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Tesla Cybertruck crash test rating situation revealed by NHTSA, IIHS

Credit: Tesla

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Tesla performed its in-house crash testing of the Cybertruck, and because it was in compliance with Federal Motor Vehicle Safety Standards, the car can be delivered to customers. However, it does not have official safety ratings from the National Highway Transportation Safety Administration (NHTSA), and the Insurance Institute of Highway Safety (IIHS) has no plans to test the vehicle.

There’s an explanation for all of it, however.

The Cybertruck’s Situation with the NHTSA

The NHTSA does not “approve” new vehicles, but it establishes performance requirements that comply with FMVSS. Manufacturers certify compliance with these standards when they crash test internally. Some vehicles are crash-tested directly by the NHTSA, but the Cybertruck is not one of these vehicles. At least not yet.

According to a 2020 report from Consumer Reports, “97 percent of all new vehicles sold are crash-test rated by one or both of the independent organizations.”

However, as the Cybertruck’s preliminary safety ratings have been added to the NHTSA database, they do not include any specific ratings in terms of crash ratings. The only ratings are safety features, such as Front Collision Warning, Lane Departure Warning, Crash Imminent Braking, and Dynamic Brake Support, which all meet performance criteria.

The Cybertruck is not mentioned on the 2024 list of vehicles to be included in the agency’s five-star safety ratings tests.

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This means the Cybertruck will not have official ratings from the NHTSA until the truck is tested by them directly, per the agency, which clarified its plans to Teslarati on Monday.

The Cybertruck’s Situation with the IIHS

The IIHS also has no plans to test the Cybertruck, the organization told us.

“Automakers do perform their own crash tests to ensure compliance with federal regulations and for internal purposes,” Joe Young of the IIHS said. “Regardless of whether the [Cybertruck] is ever tested by IIHS or for NHTSA’s NCAP program, it will still need to meet federal motor vehicle safety standards, which require certain crash test standards.”

The Cybertruck has done this, and the recommendation from the NHTSA and IIHS is more or less another nod of confidence for any vehicle that is tested. Tesla has received five-star ratings for its vehicles from the NHTSA in the past.

Young also said the Cybertruck could be tested by the IIHS in the future. However, that decision will be made after it can assess “the level of general consumer interest in the vehicle.” If it is popular enough, the IIHS may test it.

Tesla ‘highly confident’ Cybertruck is safer than other trucks: Elon Musk

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Additionally, Tesla could reach out to the IIHS and nominate the Cybertruck for testing:

“The testing nomination process allows automakers to essentially reimburse us for the cost of the vehicle(s) to get it tested more quickly than we might otherwise do so. Either scenario would require vehicle availability, however,” Young said.

The IIHS also has a verification test program, which allows automakers to submit in-house data and results of crash testing. Due to limited funding and time, the IIHS cannot independently test every consumer vehicle on the market, so it can use OEM data to do so. The program is regularly audited to ensure accuracy.

However, the Cybertruck is not currently able to be a part of the verification test program. Young explained, “As a new model, the Cybertruck wouldn’t be eligible for this program in our driver-side small overlap test, and we don’t accept verification data for our updated moderate overlap frontal crash test program. It’s possible it could be eligible for a verification rating in one or more of our other tests, but that would be at the discretion of our crashworthiness team.”

I’d love to hear from you! If you have any comments, concerns, or questions, please email me at joey@teslarati.com. You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Tesla eyes supply partners for Optimus mass production

Tesla certified three Chinese suppliers for Optimus mass production, signaling its robot timeline is accelerating.

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Concept rendering of Tesla Optimus in mass production

Tesla’s robotics team traveled to Ningbo, in China’s Zhejiang province, on September 16 and spent the following day auditing component suppliers for Optimus, according to a Bloomberg report cited by RobotAIGeek. The visit moved three manufacturers from provisional status to certified mass production partners: Tuopu Group, which handles actuators and chassis components, Ningbo Joyson Electronic, a sensor supplier, and Zhejiang Sanhua Intelligent Controls, which builds thermal management systems. All three already supply parts to Tesla’s electric vehicles, and the audit reportedly came with fresh orders that supply chain reports put at an initial batch of roughly 5,000 units.

