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Tesla “Battery Day” event date is looking like April 2020, says Elon Musk
Tesla CEO Elon Musk said the company is preparing to host a Battery Day for shareholders sometime after the first quarter, possibly in April. The announcement came during the earnings call following Tesla’s release of its Q4 2019 Update Letter.
Responding to a question from a participating investor about where Tesla stands in growing its battery capacity, Musk said that the company has already demonstrated massive improvement in growing the capacity of the cells, modules, and batteries it uses for its all-electric vehicles.
The CEO attributed part of the improvements to Tesla’s relationships with various battery partners, such as Panasonic, which is Tesla’s in-house supplier of lithium-ion batteries at Giga Nevada. Tesla also teamed up with other partners such as LG and CATL to produce battery packs for its cars produced in China. Aside from that, Musk declined to provide additional details on future plans for improving its battery technology, leaving investors to look forward to the upcoming Battery Day event later this year.
“We have a lot more to talk about this in detail in Battery Day probably April. We have a very compelling strategy. I mean, we are super deep in cell. Super deep. Cell through battery,” he said.
Tesla’s efforts to upgrade its batteries include the acquisition of California-based energy storage firm Maxwell Technologies, which was completed in May last year. Tesla’s interest in Maxwell primarily lies in the latter’s innovations in ultracapacitors and dry electrode technologies, which could potentially improve the company’s batteries.
Prior to the acquisition, Tesla also submitted a patent for an idea to use electrolyte additives to improve the performance and lengthen the lifespan of lithium-ion cells. The patent, titled “Dioxazolones and Nitrile Sulfites as Electrolyte Additives for Lithium-ion Batteries,” provided details on how Tesla can significantly increase the lifespan and performance of its batteries by adding electrolyte additives such as lithium salt. Tesla also submitted another patent for using cold plates and heat pipes to reduce heat generated by the battery, thereby increasing the longevity of its energy storage systems.
The latest developments appear to be moving Tesla toward the completion of a 1-million mile battery. In April last year, Musk said that Tesla owners will soon be able to drive their cars for up to 1 million miles over the lifespan of their vehicles. This is equivalent to 20 years if the cells are used for energy storage systems. Tesla lead researcher Jeff Dahn and a team from the Dalhousie University physics and atmospheric science department have also developed pouch cells that can last 1 million miles or 20 years in a grid storage system.
Tesla’s huge lead in the electric vehicle market is due in part to its constant efforts to improve its battery technology. In fact, its batteries have improved so much over the years that the Model S is nearing a range of 400 miles. The published range for the luxury sedan is 373 miles, but Musk said during the earnings call that the actual range is somewhere in the 380s.
“S and X actually have more range than we are currently stating on the website. We just haven’t gotten around to updating the EPA […] number, but the actual range of the Model S and X are above what the website says they are,” he said. “Somewhere in the 380s, something like that.”
He also added that the 18650 lithium-ion cells that power the Model S and X have largely improved over the years, adding that further developments could raise the range of the Model S to 400 miles.
“I think we’re pretty happy with the energy content of the cell and the improvements in the efficiency of the vehicle,” he said. “We’re rapidly approaching a 400-mile range for the Model S, for example.”
Battery Day is expected to be similar to Autonomy Day, which was held in April last year. The event, which was attended by investors and also available via livestream, was a full three-hour technical discussion of Tesla’s work on autonomous driving technology and how the company plans to achieve its goal of delivering fully self-driving cars.
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Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.