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Could Tesla really rebuild Puerto Rico’s grid with batteries and solar?

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Puerto Rico remains largely without electricity after hurricane Maria ripped through the island and destroyed much of its electricity grid. With rebuilding efforts underway from both non-profits and governmental aid, the U.S. territory has been able to reactivate just over 12% of the electricity grid and expects 25% of the grid to be online in the next month. Reconstruction of transmission lines and electrical infrastructure is expected to cost upwards of $5 billion, according to Ricardo Ramos, chief executive of Puerto Rico’s Electric Power Authority. With a public utility service that’s strapped in massive debt and linked to a bankruptcy filing in July, major funding for the crucial project to rebuild remains largely unknown.

Grid scale electricity storage concept via Tesla

Concept image of Tesla’s scalable battery storage solutions (Photo: Tesla)

While the U.S. government has failed to help restore power on the island, Tesla CEO Elon Musk is up for the challenge. In response to a question that asked if the billionaire entrepreneur would be able to restore power to Puerto Rico using independent solar and battery systems, Musk said, “The Tesla team has done this for many smaller islands around the world, but there is no scalability limit, so it can be done for Puerto Rico too. Such a decision would be in the hands of the PR govt, PUC, any commercial stakeholders and, most importantly, the people of PR.”

This caught the eye of Puerto Rico Governor, Ricardo Rossello, who suggested that the island could become Tesla Energy’s flagship project.

With 3.4 million residents on the island that use roughly 19 billion kWh of energy per year (19 million MWh), or an average of 5,310 kWh (5.2 MWh) per capita, building a Tesla solar and battery solution to meet some of the island’s needs will easily exceed the complexity and cost of Tesla’s existing massive battery project in Australia.

The Tesla Solution

According to the U.S. Energy Information Administration, Puerto Rico consumes 19 billion kWh of electricity per year with 96.4% of it being produced by fossil fuel generators. The other 3.6% is from renewable energy sources.

For the sake of coming up with some hypotheticals, let’s assume that Puerto Rico transitions at least 40% of its power generation to solar energy. To meet that goal, Tesla would need to install a 4,164 MW solar system (factoring in available sun hours), or roughly 5.2% of total global solar deployments in 2017, which is about 320 times larger than the solar plant that Tesla built in Kauai.

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Tesla's Solar and Battery project in Kauai

Tesla’s Solar and Battery project in Kauai

While it’s difficult to calculate the exact cost of a project of this caliber, we can still make some general estimates that are based on comparable projects and standard rates. In Q3 2016 SolarCity reported that its installation costs, excluding marketing and general administrative costs, were approximately $2 per watt-hour. Based on this assumption, a solar system for Puerto Rico could cost upwards of $8.32 billion.

Tesla would also be installing batteries to help balance the solar power generation and stabilize the grid. A Tesla battery storage solution in Puerto Rico of this size would far exceed the company’s existing “world’s largest lithium-ion battery” project in South Australia. Tesla would likely need a 5,000 MWh (5,000,000 kWh) battery system to support the installed solar.

Musk had previously said that projects over 100 MWh can expect a price of $250 per kWh. For a project of this size, Puerto Rico would be buying $1.25B worth of batteries from Tesla.

To put the size of the project in perspective, it’s worth noting that Tesla’s solar division (formally SolarCity) installed nearly 900 MWh of solar in 2016 and nearly 2,400 MWh over its history. The company is also expanding both solar and battery production at Gigafactory 1 and 2, both of which will help reduce costs over time as economies of scale are realized.

The real cost…

While projects as large as a proposed Tesla solution in Puerto Rico may seem incredibly expensive at first, it’s important to look at them with the right lens. Right now, households in the region pay $.198 per kWh, over 50% higher than the US average.

The total cost of solar and batteries would be $9.58B and would supply 40% of the island’s energy for decades. With Puerto Rico’s poor credit rating and high debt, financing this project won’t come easy, nor cheap. Factoring in a presumed 7% interest rate and the total project cost would exceed $21B over 20 years. In exchange, households would see a price drop in cost per kilowatt-hour to around $.112, as Puerto Rico transitions to a cleaner energy source with a more stable grid.

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This project would clearly require a substantial investment in money and labor, something Musk doubters would find too large of scale for the company to tackle. But then again, when compared to building a network of massive rockets that would transport people across the world and eventually to Mars, a large-scale battery and solar system doesn’t seem all that difficult.

Christian Prenzler is currently the VP of Business Development at Teslarati, leading strategic partnerships, content development, email newsletters, and subscription programs. Additionally, Christian thoroughly enjoys investigating pivotal moments in the emerging mobility sector and sharing these stories with Teslarati's readers. He has been closely following and writing on Tesla and disruptive technology for over seven years. You can contact Christian here: christian@teslarati.com

Energy

Tesla Energy is the world’s top global battery storage system provider again

Tesla Energy captured 15% of the battery storage segment’s global market share in 2024.

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Credit: Tesla

Tesla Energy held its top position in the global battery energy storage system (BESS) integrator market for the second consecutive year, capturing 15% of global market share in 2024, as per Wood Mackenzie’s latest rankings.

Tesla Energy’s lead, however, is shrinking, as Chinese competitors like Sungrow are steadily increasing their global footprint, particularly in European markets.

Tesla Energy dominates in North America, but its lead is narrowing globally

Tesla Energy retained its leadership in the North American market with a commanding 39% share in 2024. Sungrow, though still ranked second in the region, saw its share drop from 17% to 10%. Powin took third place, even if the company itself filed for bankruptcy earlier this year, as noted in a Solar Power World report. 

