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Tesla Model Y wiring efficiencies questioned in latest Munro teardown
Sandy Munro took the opportunity to show the Tesla Model Y’s new wiring structure, however, the Detroit automotive veteran noted to be “kind of disappointed” in some of its design.
“What I see here is a nice application of the wire troughs and candy striping…But unfortunately, there’s just as many wires; the wires are just as long,” Munro said.
In July 2019, Tesla published a patent that aimed to improve the wiring, power, and communications systems for its vehicles by reducing the amount of wires found within a car. The idea for a new wiring architecture was needed as many miles of cables can be located within a vehicle, all of which need to be installed by humans and not by machines. The installation of these power lines can take a significant amount of time when needed in excessive lengths. Thus, Tesla maintained it would be decreased from 1.5 kilometers of wire in the Model 3 to just 100 meters in the Model Y.
A Tesla vehicle’s wiring system is responsible for powering everything from turn signals and interior lights to the vehicle’s charging system. It consists of both 12-volt and 400-volt wiring, and the length of wiring needed varies from vehicle to vehicle. However, one thing remains consistent: efficient wiring is crucial for faster production speeds. However, a reduction of wiring also can contribute to reducing the vehicle’s weight as miles of power cords can be present within a car’s power infrastructure.
Reducing the wiring is something Tesla worked on when developing the Model 3, as the Model S contained around three miles of wiring to power its various systems. Tesla halved this amount of wiring with the Model 3 but aimed to decrease it even further when the Model Y was announced. Munro claimed he did not see less wiring, only a more organized wiring architecture. The new design is still an improvement from the Model 3.
Munro then suggests other strategies that Tesla could have used to increase the effectiveness of its wiring systems without using excessive amounts of wires. One of these strategies is called “communications over power,” or, more commonly, Power Line Communication (PLC). Munro explains this system reduces the number of wires by allowing for the implementation into a single power line, instead of many separate lines that all have different functions.
One of the most significant differences between the design of the Model 3 and Model Y was supposed to be its wiring system. In a video from Tesla owner-enthusiast TeslaRaj, the Model Y owner’s manual shows a single track wiring system, where the Model 3 had two tracks. The new single-track system could hint toward the overall design improvements in the Model Y wiring architecture.
Tesla’s wiring design was improved through a more organized harness setting within the Model Y. While the amount and length of the wiring system appeared to be the same according to Munro, these initial changes could end up being a catalyst to a more efficient and less puzzling architecture. Of course, fewer wires would be a dramatic step toward manufacturing efficiency, but this should come with time as Munro’s suggestions just might be accounted for in future Tesla vehicles.
Watch Munro Live’s breakdown of the Model Y wiring architecture below.
News
Tesla accuses IG Metall member of secretly recording Giga Berlin meeting
The union has denied the electric vehicle maker’s allegations.
Police seized the computer of an IG Metall member at Tesla Giga Berlin on Tuesday amid allegations that a works council meeting was secretly recorded.
The union has denied the electric vehicle maker’s allegations.
In a post on X, Gigafactory Berlin plant manager André Thierig stated that an external union representative from IG Metall attended a works council meeting and allegedly recorded the session. Thierig described the event as “truly beyond words.”
“What has happened today at Giga Berlin is truly beyond words! An external union representative from IG Metall attended a works council meeting. For unknown reasons he recorded the internal meeting and was caught in action! We obviously called police and filed a criminal complaint!” Thierig wrote in his post on X.
Police later confirmed to local news outlet rbb24 that officers did seize a computer belonging to an IG Metall member at the Giga Berlin site on Tuesday afternoon. Tesla stated that employees had contacted authorities after discovering the alleged recording.
IG Metall denied Tesla’s accusations, arguing that its representative did not record the meeting. The union alleged that Tesla’s claim was simply a tactic ahead of upcoming works council elections.
