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Boeing Starliner and SpaceX Crew Dragon crew capsules on track for back-to-back launches

On November 21st, Boeing's Orbital Flight Test Starliner spacecraft departed its integration facilities and headed for ULA's LC-41 launch pad. (Richard Angle)

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NASA Commercial Crew partners Boeing and SpaceX are taking big steps towards two unique flight tests of their respective Starliner and Crew Dragon spacecraft, and – if the stars align – could jam-pack next month with spaceflight milestones.

In the last two weeks alone, both companies have checked off major milestones while preparing their human-rated spacecraft for flight, and – with a little luck over the next few weeks – Starliner and Crew Dragon processing could align for back-to-back launches in the last few weeks of 2019.

A render of Boeing’s Starliner spacecraft. (Boeing)
Crew Dragon arrives at the International Space Station during its March 2019 Demo-1 mission and orbital launch debut. (NASA)

On Atlas’ shoulders

Starliner’s uncrewed orbital flight test (OFT) is currently scheduled no earlier than (NET) December 17th and Boeing – after years of delays – is finally on the last legs of preparation for the spacecraft’s orbital launch debut (OFT). On November 4th, some 12 months after it was originally planned to occur, Boeing’s Starliner spacecraft completed a (mostly) successful pad abort test, demonstrating the ability to whisk astronauts away from a failing rocket or any other pad emergency prior to launch. Aside from a parachute deployment failure caused by insufficient quality assurance checkouts, Starliner performed exactly as expected.

With the Starliner pad abort now complete, the spacecraft’s OFT is front and center. On November 20th, United Launch Alliance (ULA) CEO Tory Bruno announced that the company – chosen by Boeing to launch Starliner – had successfully completed a “Mission Dress Rehearsal”, more or less a virtual simulation of Atlas V launch operations.

According to ULA, the MDR was a joint test conducted by ULA teams in Denver and Cape Canaveral, personnel from NASA and Boeing, and the Cape Canaveral Air Force Station (CCAFS) 45th Space Wing.

On November 21st, the day after Atlas V’s successful MDR, Boeing officially handed off the OFT Starliner to ULA, who used a small wheeled crawler to transport the spacecraft from Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) to ULA’s LC-41 launch complex. Finally, shortly after the transporter arrived at LC-41, ULA craned the spacecraft to the top of its Vertical Integration Facility (VIF) and technicians secured Starliner to the rocket’s payload adapter and Centaur upper stage, itself recently stacked atop an Atlas V booster.

Atlas V was brought vertical on November 4th in preparation for Starliner mate. (ULA)

The time left ahead of OFT will be used to ensure a successful first flight of both the spacecraft and its uniquely-configured launch vehicle. OFT will be the first time Atlas V launches a payload without a fairing. Combined with the unusual fact that Starliner is significantly wider than the rocket’s Centaur upper stage, a large skirt and other unusual aerodynamic features had to be added to counterbalance dangerous instability that could otherwise crop up in flight.

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Of note, the OFT Starliner’s service section (the cylindrical lower half) will not launch with an operational abort system, meaning that the system of four powerful engines are either entirely absent or will be disabled in flight.

Starliner prepares to leave its integration hangar ahead of OFT. (Boeing)
After leaving the hangar, ULA took possession of Starliner and transported the spacecraft to its Atlas V launch pad. (Richard Angle)

Boeing’s Starliner OFT will more or less mirror Crew Dragon’s March 2019 launch debut, nominally launching, reaching orbit, rendezvousing and docking with the ISS, and successfully returning to Earth a week or so later. Although NASA did not originally require its CCP providers to perform uncrewed orbital flight tests prior to their first attempted crewed launches, NASA officials have since made it clear that they are extremely grateful that Boeing and SpaceX proposed them.

Encore!

At the same time as Boeing and ULA are preparing for Starliner’s first orbital launch, SpaceX is in the late stages of preparing Falcon 9 and Crew Dragon for the spacecraft’s In-Flight Abort (IFA), a test that Boeing chose not to perform – NASA required a pad abort but left the rest up to its providers to propose (or not propose). On November 13th, Crew Dragon capsule C205 successfully fired up two Draco maneuvering thrusters and its eight integrated SuperDraco abort engines, verifying that a major design flaw that destroyed capsule C201 has likely been alleviated.

Crew Dragon’s IFA test is scheduled no earlier than December 2019 and will likely fall somewhere in the second half of the month, potentially putting it just days before or after Starliner’s orbital launch debut. All told, the last month of 2019 is likely to be jam-packed with major spaceflight milestones, particularly for NASA’s Commercial Crew Program. If all goes as planned during Boeing and SpaceX’s imminent flight tests, both providers believe they could be ready for their first astronaut launches in early 2020.

