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Electric aircraft could transform short-distance regional air travel

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Whenever the subject of electric aircraft comes up I see the room filled with skeptical looks. The looks are not unwarranted. Even electric cars remain in the low single digits for worldwide market share and electric flight is undoubtedly a greater hurdle. The enemy of flight is weight after all and batteries are rather heavy. The skepticism though, while justified, is misplaced.

The problem is that we tend to think of air transport as large intercontinental craft flying thousands of miles at a time. Those certainly exist and there’s even one that travels 9000 miles, flying 17 hours from Perth to London. The reality for most air travel, however, is somewhat different. Statistics from the US Bureau of Transportation show that the overwhelming majority of US passengers are on domestic flights and what’s more, nearly half of those are under 700 miles.

 

Source: Bureau of Transportation Statistics, T-100 Market (All Carriers), Passengers, All Scheduled Domestic and International within/to/from USA 2017

 

Source: Bureau of Transportation Statistics – T100 domestic, all carriers

The data graphed above shows that 20% of domestic passengers are flying under 350 miles in the USA, with nearly 50% under 700 miles. Forget about the 9,000 mile international flights, this is the market for electrified flight in the near-term. The aircraft to support it are nearly here.

I’ve written in the past about the various electric aircraft in development from companies like Zunum Aero, Wright Electric, Airbus/Siemens, NASA, Eviation, BYE, and others. It’s still very early but advancement is steady and the age of electric flight is coming. For a moment consider Zunum Aero’s aircraft, the ZA10. It’s a 12-seat hybrid for regional transport, slated to begin test flights next year and deliveries in the early 2020s. The aircraft is targeting a range of 700 miles and will have a shorter range all-electric version. There’s also a larger variant planned.

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Zunum Aero’s ZA10 

  • 60 to 80% reduction in operating costs
  • 80% lower emissions and noise
  • 40% reduction in runway needs
  • Hybrid-electric range of 700 miles

Back to those skeptical looks. The financial driver for electrification is huge, with the potential to reduce operating costs 60 to 80%. More so with carbon pricing. If said hybrid aircraft also create less pollution, require shorter runways, reduce maintenance, and produce less noise, well then which carriers wouldn’t want to use them? Particularly in a regional market which, as noted previously, includes nearly 50% of all domestic flights in the US.

That all seems great, but even this understates the impact of electrification. What’s missing from the analysis is the potential for electric aircraft to fundamentally transform air travel as we know it, to vastly increase the number of flights under 700 miles.

 

The data we have today shows us the past, but this is the future:

Electric and hybrid aircraft have the potential to open up new regions to air travel, revitalize small neglected airports, create jobs in small communities, and make travel more enjoyable for everyone. This vision will become a necessity if we hope to have a cohesive society and growing economy,

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“In the globalized economy, communities without good air service struggle to attract investment and create jobs” – Zunum Aero

There’s a wonderful write-up on IEEE Spectrum which highlights how electrification can be the catalyst that rejuvenates regional travel. The article’s authors are from Zunum Aero, including the founder and the chief technology officer.

The article includes some interesting statistics on the current state of air travel. For example, the authors note that only 1% of the airports in the USA are responsible for 96% of the air traffic and that since 1980 the average aircraft seat capacity has increased by a factor of 4. What if electric aircraft can increase travel to just some of those other airports?

The current state of air travel is largely the result of financial choices made over many decades. Larger aircraft are more economical to purchase and operate, while fewer routes keep aircraft load factors high and simplifies logistics.

“Regional Travel is Ripe for Reinvention” – JetBlue Technology Ventures

The problem with this is that large airplanes require large infrastructure to support them (think space, buildings, runways) and the noise they generate is not well liked by residents. There aren’t many airports able to accommodate these needs so people are funneled to major airports located outside of major cities, sometimes inconveniently out of the way of the passengers’ ultimate destinations. This means more time is spent traveling to the airport, at the airport, and flying on the airplane, for an experience that is all to often chaotic and impersonal. In fact, door to door travel times have actually gotten worse for regional air travel, not better. Add in a snowstorm or a single large aircraft is delay and it can become a logistical nightmare.