The next works council election at Giga Berlin is scheduled for March 2 to 4, 2026. The facility’s management had confirmed the dates to local news outlets. The official announcement marks the start of the election process and campaign period.
Approximately 11,000 employees are eligible to participate in the vote.
The previous works council election at the plant took place in 2024, and it was triggered by a notable increase in workforce size. Under German labor law, regular works council elections must be held every four years between March 1 and May 31.
Elon Musk
Elon Musk’s xAI plants flag in Bellevue AI hotspot
The lease places xAI’s new office in one of the region’s fastest-growing tech hubs.
Elon Musk’s artificial intelligence company xAI has leased a full floor at Lincoln Square South in downtown Bellevue, WA, as per city permit filings.
The lease places xAI’s new office in one of the region’s fastest-growing tech hubs.
Public records indicate that xAI leased roughly 24,800 square feet in Lincoln Square South. The location was previously occupied by video game company Epic Games. Lincoln Square South is part of the Bellevue Collection, which is owned by Kemper Development Co.
The lease was first referenced in January by commercial real estate firm Broderick Group, which noted that an unnamed tenant had secured the space, as stated in a report from the Puget Sound Business Journal. Later filings identified xAI as the occupant for the space.
xAI has not publicly commented on the lease.
xAI hinted at plans to open an office in the Seattle area back in September, when the startup posted job openings with salaries ranging from $180,000 to $440,000. At the time, the company had narrowed its location search to cities on the Eastside but had not finalized a lease.
xAI’s Bellevue expansion comes as Musk continues consolidating his businesses. Last week, SpaceX acquired xAI in a deal that valued the artificial intelligence startup at $250 billion. SpaceX itself is now valued at roughly $1.25 trillion and is expected to pursue an initial public offering (IPO) later this year.
Musk already has a significant presence in the region through SpaceX, which employs about 2,000 workers locally. That initiative, however, is focused largely on Starlink satellite development.
Bellevue has increasingly become a center for artificial intelligence companies. OpenAI has expanded its local office footprint to nearly 300,000 square feet. Data infrastructure firms such as Crusoe and CoreWeave have also established offices downtown.
Elon Musk
SpaceX blocks unauthorized Starlink terminals used by Russian troops
Ukrainian officials confirmed that Starlink terminals believed to be used by Russian troops were disabled after coordination with SpaceX.
SpaceX has taken steps to block unauthorized use of its Starlink satellite internet network, a move Ukrainian officials stated is already disrupting Russian military communications.
Russian units lose a key communications tool
As per a report from The Guardian, Ukrainian defense officials have confirmed that Starlink terminals believed to be used by Russian troops were recently disabled after coordination with SpaceX. The move reportedly affected frontline communications and drone operations, especially in areas where traditional military radios are unreliable or easily jammed.
For months, Russian units had relied on large numbers of illicitly obtained Starlink terminals to stay connected along the front. The satellite internet service allowed faster coordination and more precise drone use for Russian forces.
Several Russian military bloggers close to frontline units have acknowledged the impact of the Starlink shutdown, with some describing sudden connectivity problems in the satellite internet service.
Russia lacks comparable replacement
Russia does not have a satellite internet system that matches Starlink’s speed, coverage, and ease of deployment. Alternatives such as fiber-optic lines, short-range wireless links, and digital radio systems take longer to install and work inadequately for fast-moving units.
Russia does operate limited satellite communications through state-linked providers, but those systems rely mainly on geostationary satellites, which are notably slower. Coverage is uneven, and data capacity is far lower than Starlink’s low-Earth-orbit network.
For now, Ukraine has stated that it has introduced a verification system that allows only approved Starlink terminals to connect. Devices believed to be linked to Russian forces are blocked from the network. That being said, Ukrainian officials have also claimed Russian units are trying to work around the restrictions by asking civilians to register Starlink terminals in their names.
Tesla accuses IG Metall member of secretly recording Giga Berlin meeting
Elon Musk’s xAI plants flag in Bellevue AI hotspot