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Investor's Corner

Tesla’s flying Roadster just revealed something bigger than the car

Analysts say the Roadster demo puts a Tesla and SpaceX merger back on the table.

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Tesla’s new Roadster, upside down and trailing cold gas thruster smoke, flips over a lineup of Tesla vehicles at the Roadster unveiling near Waco, Texas on October 15, 2026. (Image: Tesla)
Tesla’s new Roadster, upside down and trailing cold gas thruster smoke, flips over a lineup of Tesla vehicles at the Roadster unveiling near Waco, Texas on October 15, 2026. (Image: Tesla)

The Roadster unveiling near Waco ended Thursday night, and by Friday morning much of the investor reaction had less to do with the car than with who owns the rocket technology inside it.

Wedbush analyst Dan Ives said the event “puts the Tesla/SpaceX relationship on the table in a tangible way,” pointing to the propulsion, pressure vessel and control hardware sitting on a Tesla product. Gene Munster of Deepwater Asset Management called the demo “a ridiculous display of engineering” with “no commercial value” beyond embarrassing traditional automakers, though he said it showed Musk wants the two companies together.

The more specific forecast came a day earlier from Barclays. Analyst Dan Levy told clients a deal could be announced before Tesla’s annual meeting, which must happen by December 6, and that an announcement in late October or early November could make shareholder approval harder. Barclays expects SpaceX to be the buyer in an all stock deal, with Tesla holders receiving SpaceX shares at a premium, based on market values of roughly $2.1 trillion for SpaceX and $1.5 trillion for Tesla. If nothing lands around the meeting, the bank still sees an announcement within 6 to 12 months.

The Roadster demo just added more weight to merger speculations. Tesla’s demo used cold gas thrusters and pressure tanks of the kind SpaceX uses on Falcon 9, and Musk described the car as a collaboration between Tesla and SpaceX engineers, as we mentioned in our breakdown of the three Roadster configurations.


Musk has not publicly addressed a deal since the event, as far as we have seen. His most direct answer remains the one he gave at the All In Summit, when he said that with so much collaboration, “who can imagine what action one might take” without ruling anything out. Ives has held to a 2027 timeline since his March note, and Musk pushed back on the China piece of the speculation when ARK floated a year end announcement in August.

The next test is Tesla’s third quarter earnings call on October 21. However, we recall in July that Musk told analysts, “we can’t talk about combining companies and that kind of thing on an earnings call,” so a clear answer wouldn’t be expected.

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How Tesla’s Roadster fan system and thrusters are built to dominate the corners

Tesla’s Roadster uses fans, active wings and cold gas thrusters to create grip at any speed.

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The Roadster’s rear wing, one of the aerodynamic elements Tesla pairs with a fan-based downforce system. (Image: Tesla)
The Roadster’s rear wing, one of the aerodynamic elements Tesla pairs with a fan-based downforce system. (Image: Tesla)

Tesla’s new Roadster is best known for flipping through the air in Texas, but the technology that matters most for a race track is the stuff that keeps it on the ground. Tesla’s Roadster page describes a multi-mode fan and ground sealing system that acts as a downforce generator, pulling air out from beneath the car. Tesla says it provides enough suction to hold the vehicle upside down, even when stationary.

That is the key difference from the wings and diffusers on a normal supercar. Conventional aero only makes downforce when the car is moving, and it grows with speed, so a car has the least grip in the slow corners and under hard braking. A fan system makes downforce at any speed. Tesla’s patent, which we covered last year, describes fans and deployable skirts that create sealed or partially sealed regions under the car, with the fans extracting air to lower the pressure and increase grip and stability.


Tesla pairs that with active wings, a next generation steer by wire system and a Track Mode that lowers the car and changes the suspension, with high downforce and low drag settings for the circuit. To keep weight down, Tesla points to magnesium, titanium and carbon fiber, manual controls and a fixed seat position, which it says lets the car respond to driver inputs almost instantly.

Tesla Roadster: Three configs, one can fly, 0-60 in 0.8 seconds

The cold gas thrusters are the other half. On the Thrust version they sit at the rear and Tesla says they take the car from 0 to 60 mph in under 0.9 seconds, while the Rocket version adds perimeter thrusters for forward, upward and lateral rotational movement. Tesla says the all electric actuators make micro adjustments within a fraction of a second.


Musk has been talking about records for years. In June 2019 he said, “We’re going to do things with the new Roadster that are kind of unfair to other cars.” That September, when a follower asked whether the Roadster would beat the Nürburgring production car record, he replied with one word, “Absolutely,” as we reported at the time. In February 2024 he said Tesla had “radically increased the design goals” for the car and that its sub one second 0 to 60 time would be “the least interesting part.”

