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Mysterious Air Force spaceplane returns to Earth more than two years after SpaceX launch

The USAF's secretive X-37B spaceplane returned to Earth on October 27th after more than two years in orbit, a record for the spacecraft. (USAF)

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More than 25 months after it lifted off on a SpaceX Falcon 9 rocket, the US Air Force’s secretive X-37B spaceplane successfully returned to Earth on October 27th, breaking its own record for time spent in orbit.

As always, the specifics of what exactly the X-37B spaceplane does in orbit remain as obscure as ever.

SpaceX’s Falcon 9 rocket launched X-37B on its fifth mission – OTV-5 – on September 7th, 2017, just a handful of months after successfully launching a similarly secretive mission (NROL-76) for the National Reconnaissance Office (NRO) and a handful of months prior to the company’s even more mysterious ‘Zuma’ launch. SpaceX’s OTV-5 launch had to race against the clock to beat Hurricane Irma’s forecasted landfall and the company managed to launch just a few days prior, while the booster’s post-landing operations had to be similarly expedited.

Falcon 9 B1040 returns to Landing Zone-1 after launching the X-37B spaceplane. The booster was reused roughly 9 months later. (SpaceX)

Thankfully, all went as planned and SpaceX recovery technicians had Falcon 9 booster B1040 safely stored inside a nearby hangar before Hurricane Irma impacted the Florida coast. B1040 was reused for the second and final time during the June 2018 launch of the SES-12 communications satellite and marked the second to last launch of a pre-Block 5 variant of Falcon 9.

In the interim, the USAF X-37B was quietly stationed in low Earth orbit (LEO), performing any number of tasks. Over the course of the 779 days it spent in orbit, the spaceplane modified its orbit several times before finally reentering Earth’s atmosphere to land at Kennedy Space Center’s Shuttle Landing Facility (KSC SLF) runway.

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During the OTV-4 mission that preceded OTV-5, the same X-37B spacecraft spent 717 days in orbit – just shy of two years. OTV-5 surpassed that endurance record on August 26th and remained in orbit for another two months, breaking its own record by a bit less than 10%. For the most part, the USAF’s most consistent cover story for the X-37B paints the spaceplane as a platform for testing reusable spacecraft hardware, but that explanation has never made a huge amount of sense alongside the fact that each mission has averaged more than 570 days in orbit.

“[The X-37B is the] Air Force’s premier reusable and unmanned spacecraft providing the performance and flexibility to improve technologies in a way that allows scientists and engineers to recover experiments tested in a long-duration space environment.”

USAF, October 27th, 2019

In reality, it’s largely assumed that X-37B serves as a kind of flexible, on-call spy satellite, featuring a payload bay with plenty of room for signals intelligence or imaging hardware and a level of orbital endurance that makes it comparable to satellites. For example, OTV-5’s orbital parameters meant that the spacecraft routinely overflew Russia for much of the 25 months it spent in space.

An artist’s impression of X-37B in orbit. (Adrian Mann)

Aside from the “experiments” and likely espionage-related payloads X-37B can stow inside its payload bay, the spacecraft also brings along a small solar array and radiator and features a hydrazine maneuvering system with substantial delta-V reserves, allowing it to significantly change its orbit.

In an unexpected twist, the USAF press release suggested that X-37B also provided “a ride for small satellites”, unusual because the US never registered those satellites with the UN if they were actually deployed from the spacecraft – a potential violation of international spaceflight treaties.

Following its successful October 27th recovery, Boeing and USAF teams will begin the process of refurbishing X-37B and preparing it for its sixth orbital mission as soon as possible. Known as OTV-6, the spacecraft is scheduled to head to orbit once more on a ULA Atlas V rocket that is scheduled to launch no earlier than Q2 2020.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla gets another layer of gamification with Free Supercharging on the line

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Credit: Tesla

Tesla Supercharging is getting yet another layer of gamification, as the company is rolling out a new competition that could win Free Supercharging miles.

Tesla is ramping up its efforts to make vehicle ownership more engaging through gamification. In June 2026, the company announced the 2026 Free Supercharging Competition, building on the Charging Passport feature introduced the previous year. This initiative turns Supercharging into a competitive, collectible adventure while offering substantial real-world incentives.

The Charging Passport, rolled out late last year, functions like a digital travel log or a year-in-review for Tesla owners. These types of things are used by many platforms, including Spotify and Apple Music, which show listeners what type of taste they had for the year.

Accessed in the Tesla App under the ‘Charging’ section, it displays a map of visited Superchargers, key stats, such as total energy charged (kWh), number of unique sites, total charging sessions, top charging day, and miles added. Owners earn collectible Charging Badges in categories, which include:

  • Charging Milestones – for total energy, consecutive weeks of Supercharging, or unique sites visited
  • Iconic Chargers – for Flagship Locations or stations near famous landmarks
  • Special Events – limited-time badges for specific experiences. These badges appear within 24 hours of qualifying activity and provide a fun, shareable recap of an owner’s Supercharging journeys. Milestone progress resets annually, allowing fresh challenges each year

The 2026 contest elevates this gamification by rewarding top performers with lifetime free Supercharging. All Supercharging sessions from January 1 to December 31, 2026, count toward the competition. To participate, owners must enable “Share Charging Data with Tesla App” in vehicle settings and open the 2026 Charging Passport in the app at least once before January 1, 2027.

