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Tesla Cybertruck headlights light up the route in Los Angeles test ride on Nov. 21, 2019 Tesla Cybertruck headlights light up the route in Los Angeles test ride on Nov. 21, 2019

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Tesla Cybertruck’s ‘simple’ design goes way deeper than you think

Tesla Cybertruck headlights light up the route in Los Angeles test ride on Nov. 21, 2019 (Photo: Teslarati)

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Elon Musk’s Cybertruck is Tesla’s boldest vehicle yet. With its sharp edges and its unapologetically futuristic look, the Cybertruck appears to be a vehicle that is designed to shock and polarize. Yet, behind its almost brutalist exterior lies a clever theme that gives the Cybertruck the potential to be Tesla’s most disruptive vehicle to date, mainly due to its production efficiencies that are tied to its very exoskeleton. 

When Tesla unveiled the Cybertruck on Thursday night, a good number of netizens and those who were in attendance at the event were shocked. The massive vehicle was clad in cold, hard, unpainted stainless steel, and its sharp triangular design makes it look extremely different from every other pickup truck on the market. Elon Musk has been saying that the Cybertruck will be polarizing, and it definitely was. 

Unlike Tesla’s other vehicles like the Model S, X, and Model 3, the Cybertruck uses an exoskeleton that is made from a new variant of 3000 series stainless steel that’s cold-worked several times. The material is tough and is not unlike the steel used in SpaceX’s gigantic Starship. With this system in place, Tesla is able to skip the traditional stamping process for the vehicle’s body panels. Instead, the Cybertruck’s frame will be laser cut and folded, much like an origami that’s made of steel. 

And just like actual Japanese origami, the Cybertruck’s stainless steel body is actually folded into shape instead of being cut up into several pieces and stamped multiple times by massive machines, according to an exclusive look into the vehicle by MotorTrend. Considering that the stamping process is very capital intensive (stamping machines are among the largest and most expensive components of a car factory), Tesla’s origami-style design for the Cybertruck becomes a very cost-effective way to produce a massive, durable, futuristic vehicle at relatively low cost. 

Elon Musk recently elaborated on this in a recent tweet, stating that the Cybertruck’s 3mm-thick stainless steel exoskeleton is not very friendly to stamping machines. “Reason Cybertruck is so planar is that you can’t stamp ultra-hard 30X steel, because it breaks the stamping press,” Musk wrote.  

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Using stainless steel also allows Tesla to skip out on the painting of the vehicle, allowing the company to not use a paint shop in the vehicle’s production process. This results in further savings, while also avoiding the paint headaches that Tesla had to deal with when it ramped its previous vehicles, particularly the Model 3. 

The absence of the stamping press and the paint shop in the Cybertruck’s production has another advantage, in the way that the vehicle’s production line could probably be done in a relatively small area. Without giant stamping presses and an expansive paint shop, after all, Tesla could produce the Cybertruck in an assembly line that is designed for speed. 

The EV community was shocked by the starting price of the Cybertruck just as much as it was shocked by the vehicle’s design. Starting at $39,990, the base Cybertruck is very competitively priced and is chock full of tech that its competitors simply cannot hold a candle to. Couple this with a design that is optimized for efficiency, and the vehicle could very well be a disruptor on its own right in the highly-competitive pickup truck segment.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla AI5 chip nears completion, Elon Musk teases 9-month development cadence

The Tesla CEO shared his recent insights in a post on social media platform X.

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Credit: Tesla

Tesla’s next-generation AI5 chip is nearly complete, and work on its successor is already underway, as per a recent update from Elon Musk. 

The Tesla CEO shared his recent insights in a post on social media platform X.

Musk details AI chip roadmap

In his post, Elon Musk stated that Tesla’s AI5 chip design is “almost done,” while AI6 has already entered early development. Musk added that Tesla plans to continue iterating rapidly, with AI7, AI8, AI9, and future generations targeting a nine-month design cycle. 

He also noted that Tesla’s in-house chips could become the highest-volume AI processors in the world. Musk framed his update as a recruiting message, encouraging engineers to join Tesla’s AI and chip development teams.

Tesla community member Herbert Ong highlighted the strategic importance of the timeline, noting that faster chip cycles enable quicker learning, faster iteration, and a compounding advantage in AI and autonomy that becomes increasingly difficult for competitors to close.

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AI5 manufacturing takes shape

Musk’s comments align with earlier reporting on AI5’s production plans. In December, it was reported that Samsung is preparing to manufacture Tesla’s AI5 chip, accelerating hiring for experienced engineers to support U.S. production and address complex foundry challenges.

