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SpaceX’s “toasty” Falcon 9 booster arrives back at port [Photo Gallery]

SpaceX Falcon 9 booster returns to dock with burn trauma (Tom Cross/Teslarati)

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The SpaceX steamroller continues to roll on, and the company’s recent launch of KT Sat’s Koreasat 5A satellite is no exception. The 16th Falcon 9 of 2017 took flight from Kennedy Space Center on October 30 and successfully placed its payload into a high-energy geostationary transfer orbit. Before the satellite had even separated from the second stage of Falcon 9, first stage 1042 had already successfully landed aboard SpaceX’s East coast drone ship OCISLY. The floating landing pad extinguished a small fire that was seen creeping up the booster.

Barely 72 hours later, the drone ship and its Falcon 9 cargo arrived back at Port Canaveral, docking soon after. Launch photographer Tom Cross was on scene to capture the booster’s return home.

In a wonderful coincidence, Tom was able to photograph the rocket at dawn before it launched, and later at dusk as it arrived aboard OCISLY. (Tom Cross/Teslarati)

Falcon 9 1042 arrived at Port Canaveral on the evening of November 2nd, and was welcomed home with a beautiful Floridan sunset. (Tom Cross/Teslarati)

Closeup shots serve as evidence of booster 1042’s apparent burn trauma, although it is almost certainly worse than it looks. A number of common operations follow each booster landing, and one of the most important sequences involves emptying residual propellant and depressurizing the rocket’s fuel tanks. This is accompanied by the expulsion of remaining TEA-TAB reserves, a volatile compound used to ignite Falcon 9’s Merlin 1D engines during launch and recovery. TEA-TAB is pyrophoric, meaning it spontaneously catches fire when exposed to your run of the mill air, a decidedly human-unfriendly feature. The fires that occur after successful landings are thus best described as intentional and (mostly) controlled, and SpaceX’s drone ships are equipped with water guns in the event that things get a bit too spicy.

Despite the small fire, the booster looks to be in great condition.

Tom waited patiently as the the sun set and tugboats swarmed to dock the unwieldy drone ship. The dock’s powerful night lights came into full effect and provided an opportunity for some final beauty shots of the gritty booster and industrial surroundings.

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After a brief nap aboard OCISLY, SpaceX’s recovery crew wasted no time craning the toasty Falcon 9 core onto dry land, where workers began removing landing legs to prepare the rocket for transport.

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SpaceX is clearly building confidence with their recovery procedures, and 1042’s journey has been exceptionally fast and efficient. With 19 successful recoveries now under the company’s belt, the company’s growing expertise is readily apparent, and the clockwork-like nature of their refined processes will benefit SpaceX immensely as it pursues ever-higher launch cadences. With multiple major SpaceX customers expressing newfound interest in reused rockets in the last two weeks alone, the demand for recovered boosters will likely continue to grow, and every successful recovery and commercial reuse is a concrete step along the path to rapid and complete reuse.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Ford embraces Tesla-style gigacastings and Cybertruck’s 48V architecture

Ford Motor Company’s next-generation electric vehicles will adopt technologies that were first commercialized by the Tesla Cybertruck.

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Credit: Tesla

Ford Motor Company’s next-generation electric vehicles will adopt technologies that were first commercialized by the Tesla Cybertruck, such as the brutalist all-electric pickup’s 48-volt electrical architecture and its gigacastings. 

The shift is expected to start with a roughly $30,000 small electric pickup that is expected to be released in 2027, which is part of Ford’s $5 billion investment in its new Universal EV platform, as noted in a CNBC report.

Ford confirmed that its upcoming EV platform will move away from the traditional 12-volt system long used across the auto industry. Instead, it will implement a 48-volt electrical architecture that draws power directly from the vehicle’s high-voltage battery.

Tesla was the first automaker to bring a 48-volt system to U.S. consumers with the Cybertruck in 2023. The architecture reduces wiring bulk, lowers weight, and improves electrical efficiency. It also allows power to be stepped down to 12 volts through new electronic control units when needed.

Alan Clarke, Ford’s executive director of advanced EV development and a former Tesla engineer, called 48-volt systems “the future of automotive” due to their lower costs and smaller wiring requirements. Ford stated that the wiring harness in its new pickup will be more than 4,000 feet shorter and 22 pounds lighter than that of its first-generation electric SUV.

