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Mysterious Air Force spaceplane returns to Earth more than two years after SpaceX launch

The USAF's secretive X-37B spaceplane returned to Earth on October 27th after more than two years in orbit, a record for the spacecraft. (USAF)

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More than 25 months after it lifted off on a SpaceX Falcon 9 rocket, the US Air Force’s secretive X-37B spaceplane successfully returned to Earth on October 27th, breaking its own record for time spent in orbit.

As always, the specifics of what exactly the X-37B spaceplane does in orbit remain as obscure as ever.

SpaceX’s Falcon 9 rocket launched X-37B on its fifth mission – OTV-5 – on September 7th, 2017, just a handful of months after successfully launching a similarly secretive mission (NROL-76) for the National Reconnaissance Office (NRO) and a handful of months prior to the company’s even more mysterious ‘Zuma’ launch. SpaceX’s OTV-5 launch had to race against the clock to beat Hurricane Irma’s forecasted landfall and the company managed to launch just a few days prior, while the booster’s post-landing operations had to be similarly expedited.

Falcon 9 B1040 returns to Landing Zone-1 after launching the X-37B spaceplane. The booster was reused roughly 9 months later. (SpaceX)

Thankfully, all went as planned and SpaceX recovery technicians had Falcon 9 booster B1040 safely stored inside a nearby hangar before Hurricane Irma impacted the Florida coast. B1040 was reused for the second and final time during the June 2018 launch of the SES-12 communications satellite and marked the second to last launch of a pre-Block 5 variant of Falcon 9.

In the interim, the USAF X-37B was quietly stationed in low Earth orbit (LEO), performing any number of tasks. Over the course of the 779 days it spent in orbit, the spaceplane modified its orbit several times before finally reentering Earth’s atmosphere to land at Kennedy Space Center’s Shuttle Landing Facility (KSC SLF) runway.

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During the OTV-4 mission that preceded OTV-5, the same X-37B spacecraft spent 717 days in orbit – just shy of two years. OTV-5 surpassed that endurance record on August 26th and remained in orbit for another two months, breaking its own record by a bit less than 10%. For the most part, the USAF’s most consistent cover story for the X-37B paints the spaceplane as a platform for testing reusable spacecraft hardware, but that explanation has never made a huge amount of sense alongside the fact that each mission has averaged more than 570 days in orbit.

“[The X-37B is the] Air Force’s premier reusable and unmanned spacecraft providing the performance and flexibility to improve technologies in a way that allows scientists and engineers to recover experiments tested in a long-duration space environment.”

USAF, October 27th, 2019

In reality, it’s largely assumed that X-37B serves as a kind of flexible, on-call spy satellite, featuring a payload bay with plenty of room for signals intelligence or imaging hardware and a level of orbital endurance that makes it comparable to satellites. For example, OTV-5’s orbital parameters meant that the spacecraft routinely overflew Russia for much of the 25 months it spent in space.

An artist’s impression of X-37B in orbit. (Adrian Mann)

Aside from the “experiments” and likely espionage-related payloads X-37B can stow inside its payload bay, the spacecraft also brings along a small solar array and radiator and features a hydrazine maneuvering system with substantial delta-V reserves, allowing it to significantly change its orbit.

In an unexpected twist, the USAF press release suggested that X-37B also provided “a ride for small satellites”, unusual because the US never registered those satellites with the UN if they were actually deployed from the spacecraft – a potential violation of international spaceflight treaties.

Following its successful October 27th recovery, Boeing and USAF teams will begin the process of refurbishing X-37B and preparing it for its sixth orbital mission as soon as possible. Known as OTV-6, the spacecraft is scheduled to head to orbit once more on a ULA Atlas V rocket that is scheduled to launch no earlier than Q2 2020.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX just got pulled into the biggest Weapons Program in U.S. history

SpaceX joins the Golden Dome software group, deepening its role in America’s most expensive defense program.

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US Golden Dome space defense system (Concept render by Grok)

SpaceX has joined a nine-company group developing the core operating software for the Golden Dome, America’s next-generation missile defense system. According to a Bloomberg report, SpaceX is focused on integrating satellite communications for military operations and is working alongside eight other defense and artificial intelligence companies, including Anduril Industries, Palantir Technologies, and Aalyria Technologies, to build software connecting missile defense capabilities.

The Golden Dome concept dates back to President Trump’s 2024 campaign, and on January 27, 2025, he signed an executive order directing the U.S. Armed Forces to construct the system before the end of his term. The system is planned to employ a constellation of thousands of satellites equipped with interceptors, with data centers in space providing automated control through an AI network.

FCC accepts SpaceX filing for 1 million orbital data center plan

Space Force Gen. Michael Guetlein, director of the Golden Dome initiative, has described the software layer as a “glue layer” that would enable officers to manage and control radars, sensors, and missile batteries across services. The consortium is aiming to test the platform this summer.

Trump selected a design in May 2025 with a $175 billion price tag, expected to be operational by the end of his term in 2029, though the Congressional Budget Office projected the cost could reach $831 billion over two decades.