Samsung is one of two suppliers selected for AI5, alongside TSMC. The companies are expected to produce different versions of the AI5 chip, with TSMC reportedly using a 3nm process and Samsung using a 2nm process.

Musk has previously stated that while different foundries translate chip designs into physical silicon in different ways, the goal is for both versions of the Tesla AI5 chip to operate identically. AI5 will succeed Tesla’s current AI4 hardware, formerly known as Hardware 4, and is expected to support the company’s Full Self-Driving system as well as other AI-driven efforts, including Optimus.

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Tesla Model Y and Model 3 named safest vehicles tested by ANCAP in 2025

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025.

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Credit: ANCAP

The Tesla Model Y recorded the highest overall safety score of any vehicle tested by ANCAP in 2025. The Tesla Model 3 also delivered strong results, reinforcing the automaker’s safety leadership in Australia and New Zealand.

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025. ANCAP’s 2025 tests evaluated vehicles across four key pillars: Adult Occupant Protection, Child Occupant Protection, Vulnerable Road User Protection, and Safety Assist technologies.

The Model Y posted consistently strong results in all four categories, distinguishing itself through a system-based safety approach that combines structural crash protection with advanced driver-assistance features such as autonomous emergency braking, lane support, and driver monitoring. 

This marked the second time the Model Y has topped ANCAP’s annual safety rankings. The Model Y’s previous version was also ANCAP’s top performer in 2022.

The Tesla Model 3 also delivered a strong performance in ANCAP’s 2025 tests, contributing to Tesla’s broader safety presence across segments. Similar to the Model Y, the Model 3 also earned impressive scores across the ANCAP’s four pillars. This made the vehicle the top performer in the Medium Car category.  

ANCAP Chief Executive Officer Carla Hoorweg stated that the results highlight a growing industry shift toward integrated safety design, with improvements in technologies such as autonomous emergency braking and lane support translating into meaningful real-world protection.

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“ANCAP’s testing continues to reinforce a clear message: the safest vehicles are those designed with safety as a system, not a checklist. The top performers this year delivered consistent results across physical crash protection, crash avoidance and vulnerable road user safety, rather than relying on strength in a single area.

“We are also seeing increasing alignment between ANCAP’s test requirements and the safety technologies that genuinely matter on Australian and New Zealand roads. Improvements in autonomous emergency braking, lane support, and driver monitoring systems are translating into more robust protection,” Hoorweg said.

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Tesla Sweden uses Megapack battery to bypass unions’ Supercharger blockade

Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery.

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Credit: Tesla Charging/X

Tesla Sweden has successfully launched a new Supercharger station despite an ongoing blockade by Swedish unions, using on-site Megapack batteries instead of traditional grid connections. The workaround has allowed the Supercharger to operate without direct access to Sweden’s electricity network, which has been effectively frozen by labor action.

Tesla has experienced notable challenges connecting its new charging stations to Sweden’s power grid due to industrial action led by Seko, a major Swedish trade union, which has blocked all new electrical connections for new Superchargers. On paper, this made the opening of new Supercharger sites almost impossible.

Despite the blockade, Tesla has continued to bring stations online. In Malmö and Södertälje, new Supercharger locations opened after grid operators E.ON and Telge Nät activated the sites. The operators later stated that the connections had been made in error. 

More recently, however, Tesla adopted a different strategy altogether. Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery, as noted in a Dagens Arbete (DA) report. 

Because the Supercharger station does not rely on a permanent grid connection, Tesla was able to bypass the blocked application process, as noted by Swedish car journalist and YouTuber Peter Esse. He noted that the Arlandastad Supercharger is likely dependent on nearby companies to recharge the batteries, likely through private arrangements.

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Eight new charging stalls have been launched in the Arlandastad site so far, which is a fraction of the originally planned 40 chargers for the location. Still, the fact that Tesla Sweden was able to work around the unions’ efforts once more is impressive, especially since Superchargers are used even by non-Tesla EVs.

Esse noted that Tesla’s Megapack workaround is not as easily replicated in other locations. Arlandastad is unique because neighboring operators already have access to grid power, making it possible for Tesla to source electricity indirectly. Still, Esse noted that the unions’ blockades have not affected sales as much.

“Many want Tesla to lose sales due to the union blockades. But you have to remember that sales are falling from 2024, when Tesla sold a record number of cars in Sweden. That year, the unions also had blockades against Tesla. So for Tesla as a charging operator, it is devastating. But for Tesla as a car company, it does not matter in terms of sales volumes. People charge their cars where there is an opportunity, usually at home,” Esse noted. 

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