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Blue Origin successfully tests first New Glenn fairing prototype

Blue Origin has successfully tested New Glenn fairing deployment at a giant NASA vacuum chamber. (Blue Origin)

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Blue Origin has completed a crucial test of the payload fairing of their upcoming New Glenn rocket at NASA’s Armstrong Test Facility in Ohio. 

The fairing – also known as a nose cone – encapsulates payloads and insulates them from the local environment and the stress of ascent. During ascent, it must protect the payload from aerodynamic buffeting and heating as the rocket works to escape Earth’s atmosphere. The purpose of Blue Origin’s test was to ensure that the fairing’s halves properly separate and jettison, exposing the payload to the vacuum of space and preparing it for deployment minutes or hours later. Equally important is ensuring that those fairing halves are pushed far enough away from the rocket to avoid recontact, which could easily cause catastrophic damage.

New Glenn’s first integrated fairing prototype is pictured shortly before its first deployment test. (Blue Origin)

New Glenn is set to be Blue Origin’s first orbital launch vehicle and is designed to launch at up to 45 metric tons (~100,000 lb) to low Earth orbit (LEO) and almost 14 tons (~30,000 lb) to geostationary transfer orbit (GTO) – very similar to the performance offered by a SpaceX Falcon Heavy with full recovery of all three boosters. Set to stand approximately 96 meters (313 ft) tall, New Glenn improves upon the multi-core complexity of Falcon Heavy with a simpler single-core design. Similar to SpaceX’s single-core Falcon 9, New Glenn features a fully reusable first stage pair, an expendable upper stage, and the world’s largest composite payload fairing (likely also expendable). New Glenn will launch from Cape Canaveral Space Force Station (CCSFS) Launch Complex 36 (LC-36) – barely a mile south of the land-based Landing Zones some Falcon boosters land at.

This test took place at NASA Glenn Research Center’s Armstrong Test Facility Space Environments Complex. The complex is home to the world’s largest vacuum chamber. “This is the only place in the world that we can test out this fairing in an environment similar to what the rocket will be seeing in space,” stated Shawna Sherwood Ryan, Project Manager and Test Coordinator for Blue Origin. SpaceX used the same facility to test the deployment performance of its first 5.2-meter-wide (~17 ft) Falcon fairing prototype in the early 2010s.

In a video released by Blue Origin on Monday, February 1st, what amounts to the first integrated New Glenn hardware test of any kind proved successful. “This is a very exciting day,” said Park Cover, Sr. Director of New Glenn Stage 2 & Payload Accommodations. Blue Origin is likely still years away from New Glenn’s first orbital launch attempt but this test provides some confidence that the company is finally entering the integrated testing phase of launch vehicle development.

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The fairing is perhaps the simplest large assembly of any orbital launch vehicle and Blue Origin has yet to reveal any evidence of work on integrated booster or upper stage test hardware, but successfully completing the most important part of fairing qualification nonetheless raises the odds that New Glenn’s first launch could happen sometime next year. As of February 2021, the company claimed that New Glenn’s launch debut could happen as early as “late 2022.”

Monica Pappas is a space flight enthusiast living on Florida's Space Coast. As a spaceflight reporter, her goal is to share stories about established and upcoming spaceflight companies. She hopes to share her excitement for the tremendous changes coming in the next few years for human spaceflight.

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Elon Musk secretly acquires $1B energy company to power the AI future

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk flew under the radar with his recent purchase of a $1 billion energy company, according to Federal Trade Commission (FTC) documents.

Transaction number 202612350 listed Tesla and SpaceX frontman Elon Musk as the acquiring party and CF APR Super Holdings LLC as the seller, with New APR Energy, LLC as the acquired entity. The deal, which closed without public announcement, came to light on May 14.

Analysts inferred the deal’s scale from minority stakeholder disclosures, including one report of a 5 percent interest sold for approximately $50.4 million. Fortress Investment Group had purchased APR’s assets in late 2024, rebranded the operation as New APR Energy, and subsequently transferred ownership to Musk.

APR Energy specializes in rapidly deployable power infrastructure. The company maintains one of the world’s largest fleets of mobile gas and diesel turbines, with more than 1.1 gigawatts of generation capacity. Its modular units, which are often trailer-mounted, enable turnkey installations ranging from 20 MW to over 500 MW.

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APR provides full engineering, procurement, construction, operation, and maintenance services for behind-the-meter power plants, serving everything from data centers, utilities, and industrial clients.

The firm has expanded aggressively to meet surging demand, recently adding turbines and deploying over 100 MW for a major AI hyperscaler. Its solutions bridge critical gaps where grid interconnections face delays of two to five years, according to Yahoo.