The Golden Dome role is only the latest in a string of military wins for SpaceX. As Teslarati reported, the U.S. Space Force awarded SpaceX a $178.5 million task order on April 1, 2026 to launch missile tracking satellites for the Space Development Agency, covering two Falcon 9 launches beginning in Q3 2027. That came on top of more than $22 billion in government contracts held by SpaceX as of 2024, per CEO Gwynne Shotwell, spanning NASA resupply missions, classified intelligence satellites through its Starshield program, and military broadband.

The accumulation of defense contracts, now including a seat at the table on the most expensive weapons program in U.S. history, positions SpaceX as the dominant infrastructure provider for American national security in space. With a SpaceX IPO still on the horizon, each new contract adds weight to what is already one of the most consequential companies in aerospace history, raising real questions about how much of America’s defense architecture will depend on a single private operator before it ever trades publicly.

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Tesla pulls back the curtain on Cybercab mass production

Tesla’s Cybercab drives itself off the Gigafactory Texas line in a striking new production video.

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Tesla Cybercab production units rolling off the factory line in Gigafactory Texas (Credit: Tesla)

Tesla has provided a first look from inside a production Cybercab as it drove itself off the assembly line at Gigafactory Texas. The video footage, posted on X, opens on the factory floor with robotic arms and assembly equipment visible through the Cybercab windshield, and follows the car through a branded tunnel marked “Cybercab”, before autonomously navigating itself to a holding lot.

The first Cybercab rolled off the Giga Texas production line on February 17, 2026, with Musk writing on X, “Congratulations to the Tesla team on making the first production Cybercab.” April marked the official shift to volume production. The Giga Texas line is being prepared to produce hundreds of units per week, with 60 units already spotted on the Gigafactory campus earlier this month.


The Cybercab was first revealed publicly at Tesla’s “We, Robot” event in October 2024 at Warner Bros. Studios in Burbank, California, where 20 pre-production units gave attendees rides around the studio lot. Musk said he believed the average operating cost would be around $0.20 per mile, and that buyers would be able to purchase one for under $30,000. The two-seat design is deliberate. Musk noted that 90 percent of miles driven involve one or two people, making a compact two-passenger vehicle the most efficient configuration for a fleet-scale robotaxi. Eliminating rear seats also removes complexity and cost, supporting that sub-$30,000 target.

Tesla’s annual production goal is 2 million Cybercabs per year once several factories reach full design capacity. The Cybercab has no steering wheel, no pedals, and relies entirely on Tesla’s vision-based FSD system. What the video shows is the first evidence of that system working not as a demo, but as a production reality, driving itself off the line and into the world.

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Elon Musk talks Tesla Roadster’s future

Elon Musk confirmed the Roadster as Tesla’s last manually driven car, with a debut coming soon.

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Tesla Roadster driving along sunset cliff (Credit: Grok)

During Tesla’s Q1 2026 earnings call on April 22, Elon Musk made a brief but notable comment about the long-awaited next generation Roadster while describing Tesla’s future vehicle lineup. “Long term, the only manually driven car will be the new Tesla Roadster,” he said. “Speaking of which, we may be able to debut that in a month or so. It requires a lot of testing and validation before we can actually have a demo and not have something go wrong with the demo.”

That single statement is the entire Roadster update from yesterday’s call, and while it represents another timeline shift, it comes as no surprise with Tesla heads-down-at-work on the mass rollout of its Robotaxi service across US cities, and the industrial scale production of the humanoid Optimus.

The fact that Musk specifically framed the Roadster as the last manually driven Tesla is significant on its own. As the rest of the lineup moves toward full autonomy, the Roadster becomes something rare in the Tesla-sphere by keeping the driver in control. Driving enthusiasts who buy a $200,000 supercar are not doing so to be passengers. They want the physical connection to the road, the feel of acceleration under their own input, and the experience of controlling something with that level of performance. FSD, however capable it becomes, removes that entirely. The Roadster signals that Tesla understands this distinction and is building a car specifically for the people who consider driving itself the point.

Tesla isn’t joking about building Optimus at an industrial scale: Here we go

The specs for the Roadster Musk has teased over the years are genuinely unlike anything in production. The base model targets 0 to 60 mph in 1.9 seconds, a top speed above 250 mph, and up to 620 miles of range from a 200 kWh battery. The optional SpaceX package takes it further, rumored to add roughly ten cold gas thrusters operating at 10,000 psi, borrowed directly from Falcon 9 rocket technology. With thrusters, Musk has claimed 0 to 60 mph in as little as 1.1 seconds. In a 2021 Joe Rogan interview he went further, stating “I want it to hover. We got to figure out how to make it hover without killing people.” Tesla filed a patent for ground effect technology in August 2025, suggesting the hover concept has not been abandoned. The starting price remains $200,000, with the Founders Series requiring a $250,000 full deposit. Some reservation holders placed those deposits in 2017 and are approaching a full decade of waiting.

With production now targeted for 2027 or 2028 at the earliest, the Roadster remains Tesla’s most audacious promise and its longest-running delay. But if what Musk is testing lives up to even half of what he has described, the demo alone should be worth waiting for.

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