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SpaceX wins US military approval to launch on reused Falcon boosters

Following Falcon 9 B1060's successful GPS III SV03 launch and Starlink-11 reuse, the US military has unexpectedly permitted two upcoming launches to reuse SpaceX boosters. (Richard Angle)

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A United States military contract with SpaceX has been modified to allow future launches aboard reused Falcon 9 boosters, saving the US tens of millions of dollars.

The series of Lockheed Martin built GPS III satellites operated by the U.S. Space Force’s Space and Missile Systems Center has been traditionally launched on new expendable boosters. The first two GPS III spacecraft launched on an expendable Falcon 9 and a United Launch Alliance (ULA) Atlas V rocket.

The expendable SpaceX Falcon 9 B1054 booster during its first and only mission lifts the United States Air Force GPS III SV01 satellite to orbit on December 23, 2018. (SpaceX)

An earlier contract modification was made to allow Falcon 9 boosters launching GPS III missions to attempt landings. In June, the third GPS III vehicle launched on a Falcon 9 from Space Launch Complex 40 (SLC-40) at Cape Canaveral Air Force Station in Florida. It was the first time a booster carrying a GPS III vehicle was recovered.

The SpaceX Falcon 9 booster B1060 is pictured during return to Port Canaveral after having been successfully recoverd in June 2020. (Richard Angle)

“I am proud of our partnership with SpaceX that allowed us to successfully negotiate contract modifications for the upcoming GPS III missions that will save taxpayers $52.7 million while maintaining our unprecedented record of success,” Dr. Walt Lauderdale, Space and Missile Systems Center Falcon Systems and Operations Division chief said in a statement provided by The U.S. Space Force’s Space and Missile Systems Center.

SpaceX president and chief operating officer Gwynne Shotwell commented that, “We appreciate the effort that the U.S. Space Force invested into the evaluation and are pleased that they see the benefits of the technology. Our extensive experience with reuse has allowed SpaceX to continually upgrade the fleet and save significant precious tax dollars on these launches.”

The new modification to the GPS III launch services contract permits the Falcon 9 boosters to not only be recovered but to be launched on previously flown boosters. This amendment, however, will only take effect for the future launches of the GPS III SV05 & SV06 satellites.

The payload fairing with GPS III SV03 encapsulated inside is mated with the SpaceX Falcon 9 in June 2020. (SpaceX)

The plan to launch the series of GPS III satellites on reused Falcon 9s was originally intended to begin during Phase 2 of the launch services contract in 2021. The existing contract with the U.S. Space Force will conclude with the launch of the GPS III SV06 satellite in 2021. The National Security Space Launch program Phase 2 contracts for the remaining four GPS III satellites have not yet been awarded and will be bid on by both SpaceX and ULA.

The upcoming launch of the GPS III SV04 satellite currently slated to occur on Tuesday, September 29 from SLC-40 will utilize a brand new Falcon 9 booster (B1062). The fresh Falcon 9 performed a healthy static fire test of its nine Merlin 1D engines early on the morning of Friday, September 25. Later that evening the encapsulated payload was captured by Twitter user GoalieBear88 during its transfer from a nearby processing facility to the Cape Canaveral Air Force Station to be mated with the Falcon 9 booster.

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Should all proceed nominally between now and the intended launch date the GPS III SV04 mission is slated to launch during a window extending from 9:55-10:10 p.m. EDT on Tuesday, September 29 (0155-0210 UTC Sept. 30). The 45th Weather Squadron predicts the weather to be mostly favorable with a 70% chance of acceptable conditions at the time of launch. Should a 24 hour recycle be needed the weather improves slightly to 80%.

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Space Reporter.

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Tesla Model X lost 400 pounds thanks to these changes

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Credit: Tesla

The Tesla Model X has always been one of the company’s most loved vehicles, despite its low sales figures, which can be attributed to its high price tag.

However, the Model X has been a signature item on Tesla’s menu of cars, most notably recognized by its Falcon Wing Doors, which are aware of its surroundings and open according to what’s around it.

But recent improvements to the Model X were looking slim to none, but it appears most of the fixes actually happened under the body, at least according to Tesla’s Vice President of Powertrain, Lars Moravy.

In a recent interview with Car and Driver, Moravy detailed all of the changes to the 2026 iteration of the vehicle, which was about 400 pounds lighter than it was originally. The biggest change is a modification with the rear motor, switching from an induction-type motor to a permanent-magnet design and optimizing the half-shafts, which shed about 100 pounds.

Tesla also got “almost 80 pounds out of the interior bits and pieces,” which “included making parts thinner, different manufacturing process choices, and incorporating airbag-deployment requirements into the headliner fabric,” the report said.

