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Mysterious Air Force spaceplane returns to Earth more than two years after SpaceX launch
More than 25 months after it lifted off on a SpaceX Falcon 9 rocket, the US Air Force’s secretive X-37B spaceplane successfully returned to Earth on October 27th, breaking its own record for time spent in orbit.
As always, the specifics of what exactly the X-37B spaceplane does in orbit remain as obscure as ever.
SpaceX’s Falcon 9 rocket launched X-37B on its fifth mission – OTV-5 – on September 7th, 2017, just a handful of months after successfully launching a similarly secretive mission (NROL-76) for the National Reconnaissance Office (NRO) and a handful of months prior to the company’s even more mysterious ‘Zuma’ launch. SpaceX’s OTV-5 launch had to race against the clock to beat Hurricane Irma’s forecasted landfall and the company managed to launch just a few days prior, while the booster’s post-landing operations had to be similarly expedited.
Thankfully, all went as planned and SpaceX recovery technicians had Falcon 9 booster B1040 safely stored inside a nearby hangar before Hurricane Irma impacted the Florida coast. B1040 was reused for the second and final time during the June 2018 launch of the SES-12 communications satellite and marked the second to last launch of a pre-Block 5 variant of Falcon 9.
In the interim, the USAF X-37B was quietly stationed in low Earth orbit (LEO), performing any number of tasks. Over the course of the 779 days it spent in orbit, the spaceplane modified its orbit several times before finally reentering Earth’s atmosphere to land at Kennedy Space Center’s Shuttle Landing Facility (KSC SLF) runway.
During the OTV-4 mission that preceded OTV-5, the same X-37B spacecraft spent 717 days in orbit – just shy of two years. OTV-5 surpassed that endurance record on August 26th and remained in orbit for another two months, breaking its own record by a bit less than 10%. For the most part, the USAF’s most consistent cover story for the X-37B paints the spaceplane as a platform for testing reusable spacecraft hardware, but that explanation has never made a huge amount of sense alongside the fact that each mission has averaged more than 570 days in orbit.
“[The X-37B is the] Air Force’s premier reusable and unmanned spacecraft providing the performance and flexibility to improve technologies in a way that allows scientists and engineers to recover experiments tested in a long-duration space environment.”
USAF, October 27th, 2019
In reality, it’s largely assumed that X-37B serves as a kind of flexible, on-call spy satellite, featuring a payload bay with plenty of room for signals intelligence or imaging hardware and a level of orbital endurance that makes it comparable to satellites. For example, OTV-5’s orbital parameters meant that the spacecraft routinely overflew Russia for much of the 25 months it spent in space.
Aside from the “experiments” and likely espionage-related payloads X-37B can stow inside its payload bay, the spacecraft also brings along a small solar array and radiator and features a hydrazine maneuvering system with substantial delta-V reserves, allowing it to significantly change its orbit.
In an unexpected twist, the USAF press release suggested that X-37B also provided “a ride for small satellites”, unusual because the US never registered those satellites with the UN if they were actually deployed from the spacecraft – a potential violation of international spaceflight treaties.
Following its successful October 27th recovery, Boeing and USAF teams will begin the process of refurbishing X-37B and preparing it for its sixth orbital mission as soon as possible. Known as OTV-6, the spacecraft is scheduled to head to orbit once more on a ULA Atlas V rocket that is scheduled to launch no earlier than Q2 2020.
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Tesla has officially launched the Model Y L in the United States and Puerto Rico for $61,990. It is the longer-wheelbase version of the Model Y, and has been available in China since last year.
Tesla brings the Model Y L to the U.S. just months after it phased out the only pure SUV in its lineup, the Model X. It is slightly longer than the Model Y configurations that are already available in the U.S., and features a three-row, six-seat setup with Captain’s Chairs being among the many features that make this a truly fantastic offering.
The Model Y L is priced competitively at $61,990, and features 325 miles of range and a 0-60 MPH in just 4.4 seconds.
Tesla also added a handful of new features that are not available in even the Premium Model Y. Here’s a full list of its features:
- Heated/Ventilated Front Seats with Powered Thigh Cushion
- Heated/Ventilated Captain’s Seats in Second Row with Powered Armrests & One-Touch Fold
- Heated Third-Row Seats with Power Recline, One-Touch Fold & Child Seat Anchors
- Improved Airflow, Increased Efficiency, More Range
- 89 cubic feet of trunk space
- Upgraded Acoustic Glass and Suspension to Minimize Road Noise
- Adaptive Damping for a Smooth, Stable Ride
- Staggered Tires for Enhanced Grip
- Larger Tailgate for Better Rear Visibility and Bigger Windows Overall
- 16″ First Row and 8″ Second Row Touchscreens
- 19-Speaker Immersive Tesla Audio
- 50W Wireless Charging Pads with Active Cooling and Charging Ports for All Other Seats
- FSD Supervised and Integrated Grok AI
Tesla is also delivering these first units as a “Launch Series,” which comes with additional features, such as:
- Door Trim Puddle Lights
- Suede Dashboard Wing
- Exterior and Interior Badging
- Floor Mats
- Sill Plates
The launch of the Model Y L in the U.S. marks a huge offering from Tesla to U.S. consumers. People have been calling for Tesla to bring a larger car to the U.S., and it needed it more than ever now that the Model X is gone.
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- Credit: Tesla
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- Credit: Tesla
It is a huge accomplishment for Tesla to get the Model Y L to the U.S., and after reporting strong deliveries today, it will be interesting to see how this car impacts future quarterly delivery reports.
Deliveries for the Model Y L “Launch Series” are slated for September or October of this year.
Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.
The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.
The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”
Looking forward to the long weekend pic.twitter.com/URzH6zOUdn
— Tesla (@Tesla) July 1, 2026
Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.
With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.
However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.
Tesla uploaded a Model Y L to the Gallery last night:
This looks like a Model Y L https://t.co/TpnBwrLmH9
— TESLARATI (@Teslarati) July 2, 2026
This seems to be another indication that the Model Y L is coming to the United States.
Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.
Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.
Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.
It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.
As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.
The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.
It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.
Tesla’s ‘megacasts’ are key to massive build quality improvements
While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.
This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.
Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.
The full interview with Lars Moravy is available below:
🚨 If you’re a Tesla investor, this is one interview you don’t want to skip. The full video posted below.
Jeff Lutz @thejefflutz and I sat down with Tesla VP of Engineering Lars Moravy, and it was packed with insights!
A few of the biggest takeaways:
• Cybercab is expected to… pic.twitter.com/fhYSr2dCqP
— Herbert Ong (@herbertong) July 1, 2026
Tesla brings Model Y L ‘Launch Series’ to the U.S. at $61,990
Tesla just told us twice that Model Y L is coming to the U.S.
