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Lucid Motors receives approval to build Phase 2 of Casa Grande factory

Credit: Lucid

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Lucid Motors has received approval from the Casa Grande City Council to begin the construction of the Phase 2 portion of its new electric vehicle manufacturing facility.

Lucid, an electric vehicle company based out of Newark, California, has been preparing for the initial production phases of the Lucid Air, the company’s first production vehicle. The EV will be built at the company’s Casa Grande, Arizona factory, which has been under construction since December 2019. The first phase was completed on December 1st, 2020, and is capable of delivering up to 30,000 vehicles annually. However, the company has planned an expansion since before the initial groundbreaking took place several winters ago.

After applying for an expansion, known as Phase 2, Casa Grande’s City Council approved the project on March 4th, which will ultimately see an expansion of 2,400,000 square feet.

Lucid’s Casa Grande Factory (Credit: Lucid)

The application for the site describes the project in detail:

“Lucid Motors, Inc. is planning to develop Phase 2 of a car manufacturing facility within the city of Casa Grande at the Southwest corner of Peters Road and Thorton Road. The proposed development encompasses ±500 acres of land in a portion of Section 36, Township 6, Range 5E, relative to the Gila and Salt River Base Line and Meridian in the City of Casa Grande, Arizona. More specifically, the disturbed area of the parcel is bounded by Phase 1 of the developed site immediately to the north, and underdeveloped land to the East, South, and West. In Phase 2, Lucid Motors is proposing to construct an approximate 2,400,000 SF of mechanical/industrial building space and approximately 3,000 parking spaces on approximately 152.36 acres. This plan set is to provide direction on the Phase 2 construction activities.

According to documents obtained by Teslarati, the Phase 2 expansion will consist of the following facilities:

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  • Body in White Expansion
  • Stamping Plant
  • General Assembly
  • Powertrain Plant
  • General Warehousing
  • Several Supporting and Auxiliary Structures
  • Future phases will expand the existing buildings and add a Customer Experience Center

Kimley-Horn Planning and Design Engineering Consultants is listed as the acting Civil Engineer and Landscape Architect.

The project was approved conditionally on March 4th, 2021, with the Planning Commission requesting that Lucid perform the following revisions to the project before it will be allowed to break ground:

  • Extend pedestrian sidewalks to connect to Thornton Road sidewalk.
  • Provide additional landscape per table 17.36.060.
  • Meet all fire review comments regarding fire flow.
  • Provide Finalized Traffic Impact Analysis.
  • Provide Geotechnical reports reflecting specific building locations for caissons and vertical load.

Lucid details that the Phase 2 portion of its facility should begin later this year, “enabling production of Project Gravity, our premier SUV.” Recently, Lucid announced that it would delay the production of the Air until the second half of this year, Bloomberg reported initially. With the new Phase 2 beginning construction later this year, it plans to have a manufacturing capacity that will be “up to 400,000 annually,” the company said.

Recently, it was announced that Lucid had reached a merger agreement with Churchill Capital, a Special Purpose Acquisition Company (SPAC) that will take the electric automaker public.

The details of Lucid’s Phase 2 buildout are available below.

Lucid Phase 2 Plans Approved by Joey Klender on Scribd

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Tesla AI5 chip nears completion, Elon Musk teases 9-month development cadence

The Tesla CEO shared his recent insights in a post on social media platform X.

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Credit: Tesla

Tesla’s next-generation AI5 chip is nearly complete, and work on its successor is already underway, as per a recent update from Elon Musk. 

The Tesla CEO shared his recent insights in a post on social media platform X.

Musk details AI chip roadmap

In his post, Elon Musk stated that Tesla’s AI5 chip design is “almost done,” while AI6 has already entered early development. Musk added that Tesla plans to continue iterating rapidly, with AI7, AI8, AI9, and future generations targeting a nine-month design cycle. 

He also noted that Tesla’s in-house chips could become the highest-volume AI processors in the world. Musk framed his update as a recruiting message, encouraging engineers to join Tesla’s AI and chip development teams.

Tesla community member Herbert Ong highlighted the strategic importance of the timeline, noting that faster chip cycles enable quicker learning, faster iteration, and a compounding advantage in AI and autonomy that becomes increasingly difficult for competitors to close.

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AI5 manufacturing takes shape

Musk’s comments align with earlier reporting on AI5’s production plans. In December, it was reported that Samsung is preparing to manufacture Tesla’s AI5 chip, accelerating hiring for experienced engineers to support U.S. production and address complex foundry challenges.