Tuopu, Joyson, and Sanhua built their manufacturing base serving the automotive industry, where tolerances and volume requirements are already close to what a mass produced humanoid robot demands. Sanhua in particular has history here. Teslarati reported last October that the company had received a roughly $685 million order for linear actuators tied to Optimus, a volume industry watchers estimated could cover around 180,000 robots once production ramped.

Supply chain reports tied to this week’s audit put Tesla’s near term production goal at about 1,000 Optimus units a week by late September, rising to 2,000 to 2,500 units a week by the end of the year. That pace would put real weight behind the timeline Tesla has been building toward since May, when it wound down Model S and Model X production at Fremont to convert that floor space into a dedicated Optimus line targeting one million units annually. JPMorgan analysts who toured the factory in August confirmed the conversion took roughly four months, a pace Musk has called unprecedented for a facility that size.

New drone video shows Tesla’s Optimus Factory reaching a turning point

Fremont is only the first phase. A second, larger Optimus plant is rising at Gigafactory Texas, where drone footage shared by Joe Tegtmeyer last week showed the structural steel nearing completion on the north end of the building. Tesla has said that facility is meant to eventually support production of up to 10 million units a year, though volume output there is not expected before 2027.

Commercial sales of Optimus are still targeted for the second half of 2027, but production is expected to start well before then. JPMorgan analyst Rajat Gupta has said Tesla’s “Optimus Academy” program, which uses early units to collect real world training data inside Tesla’s own facilities, is expected to be running later this year. Bloomberg Intelligence analyst Ian Ma described the Ningbo audits as “a positive commercialization signal for China’s humanoid supply chain,” noting that sentiment could improve further if the visit leads to confirmed supplier nominations and larger orders. The Solactive China Humanoid Robotics Index rose about 1.4% on the news, though it remains down roughly 30% for the year.

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Elon Musk’s next Uranium in Uranus merch is Boring Company’s weirdest tease yet

Elon Musk teased a glowing new Boring Company merch idea, complete with a Geiger counter.

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Concept rendering of Boring Company Uranium in Uranus merch tease via Grok
Concept rendering of Boring Company Uranium in Uranus merch tease via Grok

Elon Musk teased the next piece of Boring Company merchandise on X Saturday, and it is exactly as unserious as fans of the company’s product history have come to expect. “The next @boringcompany merch will put Uranium in Uranus,” Musk wrote in a thread posted early Saturday morning. He followed up by explaining that the item would glow in the dark, “because otherwise how could you find it,” and that a Geiger counter would be sold separately as “an optional strap-on.”

Musk closed the thread with a line that doubles as a mission statement for the tunneling company’s merchandise arm: “It’s not easy coming up with something that is both outrageously unsellable and yet extremely popular.”

The Boring Company has built a small but consistent side business out of novelty items that start as jokes and end up selling out. The company’s Not-a-Flamethrower raised roughly $10 million in a few days back in 2018, moving all 20,000 units it produced. Its Burnt Hair perfume, priced around $100 a bottle, sold out fast enough that scalpers were flipping units on eBay for ten times the retail price. Boring Bricks, made from tunneling spoil, followed the same playbook of teasing a product on X months before it became real.

Musk has not said what the actual item will be, only that it involves uranium and glows in the dark. Given the pattern, that vagueness is probably intentional. Past merch announcements have started as one-line jokes and taken weeks or months to turn into an actual product listing on the company’s site, and there is no guarantee this one follows through at all.

The timing lines up with a period of real momentum for the Boring Company outside of the joke merchandise. The company said last week it plans to double the number of operational stations on its Vegas Loop by the end of the year, a target tied to a hiring push for drivers and operations managers. Prufrock-5, one of the company’s tunnel boring machines, also just wrapped a test tunnel in Bastrop, Texas, and is expected to relaunch on its next assignment in November.

Whether the uranium joke turns into an actual product remains to be seen. Musk’s post did not include a price, a shipping date, or even a name for the item, which has historically meant a Boring Company website page goes up quietly, password protected, sometime before an announcement.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

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Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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