The acquisition means something more for Musk. As he continues to expand projects in artificial intelligence, especially xAI, his AI venture, there is a greater need to supply energy-intensive supercomputing clusters, including the Colossus project, with what they need: reliable and high-capacity power.

Ownership of APR provides immediate access to flexible generation assets that can be deployed adjacent to data centers, reducing dependence on a strained infrastructure. It also complements Tesla’s energy storage business, so Musk will be able to pull from his own entities to address the rapid scaling demands of AI training and compute.

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Tesla has to fix a big problem with its old headlights, NHTSA says

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tesla model 3 first generation headlight
Credit: Tesla Asia/Twitter

Tesla had a petition protesting a recall to fix a potential issue with 2017-2023 Model Y and Model 3 vehicles’ headlights was denied, as the National Highway Traffic Safety Administration (NHTSA) disagreed with the company’s opinion of things.

The recall covers approximately 19,917 Model Y and Model 3 vehicles built from 2017 to 2023. Tesla initially submitted a noncompliance report for the headlights on these vehicles on March 15, 2024. Tesla then petitioned for an exemption from the fix, which violated FMVSS No. 108 (40 CFR 571.108), arguing that the “noncompliance is inconsequential as it relates to motor vehicle safety.

The NHTSA disagreed, stating that Tesla’s conclusion that the headlights do not increase any risk was not an opinion it shared. The agency said it disagreed with Tesla’s assumption that glare is not increased to surrounding traffic. This issue could be highlighted even more in certain weather conditions.

Tesla will be required to remedy the issue, the NHTSA ruled:

“In consideration of the foregoing, NHTSA has decided that Tesla has not met its burden of persuasion that the subject FMVSS No. 108 noncompliance is inconsequential to motor vehicle safety. Accordingly, Tesla’s petition is hereby denied, and Tesla is consequently obligated to provide notification of and free remedy for that noncompliance under 49 U.S.C. 30118 and 30120.”

The issue here appears to be the angle of the headlights and the brightness they emit during operation. The NHTSA report states that:

“Tesla’s headlamp supplier, Marelli Automotive Lighting, tested 25 right-hand and 25 left-hand lamps, and for this sample, found the maximum photometric intensity measured in the 10°U to 90°U and 90°L to 90°R zone was between 136.2 cd and 230.1 cd for the right-hand lamps and between 117.5 cd and 160.3 cd for the left-hand lamps. According to Tesla, these tests revealed that the photometric intensity of the right-hand and left-hand headlamp lower beam on the subject vehicles may measure as much as 230.1 cd in the 10°U to 90°U and 90°L to 90°R zone, exceeding the maximum photometric intensity by 105.1 cd. Additionally, Tesla states that a left-hand lamp tested by a Transport Canada recognized laboratory measured a maximum of 171.27 cd in the 10°U to 90°U and 90°L to 90°R zone. Despite these measurements exceeding the allowed photometric maximum of 125 cd, Tesla believes that the subject noncompliance is inconsequential to motor vehicle safety.”

Tesla also argued at some points that the headlights had not been deemed responsible for any complaints, accidents, or injuries related to the noncompliance.

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NTSB findings on fatal Tesla crash tell a very different story

The NTSB confirmed the driver, not Tesla’s FSD, caused the fatal Texas house crash.

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The National Transportation Safety Board released preliminary findings Wednesday confirming that a Tesla driver, not the vehicle’s software, caused a fatal crash in Katy, Texas in June. The driver, 44-year-old Michael Butler, had engaged Full Self-Driving Supervised mode on Rose Hollow Lane, a residential street with a 30 mph speed limit, before manually overriding the system by pressing the accelerator pedal all the way to 100%. Data recovered from the 2025 Tesla Model 3 showed the vehicle was traveling over 70 miles per hour when it struck a home and killed 76-year-old Martha Avila, who was inside. Weather was clear, the road was dry, and it was daylight.

Texas man charged in fatal Tesla crash where he blamed Autopilot

Butler told authorities he had passed out at the wheel. But security camera footage obtained by the NTSB told a different story, and showed the car accelerating through an intersection before leaving the road entirely. Police also found that Butler’s phone had Google searches including the terms “Tesla FSD not aggressive enough 2026” and “Tesla FSD too timid,” raising serious questions about how he was using the system before the crash. Butler has since been charged with manslaughter. The victim’s family has filed a lawsuit against both Butler and Tesla, alleging negligence.

The NTSB findings aligned directly with what Tesla VP of AI Software Ashok Elluswamy had already stated publicly on X in the weeks after the crash, writing that “the driver manually overrode self-driving by pressing the accelerator all the way to 100%.” The data confirmed his account.

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