On the global stage, Tesla Energy’s lead over Sungrow shrank from four points in 2023 to just one in 2024, indicating intensifying competition. Chinese firm CRRC came in third worldwide with an 8% share.

Wood Mackenzie ranked vendors based on MWh shipments with recognized revenue in 2024. According to analyst Kevin Shang, “Competition among established BESS integrators remains incredibly intense. Seven of the top 10 vendors last year struggled to expand their market share, remaining either unchanged or declining.”

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Chinese integrators surge in Europe, falter in U.S.

China’s influence on the BESS market continues to grow, with seven of the global top 10 BESS integrators now headquartered in the country. Chinese companies saw a 67% year-over-year increase in European market share, and four of the top 10 BESS vendors in Europe are now based in China. In contrast, Chinese companies’ market share in North America dropped more than 30%, from 23% to 16% amid Tesla Energy’s momentum and the Trump administration’s policies.

Wood Mackenzie noted that success in the global BESS space will hinge on companies’ ability to adapt to divergent regulations and geopolitical headwinds. “The global BESS integrator landscape is becoming increasingly complex, with regional trade policies and geopolitical tensions reshaping competitive dynamics,” Shang noted, pointing to Tesla’s maintained lead and the rapid ascent of Chinese rivals as signs of a shifting industry balance.

“While Tesla maintains its global leadership, the rapid rise of Chinese integrators in Europe and their dominance in emerging markets like the Middle East signals a fundamental shift in the industry. Success will increasingly depend on companies’ ability to navigate diverse regulatory environments, adapt to local market requirements, and maintain competitive cost structures across multiple regions,” the analyst added.

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Energy

Tesla inks multi-billion-dollar deal with LG Energy Solution to avoid tariff pressure

Tesla has reportedly secured a sizable partnership with LGES for LFP cells, and there’s an extra positive out of it.

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Credit: Tesla

Tesla has reportedly inked a multi-billion-dollar deal with LG Energy Solution in an effort to avoid tariff pressure and domesticate more of its supply chain.

Reuters is reporting that Tesla and LGES, a South Korean battery supplier of the automaker, signed a $4.3 billion deal for energy storage system batteries. The cells are going to be manufactured by LGES at its U.S. factory located in Michigan, the report indicates. The batteries will be the lithium iron phosphate, or LFP, chemistry.

Tesla delivers 384,000 vehicles in Q2 2025, deploys 9.6 GWh in energy storage

It is a move Tesla is making to avoid buying cells and parts from overseas as the Trump White House continues to use tariffs to prioritize domestic manufacturing.

LGES announced earlier today that it had signed a $4.3 billion contract to supply LFP cells over three years to a company, but it did not identify the customer, nor did the company state whether the batteries would be used in automotive or energy storage applications.

The deal is advantageous for both companies. Tesla is going to alleviate its reliance on battery cells that are built out of the country, so it’s going to be able to take some financial pressure off itself.

For LGES, the company has reported that it has experienced slowed demand for its cells in terms of automotive applications. It planned to offset this demand lag with more projects involving the cells in energy storage projects. This has been helped by the need for these systems at data centers used for AI.

During the Q1 Earnings Call, Tesla CFO Vaibhav Taneja confirmed that the company’s energy division had been impacted by the need to source cells from China-based suppliers. He went on to say that the company would work on “securing additional supply chain from non-China-based suppliers.”

It seems as if Tesla has managed to secure some of this needed domestic supply chain.

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Energy

Tesla Shanghai Megafactory produces 1,000th Megapack for export to Europe

The Shanghai Megafactory was able to hit this milestone less than six months after it started producing the Megapack. 

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Credit: Tesla Asia/X

Tesla Energy has announced a fresh milestone for its newest Megapack factory. As per the electric vehicle maker, the Shanghai Megafactory has successfully produced its 1,000th Megapack battery. 

The facility was able to hit this milestone less than six months after it started producing the grid-scale battery system. 

New Tesla Megapack Milestone

As per Tesla Asia in a post on its official accounts on social media platform X, the 1,000th Megapack unit that was produced at the Shanghai Megafactory would be exported to Europe. As noted in a CNEV Post report, Tesla’s energy products are currently deployed in over 65 countries and regions globally. This allows Tesla Energy to compete in energy markets that are both emerging and mature.

To commemorate the 1,000th Megapack produced at the Shanghai Megafactory, the Tesla China team posted with the grid-scale battery with celebratory balloons that spelled “Megapack 1000.” The milestone was celebrated by Tesla enthusiasts on social media, especially since the Shanghai Megafactory only started its operations earlier this year.

Quick Megafactory Ramp

The Shanghai Megafactory, similar to Tesla’s other key facilities in China, was constructed quickly. The facility started its construction on May 23, 2024, and it was hailed as Tesla’s first entry storage project outside the United States. Less than a year later, on February 11, 2025, the Shanghai Megafactory officially started producing Megapack batteries. And by March 21, 2025, Tesla China noted that it had shipped the first batch of Megapack batteries from the Shanghai plant to foreign markets.

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While the Shanghai Megafactory is still not at the same level of output as Tesla’s Lathrop Megafactory, which produces about 10,000 Megapacks per year, its ramp seems to be quite steady and quick. It would then not be surprising if Tesla China announces the Shanghai Megafactory’s 2,000th Megapack milestone in the coming months.

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