Samsung is one of two suppliers selected for AI5, alongside TSMC. The companies are expected to produce different versions of the AI5 chip, with TSMC reportedly using a 3nm process and Samsung using a 2nm process.

Musk has previously stated that while different foundries translate chip designs into physical silicon in different ways, the goal is for both versions of the Tesla AI5 chip to operate identically. AI5 will succeed Tesla’s current AI4 hardware, formerly known as Hardware 4, and is expected to support the company’s Full Self-Driving system as well as other AI-driven efforts, including Optimus.

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Tesla Model Y and Model 3 named safest vehicles tested by ANCAP in 2025

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025.

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Credit: ANCAP

The Tesla Model Y recorded the highest overall safety score of any vehicle tested by ANCAP in 2025. The Tesla Model 3 also delivered strong results, reinforcing the automaker’s safety leadership in Australia and New Zealand.

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025. ANCAP’s 2025 tests evaluated vehicles across four key pillars: Adult Occupant Protection, Child Occupant Protection, Vulnerable Road User Protection, and Safety Assist technologies.

The Model Y posted consistently strong results in all four categories, distinguishing itself through a system-based safety approach that combines structural crash protection with advanced driver-assistance features such as autonomous emergency braking, lane support, and driver monitoring. 

This marked the second time the Model Y has topped ANCAP’s annual safety rankings. The Model Y’s previous version was also ANCAP’s top performer in 2022.

The Tesla Model 3 also delivered a strong performance in ANCAP’s 2025 tests, contributing to Tesla’s broader safety presence across segments. Similar to the Model Y, the Model 3 also earned impressive scores across the ANCAP’s four pillars. This made the vehicle the top performer in the Medium Car category.  

ANCAP Chief Executive Officer Carla Hoorweg stated that the results highlight a growing industry shift toward integrated safety design, with improvements in technologies such as autonomous emergency braking and lane support translating into meaningful real-world protection.

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“ANCAP’s testing continues to reinforce a clear message: the safest vehicles are those designed with safety as a system, not a checklist. The top performers this year delivered consistent results across physical crash protection, crash avoidance and vulnerable road user safety, rather than relying on strength in a single area.

“We are also seeing increasing alignment between ANCAP’s test requirements and the safety technologies that genuinely matter on Australian and New Zealand roads. Improvements in autonomous emergency braking, lane support, and driver monitoring systems are translating into more robust protection,” Hoorweg said.

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Tesla Sweden uses Megapack battery to bypass unions’ Supercharger blockade

Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery.

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Credit: Tesla Charging/X

Tesla Sweden has successfully launched a new Supercharger station despite an ongoing blockade by Swedish unions, using on-site Megapack batteries instead of traditional grid connections. The workaround has allowed the Supercharger to operate without direct access to Sweden’s electricity network, which has been effectively frozen by labor action.

Tesla has experienced notable challenges connecting its new charging stations to Sweden’s power grid due to industrial action led by Seko, a major Swedish trade union, which has blocked all new electrical connections for new Superchargers. On paper, this made the opening of new Supercharger sites almost impossible.

Despite the blockade, Tesla has continued to bring stations online. In Malmö and Södertälje, new Supercharger locations opened after grid operators E.ON and Telge Nät activated the sites. The operators later stated that the connections had been made in error. 

More recently, however, Tesla adopted a different strategy altogether. Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery, as noted in a Dagens Arbete (DA) report. 

Because the Supercharger station does not rely on a permanent grid connection, Tesla was able to bypass the blocked application process, as noted by Swedish car journalist and YouTuber Peter Esse. He noted that the Arlandastad Supercharger is likely dependent on nearby companies to recharge the batteries, likely through private arrangements.

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Eight new charging stalls have been launched in the Arlandastad site so far, which is a fraction of the originally planned 40 chargers for the location. Still, the fact that Tesla Sweden was able to work around the unions’ efforts once more is impressive, especially since Superchargers are used even by non-Tesla EVs.

Esse noted that Tesla’s Megapack workaround is not as easily replicated in other locations. Arlandastad is unique because neighboring operators already have access to grid power, making it possible for Tesla to source electricity indirectly. Still, Esse noted that the unions’ blockades have not affected sales as much.

“Many want Tesla to lose sales due to the union blockades. But you have to remember that sales are falling from 2024, when Tesla sold a record number of cars in Sweden. That year, the unions also had blockades against Tesla. So for Tesla as a charging operator, it is devastating. But for Tesla as a car company, it does not matter in terms of sales volumes. People charge their cars where there is an opportunity, usually at home,” Esse noted. 

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