati)
- (Tom Cross/Teslarati)
Tom waited patiently as the the sun set and tugboats swarmed to dock the unwieldy drone ship. The dock’s powerful night lights came into full effect and provided an opportunity for some final beauty shots of the gritty booster and industrial surroundings.
- (Tom Cross/Teslarati)
- (Tom Cross/Teslarati)
- (Tom Cross/Teslarati)
After a brief nap aboard OCISLY, SpaceX’s recovery crew wasted no time craning the toasty Falcon 9 core onto dry land, where workers began removing landing legs to prepare the rocket for transport.
Another landing leg removed. It appears that this might the 4th one to come off. pic.twitter.com/QSYdlAR4NQ
— Nathan Barker (@NASA_Nerd) November 3, 2017
SpaceX is clearly building confidence with their recovery procedures, and 1042’s journey has been exceptionally fast and efficient. With 19 successful recoveries now under the company’s belt, the company’s growing expertise is readily apparent, and the clockwork-like nature of their refined processes will benefit SpaceX immensely as it pursues ever-higher launch cadences. With multiple major SpaceX customers expressing newfound interest in reused rockets in the last two weeks alone, the demand for recovered boosters will likely continue to grow, and every successful recovery and commercial reuse is a concrete step along the path to rapid and complete reuse.
News
Radiologist who drove Tesla off cliff has attempted murder charges dismissed
A California radiologist who drove his Tesla Model Y off a 250-foot cliff in an attempt to kill his family has had his charges dismissed after doctors say he is “doing well” in a mental health program.
Dharmesh Patel was charged with three counts of attempted murder in connection with a January 2023 crash where he drove his Tesla off a cliff, injuring his wife and two children, aged 7 and 4 at the time.
Patel drove the Tesla off Devil’s Slide in California, an area that is extremely rough to the point that investigators and rescuers expected the worst when arriving at the scene for the first time. Patel supposedly had schizoaffective disorder, according to Deputy District Attorney Dominique Davis.
Shockingly, Patel’s wife, who was in the vehicle, testified that she did not want her husband to be prosecuted, noting that their children missed their father and they wanted him to come back home. Patel’s attorney argued, “not everyone who commits a crime is a criminal.”
Doctor who took Tesla off cliff gets support from unlikely person
A three-day trial in Mental Health Diversion Court ruled in Patel’s favor, which kept him out of jail and instead on house arrest. He was admitted to a Mental Health Diversion Program, which he successfully completed, the Associated Press reported. San Mateo County District Attorney Steve Wagstaffe said the judge was “required by law” to dismiss the charges:
“If the person who’s given mental health diversion follows the treatment plan, there’s nothing that can be done, and at the end of the two years he gets it wiped out of his record.”
Wagstaffe said he has argued, along with other DAs in California, to have attempted murder removed from the list of charges eligible to be dismissed due to mental health diversion programs.
Patel had the charges officially dismissed on Monday; his wife waited for him as he left court and they departed the building together, according to Mercury News. Patel surrendered his California medical license in December.
The crash has been one of the best examples of Tesla’s incredible engineering, which has saved four lives in this particular instance. The car was totalled but kept the four human beings alive and safe, which is something that many referred to as “an absolute miracle.”
News
Tesla battery recycling efforts increased 20 percent last year
A common misconception of anti-EV proponents is that the batteries used in the vehicles are detrimental to the environment and that they cause more waste than they are worth. But a look at Tesla’s battery recycling efforts last year shows the company is doing more than ever to recover materials and give portions of the cells a second life.
Tesla reported a significant milestone in its sustainability efforts last year, with battery recycling volumes rising 20% compared to 2024. According to the company’s 2025 Impact Report, Tesla recycled over 14,000 metric tons of battery material through a combination of in-house processing at its Gigafactories and collaborations with third-party recycling partners.
Tesla: “In 2025, we recycled over 14,000 metric tons of battery material through a combination of in-house processing and through our network of recycling partners.”
That’s equivalent to 46,000 long-range battery packs, a +20% increase from 2024. pic.twitter.com/TC3Nz7Kaqf
— Sawyer Merritt (@SawyerMerritt) July 7, 2026
This amount of recovered material is equivalent to the resources needed to produce approximately 46,000 long-range battery packs. The increase reflects growing operational scale as Tesla’s global vehicle fleet expands and more batteries reach end-of-life or manufacturing scrap becomes available for processing.
Tesla and Battery Recycling
Battery recycling forms a core part of Tesla’s circular economy strategy. The company designs its batteries for longevity, often exceeding 200,000 miles of driving, and prioritizes repairs, remanufacturing, and second-life applications before full recycling.
Once packs are decommissioned, Tesla ensures 100% are recycled with no materials sent to landfills. This approach recovers critical metals including lithium, nickel, cobalt, and copper, which can be refined and reused in new battery production.
Tesla has advanced hydrometallurgical recycling processes capable of achieving recovery rates up to 98% for key battery metals. These methods are more efficient and environmentally friendly than traditional pyrometallurgical techniques, reducing energy use and enabling higher-purity materials suitable for direct reintegration into battery manufacturing.
Tesla co-founder JB Straubel confirms Redwood’s battery recycling operations are already profitable
In-house capabilities are supplemented by a network of specialized partners, creating a robust system that handles both production scrap and end-of-life packs.
The environmental and economic benefits are substantial. Recycling reduces reliance on virgin mining, lowers the carbon footprint associated with raw material extraction and processing, and helps stabilize supply chains for critical minerals amid rising global EV demand. As millions of Tesla vehicles age, the volume of recyclable material is expected to grow significantly in the coming years.
This 20% year-over-year growth demonstrates the effectiveness of Tesla’s investments in recycling infrastructure and technology. It positions the company as a leader in addressing one of the automotive industry’s major sustainability challenges. Continued innovation in battery design for easier disassembly and higher recyclability will further enhance these efforts.
Overall, Tesla’s progress in 2025 highlights how scaling recycling operations supports both environmental goals and long-term business resilience in the transition to electric mobility. As the EV market matures, such closed-loop systems will become increasingly vital for sustainable growth.
News
The secret behind Tesla’s Cybercab Gold goes well beyond just the color
Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.
“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.
While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.
Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.
Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.









