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SpaceX wins US military approval to launch on reused Falcon boosters

Following Falcon 9 B1060's successful GPS III SV03 launch and Starlink-11 reuse, the US military has unexpectedly permitted two upcoming launches to reuse SpaceX boosters. (Richard Angle)

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A United States military contract with SpaceX has been modified to allow future launches aboard reused Falcon 9 boosters, saving the US tens of millions of dollars.

The series of Lockheed Martin built GPS III satellites operated by the U.S. Space Force’s Space and Missile Systems Center has been traditionally launched on new expendable boosters. The first two GPS III spacecraft launched on an expendable Falcon 9 and a United Launch Alliance (ULA) Atlas V rocket.

The expendable SpaceX Falcon 9 B1054 booster during its first and only mission lifts the United States Air Force GPS III SV01 satellite to orbit on December 23, 2018. (SpaceX)

An earlier contract modification was made to allow Falcon 9 boosters launching GPS III missions to attempt landings. In June, the third GPS III vehicle launched on a Falcon 9 from Space Launch Complex 40 (SLC-40) at Cape Canaveral Air Force Station in Florida. It was the first time a booster carrying a GPS III vehicle was recovered.

The SpaceX Falcon 9 booster B1060 is pictured during return to Port Canaveral after having been successfully recoverd in June 2020. (Richard Angle)

“I am proud of our partnership with SpaceX that allowed us to successfully negotiate contract modifications for the upcoming GPS III missions that will save taxpayers $52.7 million while maintaining our unprecedented record of success,” Dr. Walt Lauderdale, Space and Missile Systems Center Falcon Systems and Operations Division chief said in a statement provided by The U.S. Space Force’s Space and Missile Systems Center.

SpaceX president and chief operating officer Gwynne Shotwell commented that, “We appreciate the effort that the U.S. Space Force invested into the evaluation and are pleased that they see the benefits of the technology. Our extensive experience with reuse has allowed SpaceX to continually upgrade the fleet and save significant precious tax dollars on these launches.”

The new modification to the GPS III launch services contract permits the Falcon 9 boosters to not only be recovered but to be launched on previously flown boosters. This amendment, however, will only take effect for the future launches of the GPS III SV05 & SV06 satellites.

The payload fairing with GPS III SV03 encapsulated inside is mated with the SpaceX Falcon 9 in June 2020. (SpaceX)

The plan to launch the series of GPS III satellites on reused Falcon 9s was originally intended to begin during Phase 2 of the launch services contract in 2021. The existing contract with the U.S. Space Force will conclude with the launch of the GPS III SV06 satellite in 2021. The National Security Space Launch program Phase 2 contracts for the remaining four GPS III satellites have not yet been awarded and will be bid on by both SpaceX and ULA.

The upcoming launch of the GPS III SV04 satellite currently slated to occur on Tuesday, September 29 from SLC-40 will utilize a brand new Falcon 9 booster (B1062). The fresh Falcon 9 performed a healthy static fire test of its nine Merlin 1D engines early on the morning of Friday, September 25. Later that evening the encapsulated payload was captured by Twitter user GoalieBear88 during its transfer from a nearby processing facility to the Cape Canaveral Air Force Station to be mated with the Falcon 9 booster.

Should all proceed nominally between now and the intended launch date the GPS III SV04 mission is slated to launch during a window extending from 9:55-10:10 p.m. EDT on Tuesday, September 29 (0155-0210 UTC Sept. 30). The 45th Weather Squadron predicts the weather to be mostly favorable with a 70% chance of acceptable conditions at the time of launch. Should a 24 hour recycle be needed the weather improves slightly to 80%.

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SpaceX brings four astronauts home after 8 months in space, and the return was flawless

SpaceX Crew Dragon Freedom returned four Crew-12 astronauts home after 237 days aboard the station.

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SpaceX's Crew Dragon Freedom sits aboard the recovery ship Shannon after splashing down off the coast of Los Angeles with the Crew-12 astronauts on October 8, 2026. (Credit: SpaceX)

Four Crew-12 members are back on Earth after 237 days at the International Space Station. SpaceX’s Crew Dragon Freedom splashed down in the Pacific Ocean about 50 miles west of Los Angeles at 11:34 a.m. ET on Thursday.

NASA astronauts Jessica Meir and Jack Hathaway, ESA astronaut Sophie Adenot, and Roscosmos cosmonaut Andrey Fedyaev landed one day after undocking from the station’s Harmony module at 8:05 a.m. ET on Wednesday. NASA confirmed the splashdown minutes later. SpaceX had flagged the 27.5 hour trip home on X while Dragon was still firing its departure burns away from the station.

The descent ran on schedule when Freedom started a nine minute deorbit burn at 10:46 a.m. ET, then hit the thicker atmosphere about 36 minutes later at nearly five miles per second. Chutes deployed at around 18,000 feet, and four main parachutes brought the capsule down to roughly 15 mph at splashdown.

SpaceX fast boats secured Dragon before the recovery ship Shannon hoisted it onto the deck with the crew still inside. Flight surgeons on board ran initial medical checks. All four crew members will be flown ashore by helicopter and then head to NASA’s Johnson Space Center in Houston for rehabilitation.

Crew-12 launched on February 13 from Space Launch Complex 40 at Cape Canaveral, a flight that also marked the first Falcon 9 booster landing at SpaceX’s new LZ-40 pad. Over the mission, the crew completed 3,792 orbits, covered nearly 101 million miles, and carried out four spacewalks to maintain and upgrade the station.

Meir now has 440 cumulative days in space, which places her in NASA’s top 10. This was the first spaceflight for Hathaway and for Adenot, a French Air Force colonel and former helicopter pilot. Fedyaev, who spent 186 days in orbit on Crew-6 in 2023, has now flown two long duration Dragon missions.

