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Tesla MCU1 to MCU2 retrofit and FSD upgrade insights shared by Model S owner
Tesla recently started offering the option of upgrading the company’s older MCU1 units to an MCU2, which provides access to new features such as Sentry Mode and Tesla Theater. The process involved in this upgrade was recently shared by an owner of a 2017 Tesla Model S, who recently opted to purchase the MCU2 retrofit together with a Hardware 3 update.
Akikiki of the Tesla Motors Club forum gave details of the experience and the changes in his vehicle’s performance and features thanks to the hardware upgrades. The addition of MCU2 and Hardware 3 gave the Model S new features from the Full Self-Driving (FSD) suite’s Navigate on Autopilot feature, as well as the vehicle’s capability to visualize traffic lights, stop signs, and on-road markings.
The 2017 Model S “now has visualization that includes traffic lights, showing red, changing to green at the intersection,” Akikiki wrote. “As I drove under the light, they got larger showing green, until they disappeared as I went under them.”
The installation of the HW3 unit required for a recalibration of the Model S’ Autopilot system. The vehicle alerted Akikiki with a message on the vehicle’s Instrument Cluster (IC), stating, “CALIBRATION IN PROCESS.” The recalibration of Autopilot took ten miles total and allowed the driver to operate with Navigate on Autopilot, allowing the new visualizations to appear. The vehicle’s lane centering and steadiness while operating on Autopilot were reportedly improved with Hardware 3 installed.
Additionally, the Model S gained the ability to operate both Dashcam and Sentry Mode, both of which have been subjected to recent updates as recorded clips from both features can soon be viewed within the vehicle. Watching recorded clips in the car was previously not possible, but CEO Elon Musk and his team of engineers added the function with a recent update.
Additional features included a new WiFi card in the MCU2 that supports both 2.4 and 5GHz internet speeds, along with the vehicle’s internet browser, Tesla Theater, and Tesla Arcade.
The invoice states that the upgraded features of the Model S required Akikiki to pay a total of $2,500, all of which can be attributed to the MCU2 upgrade. The HW3 upgrade was free of charge because Akikiki purchased the FSD suite, qualifying him for a free HW3 retrofit, as per Elon Musk’s tweet back in October 2018.
Initially, Akikiki considered merely replacing the MCU1 chip, but he found that the upgrade would be just $1,000 less than the full MCU2 upgrade. “Although under warranty, the MCUs eMMC would still have the same size chip and would likely have another short life,” he said. “Out of warranty MCU1 repair would cost by today’s cost at least $1700+ including Tax. MCU2 cost is only $1,000 more than the MCU1 replacement and, in my opinion, is worth double that difference for longer life, better performance of AP and NAV plus the addition of Tesla Dashcam and Sentry.”
Older Tesla vehicles are being upgraded, so owners can experience the newest pieces of the company’s technology without having to buy a whole new car. For the Model S owner, his 2017 sedan now runs on the same hardware that Tesla’s latest vehicles operate on, giving it full range to drive and maneuver with the help of the company’s FSD suite. Not only does this increase the value of an older car immediately for owners, but it also contributes to safer driving conditions for Tesla owners and other vehicles on the road.
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Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
