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Boeing Starliner spacecraft successfully returns to flight 29 months after ill-fated debut

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4 years ago

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More than three years after SpaceX’s Crew Dragon spacecraft first safely reached orbit and almost three and a half years after Boeing’s Starliner crew capsule’s ill-fated launch debut, Boeing has finally returned to flight and made it farther than ever before towards a successful test flight.

Almost ten months after Boeing’s first attempt at Starliner’s second uncrewed Orbital Flight Test (OFT-2 #1), the stars aligned. As expected, the United Launch Alliance’s Atlas V rocket lifted off on time at 6:54 pm EDT (22:54 UTC) on Thursday, May 19th, ascending from Cape Canaveral Space Force Station (CCSFS) Launch Complex 41 (LC-41) without issue. After a four and a half minute burn, the Atlas V booster – powered by a Russian-built RD-180 engine – separated and the Centaur upper stage – powered by two Aerojet Rocketdyne RL-10 engines – took over.

Another six minutes later, Centaur shut down and Starliner ultimately separated from the rocket a bit less than 12 minutes after liftoff. Unlike SpaceX’s Crew Dragon, though, Starliner separated from its launch vehicle before reaching orbit – a task Boeing engineers chose to reserve for the spacecraft itself to limit stress on the spacecraft and crew in the event of a high-altitude abort. However, that design decision also adds significant risk in other ways and – after the spacecraft’s extremely poor performance during its first launch attempt – turns a Starliner launch into a sort of 30-minute cliffhanger.

While just a hair shy of true orbit, Starliner’s suborbital launch trajectory means that whether or not it wants to, the spacecraft will reenter Earth’s atmosphere about an hour after liftoff if it can’t complete a minute-long orbital insertion burn. In the case of OFT-2, that burn came about 31 minutes after liftoff and was thankfully successful, inserting Starliner into a stable, circular orbit and undoubtedly triggering a massive wave of relief for all employees involved. From that stable orbit, Starliner can finally begin to prepare to rendezvous with the International Space Station (ISS) for the first time ever.

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The story of Starliner’s tortured orbital flight test (OFT) campaign began in earnest on December 20th, 2019, when an uncrewed prototype of the Boeing spacecraft first attempted to launch to the International Space Station (ISS) atop a United Launch Alliance (ULA) Atlas V rocket. Infamously, a major software bug that could have been easily detected with even the most basic integrated hardware-in-the-loop prelaunch testing caused Starliner to lose control the moment it separated from Atlas V. Only through a heroic last-second effort was Boeing able to insert Starliner into orbit and prevent the spacecraft from reentering prematurely, which would have likely destroyed it. After hundreds of seconds of unplanned burns of its many attitude control thrusters, Starliner no longer had enough propellant to safely reach the ISS.

SpaceX set to launch NASA astronauts first after Boeing narrowly avoids catastrophe in space

Boeing would later correct another completely unrelated software bug mere hours before Starliner’s planned reentry and recovery. If undetected, it could have caused the spacecraft’s capsule and service sections to crash into each other shortly after separation, potentially damaging the capsule’s heat shield and dooming it to destruction during reentry. Had astronauts been aboard, either of the two software bugs could have potentially resulted in crew fatalities and total mission failure. Instead, through a combination of sheer luck and a quick emergency response from Boeing and NASA teams, the spacecraft was saved and recovered in New Mexico.

On a positive note, aside from raising deep and foreboding questions about Boeing’s software development and integrating testing capabilities and NASA’s inept and inconsistent oversight, OFT-1 did still demonstrate that Starliner was able to reach orbit, operate in space, deorbit, survive atmospheric reentry, and land softly under parachutes.

However, the problems were about to continue and spread beyond software. On July 30th, 2021, shortly before a different uncrewed Starliner was scheduled to reattempt the first Orbital Flight Test, the launch was aborted. Eventually, Boeing and NASA reported that 13 of Starliner’s 24 main oxidizer valves had failed to open during a prelaunch test just a few hours before liftoff. The resulting investigation ultimately concluded that the Aerojet Rocketdyne-supplied valves had a faulty design and that Boeing had failed to properly insulate those valves from humidity and water intrusion. It also delayed the next OFT-2 launch attempt by almost ten months.

But finally, after almost 30 months of work to rectify those software and hardware failures, Starliner has intentionally reached a stable orbit without running into a major problem – certainly cause for some amount of optimism. Still, safely rendezvousing and docking with the ISS may be the biggest and riskiest challenge Starliner has faced yet and Boeing will be attempting the feat for the first time in its modern history. Starliner is expected to begin proximity operations around 3 pm EDT on May 20th. If the first attempt is perfect, docking could occur as early as 7:10 pm EDT.

