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Spy shots suggest Tesla was testing its automatic emergency braking system at a naval base

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Newly found video appears to show Tesla testing or calibrating their automatic emergency braking system prior to the official release of the refreshed Model S. With several recent stories involving alleged failures of the system, the video of the test session is of particular interest.

The video appears to have been shot while Tesla engineers were evaluating automatic braking systems on a runway at the Naval Air Station in Alameda, California. Tesla has long used the facility for testing  as it is a mere 30 mile jaunt from the Fremont factory (you may recall the first sighting of the Model X test mule was also on a runway at Alameda).

https://youtu.be/-r4hJ8-hJDg

Despite the video’s misleading title promising a Model 3, the  video actually shows two Tesla Model S test cars accompanied by a full-sized pick-up truck that has a soft target on a long arm. The target is typical of tests involving vehicle collision detection and crash mitigation systems. Inflatable tubes and foam panel bodies are mounted on a metal frame and then covered in vinyl. Any potential system failure during testing that leads to impact will result in minimal damage to the test vehicle.

 

The vast acreage of the runway is ideal for this sort of test and the Tesla engineers are able to do multiple attempts on each pass. Below is a Google Maps satellite view showing runway 25 at the Naval Air Station in Alameda, Calif., site where the tests took place.

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Though posted to YouTube on March 31st, the red car in the video is clearly equipped with the recently introduced rear valance and painted rocker panels. The headlights also appear to have the more even pattern of the new daytime runnings lights, though the black nose suggests either the front fascia was not new or is marked to mimic the legacy bumper.

Tesla Model S spied testing emergency braking system against soft target

Tesla Model S with painted rear valence rockers

Tesla Model S with painted rear valence rockers

Tesla didn’t officially reveal the refreshed Model S until April 12th, meaning this prototype was captured nearly 2 weeks earlier. The proximity of the test to the release might suggest that last minute calibrations were being verified or that software was being adjusted to maximize the system’s effectiveness with the new sensors’ placement, especially those that were moved behind the fascia itself.

black mule front

The darker colored car appears to be an older P85.  It isn’t captured on the uploaded video doing any of the tests itself. HOV lane stickers on the rear fascia and the older non-LED headlights are clearly visible, reinforcing the likelihood that it was not a subject in this test session.

looking back

The Model S’ driver appears only to be observing the movements of the red test car, following it along the runway. At one point, the driver of the pick-up truck with the test rig stops to confer with the person in the darker Model S– even nodding in the direction of the helicopter shooting the video– before resuming test runs.

While automatic emergency braking is part of Tesla’s Autopilot suite of features, it alone isn’t unique. Twenty automakers representing the entirety of the US market have already agreed to make automatic emergency braking systems standard in all new cars and light trucks by the 2022 model year. The agreement was jointly announced in mid-March (about two weeks before this video was posted) by federal regulators with the National Highway Traffic Safety Administration and the Insurance Institute for Highway Safety. The IIHS estimates vehicles with  the systems are 40% less likely to cause a rear-end crash.

 

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

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However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

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An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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