The return closes out a busy stretch of Dragon traffic. Crew-13 arrived on October 1 aboard Crew Dragon Grace, which docked just 7 hours and 55 minutes after liftoff, the fastest launch to docking of any U.S. spacecraft in ISS history. Commander Jessica Watkins, pilot Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and cosmonaut Sergey Teteryatnikov remain aboard alongside the three person Soyuz MS-29 crew.

With Crew-12 gone, the port is clear for CRS-35, a cargo Dragon carrying the final pair of ISS Roll-Out Solar Arrays. NASA is holding a post-splashdown teleconference at 1:15 p.m. ET covering both the crew’s return and the upcoming cargo launch.

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Elon Musk shuts down talk of TSMC taking over Terafab

Musk says Tesla and SpaceX will build and run Terafab, with TSMC limited to renting.

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SpaceX Terafab rendering

Elon Musk has drawn a firm line around who will be in charge of Terafab, the giant chip factory Tesla and SpaceX are planning in Texas.

Musk replied to a post on X arguing that Taiwan Semiconductor Manufacturing Company (TSMC) would most likely end up owning and operating the plant. “No, we will build and run the fab. Let there be ZERO doubt about that,” Musk wrote. “Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.”

In plain terms, a sublease means TSMC could rent a section of the complex to make chips, similar to a tenant renting one floor of an office tower. The building, the equipment decisions and the daily operation would stay with Tesla and SpaceX.

The comment shuts down speculation that started last week. On October 2, tech journalist Tim Culpan reported that TSMC was exploring ways to help run Terafab’s factories. Musk responded the next day that it was “just discussions, but something may come of it,” as Teslarati reported at the time. That left room for a scenario where the world’s largest contract chipmaker took the wheel. Musk’s latest post closes that door.

Elon Musk teases TSMC as potential Terafab partner

Some background helps explain why this matters. Tesla designs its own AI chips today but pays outside companies like TSMC and Samsung to manufacture them. Musk unveiled Terafab in March as a joint project between Tesla, SpaceX and xAI, arguing that existing suppliers cannot expand fast enough to meet his companies’ future demand. The goal is to produce enough chips each year to supply one terawatt of computing power, roughly 50 times what the entire global AI chip industry produces now.

Those chips are meant for Tesla’s Optimus humanoid robots, the Cybercab and Full Self-Driving computers, along with chips for SpaceX’s planned data centers in orbit. Owning the factory means Musk’s companies would not have to compete with every other chip customer for time on someone else’s production lines.

Intel is still part of the picture. The company signed on in April to help design, build and package chips for the project, and CEO Lip-Bu Tan told Bloomberg this week that Intel will keep working on Terafab despite the TSMC chatter.

The project moved from concept to construction planning over the summer. In August, SpaceX confirmed the Grimes County site about an hour from Houston, sent the county a $10 million payment under its tax abatement deal and said civil work would begin shortly. The first phase carries a $16.8 billion price tag, and total spending across all phases could reach as much as $119 billion.

TSMC chairman C.C. Wei has said a new fab typically takes two to three years to build and another one to two years to reach full output. Tesla and SpaceX have never run one, which is why TSMC’s expertise drew so much attention. Musk’s answer suggests he would rather learn that process in house than hand control of a project this central to Tesla’s robotics and autonomy plans to an outside company.

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Elon Musk

Trump to hand Elon Musk a top honor that traces back to JFK

Trump will award Elon Musk the National Medal of Science at Thursday’s White House summit.

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elon musk and donald trump in front of a tesla cybertruck at the white house

Elon Musk is set to receive the highest honor the U.S. government gives to scientists and engineers.

President Donald Trump will present Musk with the National Medal of Science on Thursday at the White House’s Science: A New Golden Age Summit, Fox News Digital first reported on Wednesday. Google cofounder Sergey Brin, Nvidia CEO Jensen Huang and AMD CEO Lisa Su will receive the same medal, while Dell Technologies CEO Michael Dell and Microsoft CEO Satya Nadella will receive the National Medal of Technology and Innovation. A White House official later confirmed the list to Reuters.

“The Trump administration is grateful for the contributions of these incredible leaders in science and technology. These recipients are helping ensure America keeps leading the world in innovation,” White House spokesperson Liz Huston told Fox News.

It will be the first time Trump has presented either medal in his two terms. Congress created the National Medal of Science in 1959, and the National Science Foundation, which administers it, says 529 scientists and engineers have received it since. A presidential committee reviews nominees, but the president makes the final call.

Thursday’s group of medalists run or founded companies, and three of them sit at the center of the Super Intelligence hardware race that Musk competes in. Huang’s Nvidia supplies the GB300 chips filling SpaceX’s Colossus 2 cluster, while Su’s AMD is Nvidia’s biggest rival in data center GPUs.

Worth noting that Trump’s uncle, MIT physicist John G. Trump, received the National Medal of Science from President Ronald Reagan for his work on ionizing radiation and its uses in medicine and industry.

The Pentagon taps Elon Musk to design the battlefield of the future

For Musk, the medal is the latest sign of how far his relationship with Trump has come since their 2025 split over the “Big Beautiful Bill” and his exit from DOGE. Last week, he sat at Trump’s left during a White House lunch where AI executives signed a voluntary safety accord, and Defense Secretary Pete Hegseth named him to help lead the Pentagon’s Project Meridian study on the future of warfare. Musk has also adopted the administration’s new vocabulary, saying on Sunday that SpaceXAI will be renamed SpaceXSI after Trump ordered federal agencies to replace “artificial intelligence” with “super intelligence.”

Musk has collected science honors before, including the Stephen Hawking Medal for Science Communication in 2019.

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