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Ultimately, even if Boeing is now more than three years behind SpaceX, whose Crew Dragon spacecraft first reached orbit and the ISS in March 2019 and launched its first astronauts in May 2020, it’s essential that NASA has two redundant crew vehicles available to carry its astronauts to and from the station. SpaceX’s extraordinary success and heroic efforts have allowed the company to singlehandedly ensure NASA access to the ISS since November 2020, but no complex system is perfect and even a failure outside of SpaceX’s control could trigger a long delay that could threaten NASA’s uninterrupted presence on the International Space Station.

NASA has contracts with SpaceX to maintain that uninterrupted presence at the ISS through Crew Dragon’s Crew-7 mission, which could launch as early as September 2023 and would then return to Earth around March 2024. If OFT-2 is completed without significant issue, Boeing’s next priority is Starliner’s Crew Flight Test (CFT), a crewed launch debut that could happen before the end of 2022.

After that, Starliner’s first operational crew launch could potentially occur in Q1 2024, just before Crew Dragon’s Crew-7 recovery. Following Crew Dragon’s near-flawless uncrewed test flight, it took another 14 months for NASA and SpaceX to proceed to Demo-2, Dragon’s Crew Flight Test equivalent. Dragon’s first operational astronaut launch occurred in November 2020, 20 months after its uncrewed demo flight. If NASA follows a similar path for Starliner, that meshes well with an operational debut in early 2024.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Tesla Optimus Gen 3 is coming to the Tesla Diner with new ambitions

Tesla’s Optimus robot left the Hollywood Diner within months of opening. Now Musk is planning its return with a bigger role and a major Gen 3 upgrade underway.

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6 hours ago

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March 30, 2026

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla’s Optimus robot was one of the most talked-about features when the Tesla Diner opened on Santa Monica Boulevard in Hollywood on July 21, 2025. Dubbed “Poptimus” by Tesla fans, the Gen 2 robot stood upstairs at the retro-futuristic, drive-in theater and Tesla Supercharging station, scooping popcorn into bags and handing them to guests with a wave.

The diner itself had been years in the making. Elon Musk first floated the idea in 2018 with a tweet about building an “old-school drive-in, roller skates & rock restaurant” at a Hollywood Supercharger. What eventually opened was a unique two-story neon-lit space, with 80 EV charging stalls, and Optimus serving as a live demonstration of where Tesla’s ambitions were headed.


But Optimus did not stay long, and was gone by December 2025.

Now, the robot is set to return with a more demanding job. Musk has ambitions for Optimus to take on a food runner role in 2026, delivering meals directly to cars at the Supercharger stalls. While the latest Gen 3 Optimus is likely to initially take on its previous popcorn-serving role, it wouldn’t be out of the question for Optimus to see a quick promotion. With improved  hand dexterity that features 50 total actuators and 22 degrees of freedom per hand, and significantly more powerful processing through Tesla’s latest AI5 chip that includes Grok-powered voice interaction, Musk described Optimus at the Abundance Summit on March 12, 2026, as “by far the most advanced robot in the world, Nothing’s even close.”

That confidence is backed by a major manufacturing shift. At the Q4 2025 earnings call in January, Musk announced Tesla would discontinue the Model S and Model X and convert those Fremont production lines to build Optimus. “It’s time to basically bring the Model S and X programs to an end,” he said, calling for a pivot that reflects where the Tesla’s future lies.

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Elon Musk

Musk forces Judge’s exit from shareholder battles over viral social media slip-up

McCormick insisted in a court filing that she harbors no actual bias against Musk or the defendants. She claimed she either never clicked the “support” button, LinkedIn’s version of a “like,” or did so accidentally.

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10 hours ago

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March 30, 2026

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(Credit: Tesla)

Many Tesla fans are familiar with the name Kathaleen McCormick, especially if they are investors in the company.

McCormick is a Delaware Chancery Court Judge who presided over Tesla CEO Elon Musk’s pay package lawsuit over the past few years, as well as his purchase of Twitter. However, she will no longer be sitting in on any issues related to Musk.

Elon Musk demands Delaware Judge recuse herself after ‘support’ post celebrating $2B court loss

In a rare admission of potential optics issues in one of America’s most powerful corporate courts, Delaware Chancery Court Chancellor Kathaleen McCormick stepped aside Monday from a cluster of shareholder lawsuits targeting Elon Musk and Tesla’s board.

The move came just days after Musk’s legal team highlighted her apparent “support” on LinkedIn for a post that mocked the billionaire over his 2022 tweets about the $44 billion Twitter acquisition.

McCormick insisted in a court filing that she harbors no actual bias against Musk or the defendants. She claimed she either never clicked the “support” button, LinkedIn’s version of a “like,” or did so accidentally.

