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Boeing Starliner and SpaceX Crew Dragon crew capsules on track for back-to-back launches

On November 21st, Boeing's Orbital Flight Test Starliner spacecraft departed its integration facilities and headed for ULA's LC-41 launch pad. (Richard Angle)

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NASA Commercial Crew partners Boeing and SpaceX are taking big steps towards two unique flight tests of their respective Starliner and Crew Dragon spacecraft, and – if the stars align – could jam-pack next month with spaceflight milestones.

In the last two weeks alone, both companies have checked off major milestones while preparing their human-rated spacecraft for flight, and – with a little luck over the next few weeks – Starliner and Crew Dragon processing could align for back-to-back launches in the last few weeks of 2019.

A render of Boeing’s Starliner spacecraft. (Boeing)
Crew Dragon arrives at the International Space Station during its March 2019 Demo-1 mission and orbital launch debut. (NASA)

On Atlas’ shoulders

Starliner’s uncrewed orbital flight test (OFT) is currently scheduled no earlier than (NET) December 17th and Boeing – after years of delays – is finally on the last legs of preparation for the spacecraft’s orbital launch debut (OFT). On November 4th, some 12 months after it was originally planned to occur, Boeing’s Starliner spacecraft completed a (mostly) successful pad abort test, demonstrating the ability to whisk astronauts away from a failing rocket or any other pad emergency prior to launch. Aside from a parachute deployment failure caused by insufficient quality assurance checkouts, Starliner performed exactly as expected.

With the Starliner pad abort now complete, the spacecraft’s OFT is front and center. On November 20th, United Launch Alliance (ULA) CEO Tory Bruno announced that the company – chosen by Boeing to launch Starliner – had successfully completed a “Mission Dress Rehearsal”, more or less a virtual simulation of Atlas V launch operations.

According to ULA, the MDR was a joint test conducted by ULA teams in Denver and Cape Canaveral, personnel from NASA and Boeing, and the Cape Canaveral Air Force Station (CCAFS) 45th Space Wing.

On November 21st, the day after Atlas V’s successful MDR, Boeing officially handed off the OFT Starliner to ULA, who used a small wheeled crawler to transport the spacecraft from Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) to ULA’s LC-41 launch complex. Finally, shortly after the transporter arrived at LC-41, ULA craned the spacecraft to the top of its Vertical Integration Facility (VIF) and technicians secured Starliner to the rocket’s payload adapter and Centaur upper stage, itself recently stacked atop an Atlas V booster.

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Atlas V was brought vertical on November 4th in preparation for Starliner mate. (ULA)

The time left ahead of OFT will be used to ensure a successful first flight of both the spacecraft and its uniquely-configured launch vehicle. OFT will be the first time Atlas V launches a payload without a fairing. Combined with the unusual fact that Starliner is significantly wider than the rocket’s Centaur upper stage, a large skirt and other unusual aerodynamic features had to be added to counterbalance dangerous instability that could otherwise crop up in flight.

Of note, the OFT Starliner’s service section (the cylindrical lower half) will not launch with an operational abort system, meaning that the system of four powerful engines are either entirely absent or will be disabled in flight.

Starliner prepares to leave its integration hangar ahead of OFT. (Boeing)
After leaving the hangar, ULA took possession of Starliner and transported the spacecraft to its Atlas V launch pad. (Richard Angle)

Boeing’s Starliner OFT will more or less mirror Crew Dragon’s March 2019 launch debut, nominally launching, reaching orbit, rendezvousing and docking with the ISS, and successfully returning to Earth a week or so later. Although NASA did not originally require its CCP providers to perform uncrewed orbital flight tests prior to their first attempted crewed launches, NASA officials have since made it clear that they are extremely grateful that Boeing and SpaceX proposed them.

Encore!

At the same time as Boeing and ULA are preparing for Starliner’s first orbital launch, SpaceX is in the late stages of preparing Falcon 9 and Crew Dragon for the spacecraft’s In-Flight Abort (IFA), a test that Boeing chose not to perform – NASA required a pad abort but left the rest up to its providers to propose (or not propose). On November 13th, Crew Dragon capsule C205 successfully fired up two Draco maneuvering thrusters and its eight integrated SuperDraco abort engines, verifying that a major design flaw that destroyed capsule C201 has likely been alleviated.

Crew Dragon’s IFA test is scheduled no earlier than December 2019 and will likely fall somewhere in the second half of the month, potentially putting it just days before or after Starliner’s orbital launch debut. All told, the last month of 2019 is likely to be jam-packed with major spaceflight milestones, particularly for NASA’s Commercial Crew Program. If all goes as planned during Boeing and SpaceX’s imminent flight tests, both providers believe they could be ready for their first astronaut launches in early 2020.

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Tesla MultiPass in Europe expands, allowing ease of access to non-Tesla chargers

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Credit: TeslaCharging | X

The Tesla MultiPass program in Europe is expanding to new countries. The program was launched earlier this year to assist Tesla owners in having an easier charging experience at non-Tesla EV chargers.

In September, Tesla launched the MultiPass program to owners in the Netherlands, which aimed to enable charging for Tesla owners at third-party stations using the app or keycard. It was developed to avoid having to use multiple apps for each charging manufacturer.

Tesla launches MultiPass to simplify charging at non-Tesla stations

Both access and payment would be performed through the Tesla app, streamlining the entire process.

Today, Tesla expanded the program to Sweden, Germany, the United Kingdom, France, and Belgium, building on its initial rollout and partnering with companies like Fastned to improve EV roaming coverage across the continent.

