News
Tesla patent outlines system to actively monitor improper seatbelt use
Seatbelts have saved countless lives since they were introduced, especially after Swedish engineer Nils Bohlin invented the now-ubiquitous three-point seatbelt in 1958. Inasmuch as seatbelts are a proven safety system, however, it is still very easy to misuse them. One such example was demonstrated by Consumer Reports recently when the magazine decided to show exactly how drivers could trick Tesla’s Autopilot driver-monitoring systems.
In Consumer Reports‘ demonstration, the magazine’s testers tricked Tesla’s driver-monitoring system by buckling in the driver’s seatbelt without a person in the seat. After this, the magazine’s testers simply sat on top of the buckled seatbelt, effectively fooling the Model Y into thinking that its driver was wearing his seatbelt properly. Fortunately, it appears that Tesla is working on a way to prevent such tricks from happening. This was hinted at in a recently-granted patent that outlines a system that detects improper seatbelt use.
Published in 2019 and granted earlier this year, Tesla’s patent for “Improper Seatbelt Usage Detection” provides a good way for the company’s vehicles to accurately determine if its occupants are belted in properly. Tesla acknowledged the issue of drivers not wearing their seatbelts properly in the patent’s background.
“For safety-belt systems to be effective, seatbelts must be worn as intended. However, occupants do not always wear the seatbelts as intended. For example, occupants have been observed wearing the shoulder belt portion belt behind their backs, the shoulder belt portion under their arms, or hold another occupant on their lap. Current monitoring systems cannot determine whether an occupant is properly using a seatbelt. Thus, there is a need for a system that detects improper use of seatbelt,” Tesla wrote.
Tesla’s patent utilizes sensor modules to ensure that occupants are wearing their seatbelts correctly. These sensor modules could comprise more than one sensor, and they could be embedded within a vehicle’s seats. Some sensor modules also utilize inertial sensors or radio-frequency (RF) beacons, which would allow vehicles to determine if seatbelts are being used as designed. A controller that receives signals from the sensors and determines proper or improper seatbelt usage is also mentioned in the patent. This, as hinted at by Tesla’s illustrations in the patent, is extremely pertinent for vehicles that could operate without active human input.
In the patent’s discussion, Tesla notes that the system’s controller includes an associated memory that can store data regarding the vehicle’s use. This data includes occupant profiles, such as information on weight, height, and general posture, among others. What is rather remarkable is that Tesla’s patent is designed to detect even casual improper seatbelt use, such as when drivers place the shoulder belt under their arm, or when passengers hold a non-belted occupant on their lap. The EV maker outlined what happens in the vehicle if improper seatbelt use is determined.
“After determining improper usage of seatbelt 306, controller 404 may issue a warning, a notification, sound an alarm, or may even not allow to operate vehicle 100 until seatbelt 306 is used properly. A warning may be a text message displayed on display system of vehicle infotainment system, or an alarm sounding on vehicle infotainment system, a text message to registered mobile number of occupant, etc. Controller 404 may perform any other type of follow up actions as well to ensure proper usage of seatbelt 306 while driving vehicle 100. The present disclosure is not limited by any such follow up actions in any manner,” Tesla wrote.
With such systems in place, Tesla could highlight its place as the maker of the world’s safest vehicles. Teslas are already safe to begin with, thanks to their all-electric design that gives them a low center of gravity and generous crumple zones. But with a slew of systems such as Autopilot and improper seatbelt detection systems, perhaps it would not be long before professional auto testers like Consumer Reports can no longer trick Tesla’s safety features successfully.
Tesla’s patent for its improper seatbelt monitoring system could be accessed below.
Tesla Improper Seatbelt Usage Detection Patent by Simon Alvarez on Scribd
Don’t hesitate to contact us for news tips. Just send a message to tips@teslarati.com to give us a heads up.
News
Tesla Cybercab spotted with interesting charging solution, stimulating discussion
The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.
Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.
The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.
But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:
🚨 Tesla Cybercab charging port is in the rear of the vehicle!
Here’s a great look at plugging it in!!
— TESLARATI (@Teslarati) January 29, 2026
The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.
Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.
However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.
Wireless for Operation, Wired for Downtime
It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.
The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.
Tesla wireless charging patent revealed ahead of Robotaxi unveiling event
However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.
In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.
Induction Charging Challenges
Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.
While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.
Production Timing and Potential Challenges
With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.
It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.
In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.
News
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Tesla Cybercab spotted with interesting charging solution, stimulating discussion
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
