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How SpaceX is able to achieve its amazing rocket landing accuracy

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After SpaceX’s successful and uniquely exciting launch of Taiwan’s Formosat-5 remote sensing satellite, Elon Musk took to Twitter to reveal some fascinating details about the launch and recovery of the Falcon 9 first stage.

Unabashedly technical, the details Musk revealed demonstrate the truly incredible accuracy of Falcon 9’s recovery, honed over 20 landing attempts and numerous modifications to the launch vehicle. The accuracy is best understood within the context of Falcon 9’s scale and the general scope of orbital rocketry.

The first stage of Falcon 9 Full Thrust, currently the active version of Falcon 9, stands 140 feet tall and 12 feet in diameter. If you can, for a moment, picture a 737 airliner, the plane most people have likely flown aboard on domestic flights. The first stage of Falcon 9 is the same length or greater and the same diameter as Boeing’s workhorse airliner. If you are now imagining a 737 landing on its tail aboard an ocean-going barge, that is a great start. The most common version of the 737, the -800, has an empty weight of 91,000 lb, while Falcon 9’s empty first stage is a bit more than half as heavy. With a full load of fuel, Falcon 9 S1 (first stage) weighs nearly three times as much as the 737-800. A single Merlin 1D engine out of Falcon 9’s namesake nine rocket engines has nearly ten times the thrust of the airliner. In short, Falcon 9’s first stage is massive, both extremely light and extremely heavy, and has a mind-boggling amount of thrust.

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Falcon 9’s ability to land as accurately as it does is due to a combination of multiple technologies and vehicle modifications. Most visible are S1’s cold gas maneuvering thrusters and aluminum or titanium grid fins, both of which are designed to provide some level of control authority and maneuverability to the first stage during its trip within and without Earth’s atmosphere. At the peak of its trips, the first stage is often completely outside of the vast majority of the atmosphere, meaning that aerodynamic forces are no longer relevant or useful for the vehicle. This is where the cold gas thrusters come in: by carrying their reaction mass with them (the gas), Falcon 9 can maneuver outside of the atmosphere. Once the stage descends into thicker atmospheric conditions, the grid fins deploy and are used like wings to guide the stage down to its landing location, be that on land or at sea. While the gas thrusters lose a lot of their utility once in the atmosphere, they can still be used to add a small amount of control authority when needed. They were famously seen fighting a futile battle to save a first stage aboard OCISLY in 2015.

With this in mind, we can take a closer look at Musk’s technical details. First off, we have a photo of the landed booster, Falcon 9 1038, clearly almost dead center on the droneship Just Read The Instructions. More specifically, Musk reports that 1038 landed less than a single meter off the center of the target, and it landed with less than a single meter per second of latent velocity. The first stage thus managed both a soft and deadly accurate landing after traveling to a height of 150 miles – well into what is technically “space” – at a maximum speed of 1.5 miles per second. Without delving further into the details, this is best summarized as “insanely fast”, and is a bit faster than the X-15 rocketplane’s fastest recorded speed. To better put this into context, Falcon 9 1038 traveled to an altitude of 240,000 meters at a top speed of 2,400 meters per second, turned around, and landed on an autonomous barge about two feet off of its optimal target. It is truly difficult to describe how impressive that kind of accuracy is.

The hypersonic X-15 and Falcon 9 S1, with a 737-800 on the right. All vehicles are to scale. (Wikipedia, SpaceX)

Mr. Musk nevertheless did not let 1038 steal all the fanfare, and revealed that the first stage responsible for launching BulgariaSat-1, 1029, had the honor of being the fastest first stage yet, clocking in at at a truly staggering Mach 7.9, or 2,700 meters per second. That speedy mission marked the stage’s second flight and was SpaceX’s second successful reuse of a Falcon 9. Indicative of the intense speed and heat the core experienced, one of the vehicle’s grid fins was noted to have almost completely melted through. Aluminum’s melting point begins at 1,221°F.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX reaches incredible milestone with Starlink program

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Credit: SpaceX

SpaceX reached an incredible milestone with its Starlink program with a launch last night, as the 3,000th satellite of the year was launched into low Earth orbit.

On Monday, SpaceX also achieved its 32nd flight with a single Falcon 9 rocket from NASA’s Kennedy Space Center.

The mission was Starlink 6-92, and it utilized the Falcon 9 B1067 for the 32nd time this year, the most-used Falcon booster. The flight delivered SpaceX’s 3000th Starlink satellite of the year, a massive achievement.

There were 29 Starlink satellites launched and deployed into LEO during this particular mission:

SpaceX has a current goal of certifying its Falcon boosters for 40 missions apiece, according to Spaceflight Now.

The flight was the 350th orbital launch from the nearby SLC-40, and the 3,000 satellites that have been successfully launched this year continue to contribute to the company’s goal of having 12,000 satellites contributing to global internet coverage.

There are over five million users of Starlink, the latest data shows.

Following the launch and stage separation, the Falcon 9 booster completed its mission with a perfect landing on the ‘Just Read the Instructions’ droneship.