The program is still in its early stages, and it appears to have some issues, which were highlighted by owners.

Some state that the different designs between chargers can create a bit of a hassle, especially as some do not properly display charging rates and inconsistent pricing displays.

Additionally, Tesla’s Trip Planner and other route planner integrations are not as descriptive as they should be, so some owners suggested reliability and visibility improvements.

Tesla partnered with Electrify America, Rivian’s Adventure Network, and other networks to expand charging availability and make options more readily available.

Tesla’s Supercharger presence in Europe has expanded quite a bit over the past few years, but EVs are much more prevalent there than they are here in the U.S. The company has done a great job of growing the Supercharger presence this year, and there are currently over 11,000 stalls on the continent.

This year, Tesla added 200 total stations and roughly 1,250 total stalls, a 16 percent increase from last year. Europe also has a high concentration of V4 Superchargers, as nearly 42 percent of the stalls on the continent are V4, giving higher charging rates of up to 500 kW.

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Cybertruck

Tesla announces delivery timeline for Cybertruck in new market

“Coming soon! Estimated deliveries in Q1 for UAE.”

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Credit: Tesla

Tesla announced its delivery timeline for the Cybertruck as it heads to a new market.

Tesla Cybertruck deliveries started in the United States and Canada back in late 2023. However, the company has been looking to expand the all-electric pickup to new markets, including the Middle East, for which it opened up orders for earlier this year.

Initially, Tesla planned to launch deliveries late this year, but there has been a slight adjustment to the timeline, and the company now anticipates the pickup to make its way to the first adopters in the United Arab Emirates in Q1 2026.

This was confirmed by the Tesla Cybertruck program’s lead engineer, Wes Morrill:

Tesla first opened orders for the Cybertruck in the Middle East in mid-September of this year. It will be priced at AED 404,900 for the Dual Motor All-Wheel-Drive ($110,254) and AED 454,900 ($123,869) for the Cyberbeast trim.

The Cybertruck has been a highly anticipated vehicle in many parts of the world, but its ability to be sold in various regions is what is truly causing delays in the company’s efforts to bring the electric pickup worldwide.

Tesla confirms Cybertruck will make its way out of North America this year

In Europe, various agencies have challenged the design of the Cybertruck, arguing that it is unsafe for pedestrians due to its sharp edges and “boxy” design.

Agencies in the EU have said the vehicle’s “blade-like” protrusions are a violation of rules that ban sharp exterior edges that could cause severe injuries.

In Asia, Tesla will likely have to develop a smaller, more compact version of the vehicle as it does not align with local standards for urban environments. However, Tesla filed for energy consumption approval for the Cybertruck in December 2024, but there has been no real update on the status of this particular inquiry.

Overall, these issues highlight a real bottleneck in futuristic vehicle designs and the out-of-date regulations that inhibit the vehicle from becoming more widely available. Of course, Tesla has teased some other designs, including a more traditional pickup or even a compact Cybertruck build, but the company is not one to shy away from its commitments.

Nevertheless, the Cybertruck will appear in the Middle East for the first time in 2026.

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Elon Musk

Tesla teases new AI5 chip that will revolutionize self-driving

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Credit: Tesla

Elon Musk revealed new information on Tesla’s AI5, previously known as Hardware 5, chip, for self-driving, which will be manufactured by both Samsung and TSMC.

The AI5 chip is Tesla’s next-generation hardware chip for its self-driving program, Optimus humanoid robots, and other AI-driven features in both vehicles and other applications. It will be the successor to the current AI4, previously known as Hardware 4, which is currently utilized in Tesla’s newest vehicles.

Elon Musk reveals Tesla’s HW5 release date, and that it won’t be called HW5

AI5 is specially optimized for Tesla use, as it will work alongside the company’s Neural Networks to focus on real-time inference to make safe and logical decisions during operation. It was first teased by Tesla in mid-2024 as Musk called it “an amazing design” and “an immense jump” from the current AI4 chip.

It will be roughly 4o times faster, have 8 times the raw compute, 9 times the memory capacity, 5 times the memory bandwidth, and 3 times the efficiency per watt.

It will be manufactured by both TSMC and Samsung at their Arizona and Texas fab locations, respectively.

Here’s what Musk revealed about the chip yesterday:

Different Versions

Samsung and TSMC will make slightly different versions of the AI5 chip, “simply because they translate designs to physical form differently.” However, Musk said the goal is that its AI software would work identically.

This was a real concern for some who are familiar with chip manufacturing, as Apple’s A9 “Chipgate” saga seemed to be echoing through Tesla.

Back in 2015, it was found that Apple’s A9 chips had different performances based on who manufactured them. TSMC and Samsung were both building the chips, but it was found that Samsung’s chips had shorter battery life than TSMC-fabricated versions.

Apple concluded that the variance was about 2-3 percent. However, Tesla will look to avoid this altogether.

Release and Implementation into Vehicles

Musk said that some samples will be available next year, and “maybe a small number of units” would equip the chip as well. However, high-volume production is only possible in 2027.

This means, based on Tesla’s own timeline for Cybercab production in Q2 2026, early iterations of the vehicle would rely on AI4. Many believe AI4 can be utilized for solved self-driving, but the power of subsequent versions, including AI5 and beyond, will be more capable.

AI6 and Beyond

AI6 will utilize the same fabs as AI5, but there would be a theoretical boost in performance by two times with this version.

AI6 could enter volume production by mid-2028. However, AI7, which Musk only briefly mentioned, “will need different fabs, as it is more adventurous.”

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