Nine winners will be selected — three per region (Americas, Asia-Pacific, and EMEA, with some  countries excluded for regulatory reasons) — one in each of three categories:

  • Longest Trip: Longest continuous streak of unique Supercharger locations where each new site is visited within 24 hours of the previous session’s start time
  • Most Unique Supercharger Sites Visited: Highest number of distinct locations
  • Most Energy Supercharged: Highest total in kWh charged at Superchargers

A unique site is defined as shown in the Tesla app or vehicle navigation. Repeat visits during a streak are allowed but do not extend the count. Ties are broken by total energy charged. Ineligible participants include vehicles already receiving free Supercharging, commercial-use vehicles (taxi, rideshare, delivery), Tesla employees and their immediate families, and residents of certain excluded countries.

Winners receive free Supercharging on the winning vehicle for as long as they own or lease it.

This contest is part of Tesla’s broader gamification strategy. The Safety Score has long rewarded safe driving habits with a numerical rating that can influence insurance rates or feature access. The referral program incentivizes owners with credits or free Supercharging months for successful referrals.

In-app statistics, streaks, and community features further encourage engagement. Older third-party apps even awarded “mayor” titles for frequenting specific Superchargers.

By combining digital badges, competitive leaderboards, and high-value rewards, Tesla boosts network utilization, gathers usage data, and fosters deeper owner loyalty. The 2026 Free Supercharging Competition invites enthusiasts to plan epic road trips while turning everyday charging into a rewarding pursuit. With the Passport already proving popular, expect heightened activity across the Supercharger network throughout the year.

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Tesla tops American-Made Index for sixth-consecutive year

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Credit: Tesla

Tesla is atop the American-Made Index from Cars.com for the sixth-straight year, as the Model 3 and Model Y took the top two spots, respectively.

Last year, the Model 3, Model Y, Model S, and Model X took the top four spots, respectively. The company has routinely performed well in the Index. However, Tesla discontinued its flagship Model S and Model X earlier this year, which took the two cars out of the ranking.

Cybertruck is not considered due to its curb weight being above the 8,500-pound threshold, which eliminates it from being required to have more detailed assembly information.

Cars.com uses five main categories to develop its rankings:

  • Location(s) of final assembly
  • Percentage of U.S. and Canadian parts
  • Countries of origin for all available engines
  • Countries of origin for all available transmissions
  • U.S. manufacturing workforce

These five major factors are then put into a 100-point scale. The vehicles with the highest scores sit atop the list. The Model 3 edged out the Model Y.

Tesla uses a strong domestic strategy to build its cars and parts domestically. It relies on intense vertical integration that reduces its dependence on global suppliers, keeping more value and jobs in the United States.

This strategy has helped Tesla gain a strong reputation for domestically produced vehicles and parts. However, it helps it with more than just awards like this one. Keeping a supply chain local has also helped insulate Tesla more than others from tariffs and supply chain disruptions.

This year’s American-Made Index from Cars.com studied nearly 400 vehicles from the 2026 model year. Tesla was the only manufacturer to have an EV inside the Top 10. The Kia EV9 was the next EV to make the list, scoring the 17th position.

The Hyundai IONIQ 5 was 21st, and the final EV to make the list was the Cadillac LYRIQ in 77th.

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Tesla finally clarifies fatal Texas crash, confirms driver manually overrode acceleration

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Credit: CNBC

Tesla has finally clarified the situation regarding the viral crash in Texas where a Model 3 slammed into a home.

CEO Elon Musk replied to reports on Monday that stated the crash was due to the company’s Full Self-Driving or Autopilot suite, which seemed unlikely to those who are familiar with it. Video showed the car slamming into a house at an excessive rate of speed, making it highly unlikely the crash was due to the suite’s operation, as it does not travel at those speeds in residential areas.

Musk said:

“This makes no sense. FSD drives slowly through neighborhood streets, and this was a high-speed crash!”

Tesla’s Head of AI, Ashok Elluswamy, added context, revealing that the company’s data shows the driver “manually overrode self-driving by pressing the accelerator all the way to 100%.”

He revealed the speed reached by the car was 73 MPH, and the accelerator was still pressed “even after the crash.”

Authorities are reportedly investigating “whether Tesla’s Autopilot system played a role after a Model 3 left the roadway…slammed through a brick house at high speed and fatally struck Matha Avila as she sat inside,” the New York Post reported.

The National Highway Traffic Safety Administration (NHTSA) is now investigating the crash. Tesla will work with the agency to provide them with whatever information they need in order to clarify the cause of the crash.

Similarly, Tesla had claims of a fatal accident in Harris County, Texas, a few years ago. Early reports indicated that Full Self-Driving was the cause of the crash. After the National Transportation Safety Board (NTSB) worked with Tesla, the agency proved there was “no use of the Autopilot system at any time during this ownership period of the vehicle, including the time frame up to the last transmitted timestamp on April 17, 2021.”

Tesla alleged “driverless” crash in Texas: What is known so far

“Application of the accelerator pedal was found to be as high as 98.8 percent,” the NTSB said in their findings. The highest recorded speed in the five seconds leading up to the impact was 67 miles per hour. The area where the crash occurred is residential, and Texas State laws have default speed limits of 30 MPH in residential streets.

This appears to be a similar situation. However, an investigation will prove what happened for sure.

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