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The mission was the 575th overall Falcon 9 launch, highlighting SpaceX’s operational tempo, which continues to be accelerated. The company averages two missions per week, and underscores CEO Elon Musk’s vision of a multi-planetary future, where reliable connectivity is crucial for remote work, education, and emergency response.

As Starlink expands and works toward that elusive and crucial 12,000 satellite goal, missions like 6-92 pave the way for innovations in telecommunications and enable more internet access to people across the globe.

With regulatory approvals in over 100 countries and millions of current subscribers, SpaceX continues to democratize space, proving that reusability is not just feasible, but it’s also revolutionary.

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Tesla expands new Full Self-Driving program in Europe

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Credit: Tesla Europe & Middle East/X

Tesla expanded its new Full Self-Driving program, which gives people the opportunity to experience the company’s suite, in Europe.

Tesla recently launched an opportunity for Europeans to experience Full Self-Driving, not in their personal vehicles, but through a new ride-along program that initially launched in Italy, France, and Germany back in late November.

People could experience it by booking a reservation with a local Tesla showroom, but timeslots quickly filled up, making it difficult to keep up with demand. Tesla expanded the program and offered some additional times, but it also had its sights set on getting the program out to new markets.

It finally achieved that on December 9, as it launched rides in Denmark and Switzerland, adding the fourth and fifth countries to the program.

Tesla confirmed the arrival of the program to Denmark and Switzerland on X:

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The program, while a major contributor to Tesla’s butts in seats strategy, is truly another way for the company to leverage its fans in an effort to work through the regulatory hurdles it is facing in Europe.

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Tesla has faced significant red tape in the region, and although it has tested the FSD suite and been able to launch this ride-along program, it is still having some tremendous issues convincing regulatory agencies to allow it to give it to customers.

CEO Elon Musk has worked with regulators, but admitted the process has been “insanely painful.”

The most recent development with FSD and its potential use in Europe dealt with the Dutch approval authority, known as the RDW.

Tesla says Europe could finally get FSD in 2026, and Dutch regulator RDW is key

Tesla said it believes some regulations are “outdated and rules-based,” which makes the suite ineligible for use in the European jurisdiction.

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The RDW is working with Tesla to gain approval sometime early next year, but there are no guarantees. However, Tesla’s angle with the ride-along program seems to be that if it can push consumers to experience it and have a positive time, it should be easier for it to gain its footing across Europe with regulatory agencies.

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Tesla ramps hiring for Roadster as latest unveiling approaches

Tesla published three new positions for the Roadster this week, relating to Battery Manufacturing, General Manufacturing, and Vision Engineering.

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Tesla Roadster at Tesla Battery Day 2020 Credit: @BLKMDL3 | Twitter

Tesla is ramping up hiring for positions related to the Roadster program, the company’s ultra-fast supercar that has been teased to potentially hover by CEO Elon Musk.

The company seems to be crossing off its last handful of things before it plans to unveil the vehicle on April Fool’s Day, just about four months away.

Tesla published three new positions for the Roadster this week, relating to Battery Manufacturing, General Manufacturing, and Vision Engineering. All three are located in Northern California, with two being at the Fremont Factory and the other at the company’s Engineering HQ in Palo Alto.

Technical Program Manager, Battery Manufacturing

Located in Fremont, this role specifically caters to the design of the Roadster to factory operations. It appears this role will mostly have to do with developing and engineering the Roadster’s battery pack and establishing the production processes for it:

“You will foster collaboration across design engineering, manufacturing, quality, facilities, and production to align with company priorities. Additionally, you will understand project opportunities, challenges, and dependencies; translate scattered information into concise, complete messages; and communicate them to every team member. As the business process development lead, you will develop, maintain, and implement tools and processes to accelerate battery manufacturing execution, achieve cross-functional alignment, and deliver highly efficient systems.”

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Manufacturing Engineer, Roadster

Also located in Fremont, this role also has to deal with the concept development and launch of battery manufacturing equipment. Tesla says:

“In this role, you will take large-scale manufacturing systems for new battery products and architectures from the early concept development stage through equipment launch, optimization, and handover to local operations teams.”

Manufacturing Vision Engineer, Battery Vision

This position is in Palo Alto at Tesla’s Engineering Headquarters, and requires the design and scale of advanced inspection and control systems to next-generation battery products:

“You’ll work on automation processes that directly improve battery performance, quality, and cost, collaborating with world-class engineers in a fast-paced, hands-on environment.”

Developing and deploying 2D and 3D vision and measurement systems from proof-of-concept to deployment on high-volume battery manufacturing lines is part of the job description.

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Roadster Unveiling

Tesla plans to unveil the Roadster on April 1, and although it was planned for late this year, it is nice to see the company put out a definitive date.

Musk said on the Joe Rogan Experience Podcast in late October:

“Whether it’s good or bad, it will be unforgettable. My friend Peter Thiel once reflected that the future was supposed to have flying cars, but we don’t have flying cars. I think if Peter wants a flying car, he should be able to buy one…I think it has a shot at being the most memorable product unveil ever.”

Production should begin between 12 to 18 months after unveiling, so we could see it sometime in 2027.

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