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The benefits of electric aircraft are particularly well suited to regional air travel needs. The question is, will it be enough to usher in a renaissance for regional flight, where smaller aircraft travel more routes and to smaller airports? I certainly think so. Toronto has a great example of how this might occur. The Toronto Island airport can only operate small aircraft due to noise restrictions, but it’s use has grown steadily. It’s accessibility from downtown and the spectacular speed of service are key drivers. With electric aircraft I believe this type of scenario will become the norm.

Now, what if you could do it from your own front door?

 

Hyper-local air travel with electric vertical takeoff and landing aircraft (E-VTOL)

Imagine this. You wake up in the morning, dress, open your phone and request an electric vertical takeoff and landing aircraft (VTOL) to take you to a city a few hours drive away. An electric autonomous car picks up you and drives you to a local VTOL access point, on top of a parkade near your home. Several small two and four seat aircraft are waiting there. Maybe someone is there to greet you but it’s only customary. Your phone recognizes your access and opens up the passenger compartment to your aircraft. You get in, there is no pilot, no cockpit – the vehicle is autonomous. Quickly the electric motors spin up, the craft rises into the air and carries you directly into the centre of a nearby city. Or maybe you go to a remote campsite or to an airport outside of the city where you can access an intercontinental flight. All of this for a cost less than traditional means of transport.

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Long have we been promised a future of flying cars, but this time electric propulsion and increased autonomy can actually make it happen. Check out the video below of the first full scale test flight of the Lilium Jet in 2017. Such ideas were once confined to science fiction, but no more. Yes, this technology is in the early stages and it remains to be seen how far batteries can take us. Yet those batteries get better each year. For Lilium’s part they have manned test flights coming next year and they are targeting a range of 300km and speed of 300km/hr. That could open up a whole new type of air travel.

Electric VTOL – Lilium

Lilium started in 2013 with the vision of developing an all-electric “air-taxi” vehicle.  

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There are now dozens of companies working on electric VTOL aircraft, with over 100 projects underway. Norway’s aircraft operator Avinor even issued a report earlier this year that sees a path to small VTOL aircraft with 1 or 2 passengers in the early to mid 2020’s, with larger 4 or 5 person craft reaching market by the end of the 2020’s.

The fascinating world of VTOLs aside, fixed-wing hybrid and electric regional jets provide an obvious path for electrification. This will reduce operating costs, open up new opportunities for passengers, and reduced the environmental impact of flying. It’s where corporations and countries are already going. Norway for example has a target of 2030 for all regional flights to be fully electric, not hybrid, fully electric. While operators and manufacturers are pushing to see who can take the lead. One thing is certain, with the coming advancements in electric flight regional transport will never be the same.

 

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As an engineer working to improve sustainability and energy use, I have a passion for renewables, research, and data analytics. I'm based out of Toronto Ontario and you can contact me on LinkedIn or Twitter.

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Tesla Giga Berlin makes a statement of solidarity amid IG Metall conflict

The display comes as tensions between Tesla and IG Metall continue to escalate.

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Creidt: Andre Thierig/X

Tesla Giga Berlin is sending a strong message of solidarity amid its ongoing legal dispute with German union IG Metall.

In a post on social media platform X, Giga Berlin plant manager André Thierig shared an image of the facility’s lobby covered with a large banner that reads: “Progress. Innovation. Success.” He added that the slogan reflects what the facility has stood for since Day One.

“Our lobby at Giga Berlin covered in a huge banner these days. Progress. Innovation. Success – this is what we stand for since we started production in 2022 and how we will go into our future!” Thierig wrote in his post on X. 

The display comes as tensions between Tesla and IG Metall continue to escalate.

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The dispute began after Tesla accused a union representative of secretly recording a works council meeting at Giga Berlin. Tesla stated that it filed a criminal complaint after the alleged incident. Police later confirmed they had seized a computer belonging to an IG Metall member as part of their investigation.

“What has happened today at Giga Berlin is truly beyond words! An external union representative from IG Metall attended a works council meeting. For unknown reasons he recorded the internal meeting and was caught in action! We obviously called police and filed a criminal complaint!” Thierig wrote on X at the time

IG Metall denied the accusation and characterized Tesla’s move as an election tactic ahead of upcoming works council elections. The union subsequently filed a defamation complaint against Thierig. Authorities later confirmed that an investigation had been opened in connection with the matter.