She wrote in a newly published memo from the Delaware Chancery Court:

“The motion for recusal rests on a false premise — that I support a LinkedIn post about Mr. Musk, which I do not in fact support. I am not biased against the defendants in these actions.”

Yet she granted the reassignment anyway, acknowledging that the intense media scrutiny surrounding her involvement had become “detrimental to the administration of justice.”

The consolidated cases will now be handled by three of her colleagues on the Delaware Court of Chancery, the nation’s go-to venue for high-stakes corporate disputes. The lawsuits accuse Musk and Tesla directors of breaching fiduciary duties through lavish executive compensation and lax governance oversight.

One prominent claim, filed by a Detroit pension fund, challenges massive stock awards granted to board members, alleging the payouts harmed the company. The litigation also overlaps with issues stemming from Musk’s turbulent 2022 Twitter purchase.

McCormick’s history with Musk made her a lightning rod. In 2022, she presided over the fast-tracked lawsuit that ultimately forced Musk to complete the Twitter deal after he tried to back out.

Then in 2024, she struck down his record $56 billion Tesla compensation package, ruling the approval process was flawed and overly CEO-friendly. The Delaware Supreme Court later reinstated the pay on technical grounds, but the ruling fueled Musk’s long-standing criticism of the state’s judiciary.

Musk has repeatedly urged companies to reincorporate elsewhere, arguing Delaware courts have grown hostile to visionary leaders. Monday’s recusal hands him a symbolic victory and underscores how personal social-media activity can collide with judicial impartiality standards.

Delaware law requires judges to step aside if there’s even a “reasonable basis” to question their neutrality.

Court watchers say the episode highlights growing tensions in corporate America’s legal epicenter. While McCormick maintained her impartiality, the appearance of bias proved too costly to ignore. The cases will proceed without her, but the broader debate over Delaware’s dominance in business litigation is far from over.

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Elon Musk

Elon Musk has generous TSA offer denied by the White House: here’s why

Musk stepped in on March 21 via a post on X, writing: “I would like to offer to pay the salaries of TSA personnel during this funding impasse that is negatively affecting the lives of so many Americans at airports throughout the country.”

Published

12 hours ago

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March 30, 2026

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Tesla and SpaceX CEO Elon Musk made a generous offer to pay the salaries of Transportation Security Administration (TSA) employees last week, but the offer was denied by the White House.

In a striking display of private-sector initiative clashing with federal bureaucracy, the White House has turned down an offer from Elon Musk to personally cover the salaries of TSA officers amid an ongoing partial government shutdown. The rejection, reported last Wednesday by multiple outlets, highlights the legal and political hurdles facing unconventional solutions to Washington’s funding gridlock.

The impasse began weeks ago when Congress failed to pass funding for the Department of Homeland Security (DHS), leaving TSA employees, essential workers who screen millions of travelers daily, without paychecks while still required to report for duty.

Frustrated travelers have endured record-long security lines at major airports, with reports of chaos and delays rippling across the country.

Musk stepped in on March 21 via a post on X, writing: “I would like to offer to pay the salaries of TSA personnel during this funding impasse that is negatively affecting the lives of so many Americans at airports throughout the country.”

But it was not for no reason.

White House spokesperson Abigail Jackson responded on behalf of the Trump administration, expressing appreciation for Musk’s gesture.

However, the legal obstacles, which would be insurmountable, would inhibit Musk from doing so. Jackson said:

“We greatly appreciate Elon’s generous offer. This would pose great legal challenges due to his involvement with federal government contracts.”

Musk’s companies hold significant federal contracts, including NASA launches through SpaceX and potential Defense Department work, raising concerns about conflicts of interest, ethics rules, and anti-bribery statutes that prohibit private payments to government employees. Administration officials also indicated they expect the shutdown to end soon, making external funding unnecessary.

The episode underscores deeper tensions in Washington. Musk, who has advised on government efficiency efforts and maintains a close relationship with President Trump, has frequently criticized wasteful spending and bureaucratic delays.

His offer came as airport security lines ballooned, drawing public frustration toward both parties. TSA officers, many of whom rely on paychecks to cover mortgages and family expenses, have continued working without compensation, a situation that has drawn bipartisan concern but little immediate resolution.

Critics of the rejection argue it prioritizes red tape over practical relief for frontline workers and travelers. Supporters of the White House position counter that allowing private funding sets a dangerous precedent and could undermine congressional authority over the budget.

The White House eventually came to terms with the TSA on Friday and started paying them once again, and lines at airports instantly shrank.  The Department of Homeland Security (DHS) said that TSA staf would begin receiving paychecks “as early as” today.

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