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Apart from the Cybertruck’s 48-volt architecture, Ford is also embracing Tesla-style gigacastings for its next-generation EVs. Ford stated that its upcoming electric vehicle will use just two major structural front and rear castings, compared with 146 comparable components in the current gas-powered Maverick.

Ford CEO Jim Farley has described the effort as a “bet” and a “Model T moment” for the company, arguing that system-level innovation is necessary to lower costs and compete globally. “At Ford, we took on the challenge many others have stopped doing. We’re taking the fight to our competition, including the Chinese,” Farley previously stated.

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Tesla meets Giga New York’s Buffalo job target amid political pressures

Giga New York reported more than 3,460 statewide jobs at the end of 2025, meeting the benchmark tied to its dollar-a-year lease.

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Credit: Tesla

Tesla has surpassed its job commitments at Giga New York in Buffalo, easing pressure from lawmakers who threatened the company with fines, subsidy clawbacks, and dealership license revocations last year. 

The company reported more than 3,460 statewide jobs at the end of 2025, meeting the benchmark tied to its dollar-a-year lease at the state-built facility.

As per an employment report reviewed by local media, Tesla employed 2,399 full-time workers at Gigafactory New York and 1,060 additional employees across the state at the end of 2025. Part-time roles pushed the total headcount of Tesla’s New York staff above the 3,460-job target.

The gains stemmed in part from a new Long Island service center, a Buffalo warehouse, and additional showrooms in White Plains and Staten Island. Tesla also said it has invested $350 million in supercomputing infrastructure at the site and has begun manufacturing solar panels.

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Empire State Development CEO Hope Knight said the agency was “very happy” with Giga New York’s progress, as noted in a WXXI report. The current lease runs through 2029, and negotiations over updated terms have included potential adjustments to job requirements and future rent payments.

Some lawmakers remain skeptical, however. Assemblymember Pat Burke questioned whether the reported job figures have been fully verified. State Sen. Patricia Fahy has also continued to sponsor legislation that would revoke Tesla’s company-owned dealership licenses in New York. John Kaehny of Reinvent Albany has argued that the project has not delivered the manufacturing impact originally promised as well.

Knight, for her part, maintained that Empire State Development has been making the best of a difficult situation. 

“(Empire State Development) has tried to make the best of a very difficult situation. There hasn’t been another use that has come forward that would replace this one, and so to the extent that we’re in this place, the fact that 2,000 families at (Giga New York) are being supported through the activity of this employer. It’s the best that we can have happen,” the CEO noted. 

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Tesla avoids California sales suspension after DMV review

The agency confirmed Tuesday that Tesla has taken “corrective action.”

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(Credit: Tesla)

Tesla will not face a 30-day sales suspension in California after the state’s Department of Motor Vehicles (DMV) stated that the company has come into compliance regarding the marketing of its automated-driving features. 

The agency confirmed Tuesday that Tesla has taken “corrective action” following a prior ruling over how it promoted Autopilot and Full Self-Driving (FSD), as noted in a Bloomberg News report.

The California DMV had previously given Tesla 90 days to address concerns that were raised by an administrative judge. Regulators had alleged that Tesla overstated the capabilities of its driver-assist systems, which were branded as Autopilot and Full Self-Driving.

A potential 30-day suspension of vehicle sales in California was on the table if Tesla had failed to comply. On Tuesday, however, the DMV stated that Tesla had met the requirements to avoid that penalty, though it did not provide detailed specifics about the changes that were made.

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That being said, Tesla did discontinue its standalone Autopilot product in January and has ramped the marketing of its most advanced driver-assistance package available to consumers today, Full Self Driving (Supervised). From its naming, FSD (Supervised) clearly emphasizes that the system, despite its advanced features, still requires driver attention.

Following reports of a potential sales ban in California, Tesla clarified the matter on X, stating that the issue “was a ‘consumer protection’ order about the use of the term ‘Autopilot’ in a case where not one single customer came forward to say there’s a problem.” Tesla also noted that “Sales in California will continue uninterrupted.”

Tesla has not issued a comment about the matter as of writing.

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