Giga Berlin began production in 2022 and has since become one of Tesla’s key European manufacturing hubs, producing the Model Y for regional markets. The facility has expanded capacity over the past years despite environmental protests, labor disputes, and regulatory scrutiny.

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Tesla Megapack Megafactory in Texas advances with major property sale

Stream Realty Partners announced the sale of Buildings 9 and 10 at the Empire West industrial park, which total 1,655,523 square feet.

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Credit: Tesla

Tesla’s planned Megapack factory in Brookshire, Texas has taken a significant step forward, as two massive industrial buildings fully leased to the company were sold to an institutional investor.

In a press release, Stream Realty Partners announced the sale of Buildings 9 and 10 at the Empire West industrial park, which total 1,655,523 square feet. The properties are 100% leased to Tesla under a long-term agreement and were acquired by BGO on behalf of an institutional investor.

The two facilities, located at 100 Empire Boulevard in Brookshire, Texas, will serve as Tesla’s new Megafactory dedicated to manufacturing Megapack battery systems.

According to local filings previously reported, Tesla plans to invest nearly $200 million into the site. The investment includes approximately $44 million in facility upgrades such as electrical, utility, and HVAC improvements, along with roughly $150 million in manufacturing equipment.

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Building 9, spanning roughly 1 million square feet, will function as the primary manufacturing floor where Megapacks are assembled. Building 10, covering approximately 600,000 square feet, will be dedicated to warehousing and logistics operations, supporting storage and distribution of completed battery systems.

Waller County Commissioners have approved a 10-year tax abatement agreement with Tesla, offering up to a 60% property-tax reduction if the company meets hiring and investment targets. Tesla has committed to employing at least 375 people by the end of 2026, increasing to 1,500 by the end of 2028, as noted in an Austin County News Online report.

The Brookshire Megafactory will complement Tesla’s Lathrop Megafactory in California and expand U.S. production capacity for the utility-scale energy storage unit. Megapacks are designed to support grid stabilization and renewable-energy integration, a segment that has become one of Tesla’s fastest-growing businesses.

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Tesla Sweden strikers see tax issues over IF Metall union error

To address the issue, IF Metall is encouraging Tesla strikers to return the refunded tax amounts to the union.

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Credit: Tesla Europe

A tax correction is set to return two years of income tax payments to Tesla strikers in Sweden, after authorities determined that conflict compensation during a labor dispute should not have been taxed.

The issue is caused by a decision by IF Metall to treat strike compensation for Tesla workers as taxable income during the ongoing labor dispute with Tesla Sweden. That approach has now been reversed following guidance from the Swedish Tax Agency.

Strike compensation is typically tax-free under Sweden’s Income Tax Act, as noted in a report from Dagens Arbete (DA). However, two years ago, IF Metall’s board decided to classify payments to Tesla strikers as taxable.

“We did it to secure SGI, unemployment insurance and public pension. Those were the risks we saw when the strike had already dragged on,” Kent Bursjöö, financial manager at IF Metall, stated.

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According to Bursjöö, the union wanted to ensure that members continued to register earned income with the tax agency, protecting benefits tied to income history. At the end of January, however, the Swedish Tax Agency informed the union that compensation during a labor dispute must be tax-free.

“Of course, we knew that it could be tax-free. But we clearly didn’t know that it couldn’t be taxable,” Bursjöö said.

Following discussions with auditors and tax authorities, IF Metall began correcting the payments. As a result, two years of paid income tax will now be credited back to the affected strikers’ tax accounts. The union will also recover previously paid employer contributions.

However, the correction creates secondary effects. Since the payments will now be treated as tax-free, pension contributions tied to those earnings will be withdrawn, potentially affecting state pension accrual and income-based benefits such as parental or sickness benefits.

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To address this, IF Metall is encouraging members to return the refunded tax amounts to the union. In exchange, the union plans to pay 18.5% into occupational pensions on their behalf. “Otherwise, it will be a form of overcompensation when they get the tax paid back,” Bursjöö said.

That being said, the IF Metall officer acknowledged that the union’s legal ability to reclaim the funds from its improperly paid Tesla Sweden strikers is limited. “The legal possibilities are probably limited, from what we can see. But we assume that most people see the value of securing their pension,” Bursjöö said.

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