There are caveats. Tesla has not published a lap time or a verified cornering figure, so the record talk is still a promise rather than a result. Tesla also says the car is not approved for public road use, and the thruster features are limited to the Rocket trim, which is invite only. Fan cars have also been banned or withdrawn before, and getting a sealed underbody to work on a rough public road is a harder problem than on a smooth track. The first real test will be an official lap at a circuit.

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Tesla Roadster: Three configs, one can fly, 0-60 in 0.8 seconds

Tesla’s Roadster comes in Performance, Thrust and Rocket versions, with a claimed 0-60 under 0.59 seconds.

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Elon Musk addresses the crowd next to the new Tesla Roadster, which Tesla offers in Performance, Thrust and Rocket versions. (Image: Tesla/X)

Tesla finally showed the next generation Roadster on Thursday night, and the demo had more in common with a SpaceX test than a track lap. At an event outside Waco, Texas, near SpaceX’s McGregor site, the car used a mix of fans and cold gas thrusters to drive up a curved ramp until it was upside down, then flew off, flipped and landed on the pavement. “Well, it worked,” Elon Musk said. “Flying cars are real.”

The Roadster also hovered itself over a Cybercab, Cybertruck, Tesla Semi, Model Y and Model 3 while moving, and that Tesla showed it going 0 to 60 mph in one second. Musk said “this will be the actual car that’s on the roads” and that it “literally is just going to puff itself up” to perform the maneuvers whenever an owner wants. He called the result a collaboration between Tesla and SpaceX engineers that is “better than any James Bond car,” with Franz von Holzhausen and Lars Moravy on site.

Tesla published new mind-blowing stats for the car that replace the previous targets. The Performance version is road ready and seats two, with active aerodynamics and a multi-mode suction system, and Tesla lists 0 to 60 mph in under 1.6 seconds. The Thrust version is race ready, also seats two, and adds rear-mounted cold gas thrusters for a 0 to 60 time of under 0.9 seconds. The Rocket version is described as air ready, seats one, and uses perimeter-mounted thrusters for forward and upward acceleration plus lateral rotational movement.

Configuration Seats 0 to 60 mph
Performance 2 under 1.6 s
Thrust 2 under 0.9 s
Rocket 1 under 0.59 s

Tesla’s own description: “So…yes, it can fly.” It lists a 0 to 60 time of under 0.59 seconds for Rocket, a top speed of up to more than 230 mph, and range of more than 300 miles. Tesla has not yet given pricing in the information we have seen, but has reopened $50,000 reservations in the newly updated Tesla Roadster configurator. Production is planned for Giga Texas in 2027 or 2028, and Musk has said it would follow the demo by 12 to 18 months.

Tesla’s Roadster page adds more on how the car works. A multi-mode fan and ground sealing system pulls air from under the car, producing enough suction to hold it upside down even when stationary. Active wings, steer-by-wire with a yoke, and a Track Mode that lowers the car round out the driving setup. The cold gas thrusters use all-electric actuators for micro adjustments to stabilize the car in flight. Tesla says it cut weight with magnesium, titanium and carbon fiber, manual controls and a fixed seat position, and the exterior has hidden headlights, a full-length taillight and Ano White paint inspired by aerospace coatings. Inside are an Ultrawhite interior with gray microsuede, a center touchscreen and two smaller forward displays, and gold tinted glass modeled on spacesuit visors. Availability is tiered: Performance is by reservation, Thrust is a limited release, and Rocket is invite only. Tesla notes the car is not approved for public road use, and that Rocket is not available in all regions.

Tesla Roadster Highlights

  • Aero and suction: a multi-mode fan and ground sealing system pulls air from under the car and can hold it upside down even when stationary. There are also active wings and a Track Mode that lowers the car.
  • Controls and thrusters: steer-by-wire with a yoke. The cold gas thrusters use all-electric actuators for micro adjustments that stabilize the car in flight.
  • Weight: magnesium, titanium and carbon fiber, manual controls and a fixed seat position.
  • Design: hidden headlights, a full-length taillight, Ano White paint inspired by aerospace coatings, and gold tinted glass modeled on spacesuit visors.
  • Interior: an Ultrawhite interior with gray microsuede, a center touchscreen and two smaller forward displays.
  • Availability: Performance is by reservation, Thrust is a limited release, and Rocket is invite only.
  • Road use: Tesla notes the car is not approved for public road use, and that Rocket isn’t available in all regions.

Musk has described the Roadster as “the best of the last of the human-driven cars,” and he has been open that it is a halo product. He said he is “not sure it moves the needle massively from a revenue standpoint,” and has warned that anyone whose top priority is safety should not buy it. Tesla reports third quarter earnings on October 21.

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