Additionally, the standard five-passenger, bench seat configuration saved 50 pounds by ditching pedestal mounting. This also helped with practicality, as it helped the seat fold flat. Engineers at Tesla also saved 44 pounds from the high-voltage wiring through optimizing the wiring from the charge-port DC/DC converter and switching from copper to aluminum wiring.

Tesla makes a decision on the future of its flagship Model S and Model X

Tesla also simplified the cooling system by reducing the number of radiators. It also incorporated Nürburgring cooling requirements for the Plaid variant, which saved nearly 30 pounds.

Many Tesla fans will be familiar with the megacastings, manufactured in-house by presses from IDRA, which also saves more than 20 pounds and boosts torsional stiffness by around 10 percent. Tweaks to the suspension also saved 10 pounds.

People were truly disappointed with what Tesla did with the Model S and Model X, arguing that the cars needed a more severe exterior overhaul, which might be true. However, Tesla really did a lot to reduce the weight of the vehicle, which helps increase range and efficiency. According to Grok, every 200 pounds removed adds between 7 and 15 percent to range estimations.

This makes sense considering the range estimations both increased by 7 percent from the Model X’s 2025 configuration to the 2026 builds. Range increased on the All-Wheel-Drive trim from 329 miles to 352 miles, while the Plaid went from 314 miles to 335 miles.

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Tesla launches its new branded Supercharger for Business with first active station

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Credit: Tesla

Tesla has officially launched its first branded Supercharger just months after initiating a new program that allows third-party companies to brand their own charging piles.

The site opened in Land O’ Lakes, Florida, and features eight V4 Supercharging stalls offering up to 325 kW of charging speed. It appears it was purchased by a company called Suncoast Credit Union. This particular branch is located Northeast of Tampa, which is on the Gulf of Mexico.

It features graphics of Florida animals, like alligators:

Tesla launched this program back in September, and it basically was a way to expand its Supercharger presence and also allow companies to pay for the infrastructure. Tesla maintains it. When it announced the “Supercharger for Business,” it said:

“Purchase and install Superchargers at your business. Superchargers are compatible with all electric vehicles, bringing EV drivers to your business by offering convenient, reliable charging.”

The program does a few things. Initially, it expands EV charging infrastructure and makes charging solutions more readily available for drivers. It can also attract people to those businesses specifically.

Tesla launches new Supercharger program that business owners will love

The chargers can also be branded with any logo that the business chooses, which makes them more personalized and also acts as an advertisement.

The best part is that the customers do not have to maintain anything about the Supercharger. Tesla still takes care of it and resolves any issues:

“We treat your site like we treat our sites. By providing you with a full-service package that includes network operations, preventative maintenance, and driver support, we’re able to guarantee 97% uptime–the highest in the industry.”

It appears the Superchargers will also appear within the in-car nav during routing, so they’ll be publicly available to anyone who needs to use them. They are still available to all EVs that have worked with Tesla to utilize its infrastructure, and they are not restricted to people who are only visiting the business.

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Tesla reveals its Cybertruck light bar installation fix

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u/Kruzat, see page for license, via Wikimedia Commons

Tesla has revealed its Cybertruck light bar installation fix after a recall exposed a serious issue with the accessory.

Tesla and the National Highway Traffic Safety Administration (NHTSA) initiated a recall of 6,197 Cybertrucks back in October to resolve an issue with the Cybertruck light bar accessory. It was an issue with the adhesive that was provided by a Romanian company called Hella Romania S.R.L.

Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

The issue was with the primer quality, as the recall report from the NHTSA had stated the light bar had “inadvertently attached to the windshield using the incorrect surface primer.”

Instead of trying to adhere the light bar to the Cybertruck with an adhesive, Tesla is now going to attach it with a bracketing system, which will physically mount it to the vehicle instead of relying on adhesive strips or glue.

Tesla outlines this in its new Service Bulletin, labeled SB-25-90-001, (spotted by Not a Tesla App) where it shows the light bar will be remounted more securely:

The entire process will take a few hours, but it can be completed by the Mobile Service techs, so if you have a Cybertruck that needs a light bar adjustment, it can be done without taking the vehicle to the Service Center for repair.

However, the repair will only happen if there is no delamination or damage present; then Tesla could “retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

The company said it would repair the light bar at no charge to customers. The light bar issue was one that did not result in any accidents or injuries, according to the NHTSA’s report.

This was the third recall on Cybertruck this year, as one was highlighted in March for exterior trim panels detaching during operation. Another had to do with front parking lights being too bright, which was fixed with an Over-the-Air update last month.

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