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Tesla Solar Roof certified with top UL safety rating, Fremont begins pilot production

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Tesla has moved one step closer to getting its new Solar Roof tile product onto the rafters of homes after receiving the highest safety rating by U.S. safety certification company Underwriters Laboratory (UL).

Tesla’s Solar Roof Class A certification granted by the UL  gives the energy-producing glass roof tiles the highest fire resistance rating possible, largely because of the high-strength glass material used by Tesla which proves to be extremely fire resistant and nearly indestructible. The UL Roof Rating summarizes the classification as:

“Class A roof coverings, which are effective against severe fire test exposures”

UL rated roofing products are required by many local ordinances, with the higher ratings required in fire prone areas like much of Southern California. “There are several requirements for roof covering fire classifications in model codes and city and county ordinances. These requirements are dependent on the type of building construction and the location of the building. Some jurisdictions, due to the history of fire incidents or because of their location, have increased the minimum fire classification requirements in the IBC.” reads the UL Roof Ratings classification sheet.

Tesla-acquired SolarCity has posted dozens of new jobs for skilled roofers, primarily in California, that must have “roofing experience; including metal, concrete tile, clay tile, comp, shingle, or wood shake”. Compared to traditional roofing, installing a rooftop comprised of thousands of individual solar tiles that must be installed with perfection and wired together puts a completely new spin on traditional roofing.

Tesla Solar Roof tile and Powerwall 2.0 system seen at the unveiling event in Universal Studios California.

If the roof is not installed correctly and leaks, or has technical issues with the solar generation, warranty costs would mount quickly. The Tesla Solar Roof product have an infinity warranty on the individual tiles and carry a 30-year warranty against leaks and for the solar production.

Tesla’s Solar Roof cost calculator factors in a Powerwall 2.0 unit into the quote, by default, and as such most customers will end up with one or more on the wall of their garage. In California, where solar net metering agreements are very pro-consumer, the payback on a Powerwall is essentially non-existent. Powerwall does enable homeowners to keep the power generated by the solar system in the house which can be used at night when the panels are not generating any power. With the strong branding of Tesla products and the lack of education of most solar customers, it is likely that the Powerwall upsell will be effective.

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Tesla is currently undergoing pilot production of the Textured and Smooth Glass roof tile product from the company’s Fremont, California factory. Once volume production begins this summer from Gigafactory 2 near Buffalo, New York, Tesla’s R&D team in Fremont will parallel path development of the Tuscan and Slate finishes which are aimed at early 2018 production.

Consumer Reports’ recent cost analysis of Tesla’s Solar Roof indicated that the investment makes sense in many areas of the nation. Those looking to take a more traditional and affordable route with solar should consider flat panel solar systems as it’s much easier to install and will have better short term payouts. You can easily check to see if solar makes sense in your area by getting a solar cost estimate.

I'm passionate about clean technology, sustainability and life. I've worked in manufacturing, IT, project management and environmental...and enjoy unpacking complex topics in layman's terms. TSLA investor. Find more of my words on my website or follow me on Twitter for all the latest. Tesla Referral link: http://ts.la/kyle623

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Energy

Tesla recalls Powerwall 2 units in Australia

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(Credit: nathanwoodgc /Instagram)

Tesla will recall Powerwall 2 units in Australia after a handful of property owners reported fires that caused “minor property damage.” The fires were attributed to cells used by Tesla in the Powerwall 2.

Tesla Powerwall is a battery storage unit that retains energy from solar panels and is used by homeowners and businesses to maintain power in the event of an outage. It also helps alleviate the need to rely on the grid, which can help stabilize power locally.

Powerwall owners can also enroll in the Virtual Power Plant (VPP) program, which allows them to sell energy back to the grid, helping to reduce energy bills. Tesla revealed last year that over 100,000 Powerwalls were participating in the program.

Tesla announces 100k Powerwalls are participating in Virtual Power Plants

The Australia Competition and Consumer Commission said in a filing that it received several reports from owners of fires that led to minor damage. The Australian government agency did not disclose the number of units impacted by the recall.

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The issue is related to the cells, which Tesla sources from a third-party company.

Anyone whose Powerwall 2 unit is impacted by the recall will be notified through the Tesla app, the company said.

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Energy

Tesla’s new Megablock system can power 400,000 homes in under a month

Tesla also unveiled the Megapack 3, the latest iteration of its flagship utility scale battery.

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Credit: Tesla

Tesla has unveiled the Megablock and Megapack 3, the latest additions to its industrial-scale battery storage solution lineup. 

The products highlight Tesla Energy’s growing role in the company, as well as the division’s growing efforts to provide sustainable energy solutions for industrial-scale applications.

Megablock targets speed and scale

During the “Las Megas” event in Las Vegas, Tesla launched Megablock, a pre-engineered medium-voltage block designed to integrate Megapack 3 units in a plug-and-play system. Capable of 20 MWh AC with a 25-year life cycle and more than 10,000 cycles, the Megablock could achieve 91% round-trip efficiency at medium voltage, inclusive of auxiliary loads.

Tesla emphasized that Megablock can be installed 23% faster with up to 40% lower construction costs. The platform eliminates above-ground cabling through a new flexible busbar assembly and delivers site-level density of 248 MWh per acre. With Megablock, Tesla is also aiming to commission 1 GWh in just 20 business days, or enough to power 400,000 homes in less than a month. 

“With Megablock, we are targeting to commission 1 GWh in 20 business days, which is the equivalent of bringing power to 400,000 homes in less than a month. It’s crazy. How are we planning to do that? Like most things at Tesla, we are ruthlessly attacking every opportunity to save our customers time, simplify the process, remove steps, (and) automate as much as we can,” the company said. 

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Megapack 3 is all about simplicity

The Megapack 3 is Tesla’s next-generation utility battery, designed with a simplified architecture that cuts 78% of connections compared to the previous version. Its thermal bay is drastically simplified, and it uses a Model Y heat pump on steroids. The battery weighs about 86,000 pounds and holds 5 MWh of usable AC energy. Tesla engineers incorporated a larger battery module and a new 2.8-liter LFP cell co-developed with the company’s cell team.

The Megapack 3 is designed for serviceability, and it features easier front access and no roof penetrations. About 75% of Megapack 3’s total mass is battery cells, with individual modules weighing as much as a Cybertruck. It’s also tough, with an ambient operating temperature range from -40C to 60C. This should allow the Megapack 3 to operate optimally from the coldest to the hottest regions on the planet.

Production is set to begin at Tesla’s Houston Megafactory in late 2026, with planned capacity of 50 GWh per year. Additional supply will come from Tesla’s 7 GWh LFP facility in Nevada, which is expected to open in 2025, as well as with third-party partners.

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Energy

Tesla Energy is the world’s top global battery storage system provider again

Tesla Energy captured 15% of the battery storage segment’s global market share in 2024.

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Credit: Tesla

Tesla Energy held its top position in the global battery energy storage system (BESS) integrator market for the second consecutive year, capturing 15% of global market share in 2024, as per Wood Mackenzie’s latest rankings.

Tesla Energy’s lead, however, is shrinking, as Chinese competitors like Sungrow are steadily increasing their global footprint, particularly in European markets.

Tesla Energy dominates in North America, but its lead is narrowing globally

Tesla Energy retained its leadership in the North American market with a commanding 39% share in 2024. Sungrow, though still ranked second in the region, saw its share drop from 17% to 10%. Powin took third place, even if the company itself filed for bankruptcy earlier this year, as noted in a Solar Power World report. 

On the global stage, Tesla Energy’s lead over Sungrow shrank from four points in 2023 to just one in 2024, indicating intensifying competition. Chinese firm CRRC came in third worldwide with an 8% share.

Wood Mackenzie ranked vendors based on MWh shipments with recognized revenue in 2024. According to analyst Kevin Shang, “Competition among established BESS integrators remains incredibly intense. Seven of the top 10 vendors last year struggled to expand their market share, remaining either unchanged or declining.”

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Chinese integrators surge in Europe, falter in U.S.

China’s influence on the BESS market continues to grow, with seven of the global top 10 BESS integrators now headquartered in the country. Chinese companies saw a 67% year-over-year increase in European market share, and four of the top 10 BESS vendors in Europe are now based in China. In contrast, Chinese companies’ market share in North America dropped more than 30%, from 23% to 16% amid Tesla Energy’s momentum and the Trump administration’s policies.

Wood Mackenzie noted that success in the global BESS space will hinge on companies’ ability to adapt to divergent regulations and geopolitical headwinds. “The global BESS integrator landscape is becoming increasingly complex, with regional trade policies and geopolitical tensions reshaping competitive dynamics,” Shang noted, pointing to Tesla’s maintained lead and the rapid ascent of Chinese rivals as signs of a shifting industry balance.

“While Tesla maintains its global leadership, the rapid rise of Chinese integrators in Europe and their dominance in emerging markets like the Middle East signals a fundamental shift in the industry. Success will increasingly depend on companies’ ability to navigate diverse regulatory environments, adapt to local market requirements, and maintain competitive cost structures across multiple regions,” the analyst added.

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