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NASA’s Webb Telescope mirror crushes “most optimistic predictions” after final alignment

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NASA says that the nascent James Webb Space Telescope’s (JWST) “optical performance…continues to be better than the…most optimistic predictions” after completing the alignment of its record-breaking mirror.

Between 7 and 14 years behind schedule and over budget by a factor of 2 to 10, an Arianespace Ariane 5 rocket sent the Webb Telescope on its way to deep space on December 25th, 2021. Weighing 6.2 tons (~13,600 lb), JWST was almost half as heavy at liftoff as NASA’s iconic Hubble Space Telescope despite packing an unprecedented origami-like mirror with more than six times Hubble’s total collecting area. The combination of extreme mass reduction and extraordinary complexity required to launch such a large mirror so far from Earth with a rocket like Ariane 5 helps to partially explain why the Webb Telescope took so long (~18 years) and cost so much (~$9.7 billion) to design, develop, and build.

Nonetheless, launch it finally did. Ariane 5 did most of the work, sending the telescope on a trajectory that – with some help from its onboard thrusters – would guide it to the Sun-Earth L2 Lagrange point located some 1.5 million kilometers (~950,000 miles) from Earth. In perhaps the largest relief in the history of space-based observatories, the Webb Telescope’s immensely complex deployment process was then completed without a single major issue. 30 days after liftoff, the telescope – fully deployed – reached its operational orbit.

For the past four months, in comparison, almost all JWST work has focused on the less visible and far smaller processes of alignment and calibration. Each of JWST’s 18 main mirror segments has slowly but surely inched micrometer by micrometer into position while large swaths of the telescope slowly cooled to ambient temperatures – essential for maximum performance. Simultaneously, all of Webb’s primary instruments have achieved first light and entered the early phases of calibration and commissioning. Only after the instruments are painstakingly calibrated, the mirror is perfectly aligned, and crucial hardware is chilled to temperatures as low as -449°F (-267°C) can Webb begin to observe the universe and revolutionize large subsets of space science.

An inward view of the fruits of alignment. (NASA)

The first and most important step – mirror alignment – is now complete. The alignment process began in February 2022, six weeks after liftoff. First, images were captured with the unaligned mirror to help determine exactly what condition it was in. One by one, each of Webb’s 18 mirror segments were individually moved to determine which image each mirror was responsible for, which then allowed ground controllers to properly focus each mirror’s view of a target star. In a process known as “coarse phasing,” once those 18 points of light well-resolved and linked to a specific mirror segment, the segments were gradually steered on top of each other to produce a single image.

“Coarse” heavily undersells the almost unfathomable precision required to complete the step. To reach its full potential, each of the Webb Telescope’s mirror segments must be aligned to within 50 nanometers of each other. According to NASA, “if the Webb primary mirror were the size of the United States, each segment would be the size of Texas, and the team would need to line the height of those Texas-sized segments up with each other to an accuracy of about 1.5 inches.”

The product of coarse phasing – beautiful but not yet scientifically useful. (NASA)

Fine phasing followed, involving an even more esoteric set of processes designed to focus the mirror as perfectly as possible. The resulting image was then tweaked to properly align it over the field of view of each of the Webb Telescope’s four main scientific instruments. Finally, some steps of the seven-step alignment process were redone or refined to fully optimize the mirror to the liking of its Earthbound creators and prospective users.

Ultimately, Webb Telescope alignment was extraordinarily successful, producing an image sharper and cleaner than even the “most optimistic predictions” made by its engineers. NASA says that the image is so detailed that it has effectively reached the physical resolution limit for a mirror the size of the Webb Telescope’s, meaning that it would have to violate the known laws of physics to resolve any more detail.

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JWST’s first images with a fully aligned mirror. (NASA)

With mirror alignment complete, JWST has just one main hurdle left before science operations can begin: instrument commissioning. Commissioning is a catch-all phrase that covers a wide range of calibration, analysis, experiments, and optimization required to verify that JWST’s four main instruments are behaving as expected and accomplishing the work they were designed to do as accurately and reliably as possible.

At some point, the use of extraordinarily complex scientific instruments becomes more akin to an art form, and some degree of trust must be built up between scientists and their hopeful tools of the trade before they can confidently set chisel to marble and begin delving into the universe at unprecedented breadth and detail. If commissioning proceeds as smoothly as deployment and alignment, the JWST team could be ready to capture and share the telescope’s first actionable observations of the cosmos as early as July 2022.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Elon Musk and Trump are closer than ever, and Tesla could be the big winner

Elon Musk sat beside Trump as AI leaders signed a voluntary White House safety accord.

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Elon Musk had the seat right next to President Donald Trump on Tuesday as the White House hosted the leaders of America’s biggest artificial intelligence companies for a lunch that ended with a voluntary industry accord on AI safety.

A seating chart Trump posted on Truth Social placed Musk at the president’s left in the East Room, with Nvidia CEO Jensen Huang on his right, according to an Associated Press reporter. Anthropic CEO Dario Amodei, OpenAI President Greg Brockman, Meta’s Mark Zuckerberg, Google’s Sundar Pichai, Microsoft’s Satya Nadella and Amazon founder Jeff Bezos also attended, along with Vice President JD Vance and House Speaker Mike Johnson.

After the lunch, Trump told reporters outside the West Wing that the executives had signed “The White House Accord on Superintelligence: A Joint Commitment on Frontier SI Responsibilities.” Johnson described it as a voluntary statement of principles built on “robust internal controls and layers of internal and external review,” while Zuckerberg said company boards would independently review reports from outside auditors. Trump called the document “morally binding,” said he would name a new AI czar within days, and signed an executive order formally renaming artificial intelligence “super intelligence,” CNBC reported.

Musk was not in the room for Tesla alone. Since SpaceX absorbed xAI, he runs the company behind Grok and one of the largest AI training operations anywhere. On September 25, he said another 220,000 Nvidia GB300 chips would come online at Colossus 2 within a week, with more expected in November and December.

SpaceX confirms third massive compute deal at Colossus data center

 

Musk also used the trip to restate his energy ambitions. “SpaceX is aiming together with Tesla to do 200 gigawatts of solar production per year,” he said at an event in Washington. It is the same combined target he laid out that feeds directly into Terafab, the Tesla and SpaceX chip venture that will need enormous amounts of power.

The showing between Musk and Trump has come a long way, since the two had the very public split in mid 2025 after Musk opposed the “Big Beautiful Bill” and left DOGE. They reconciled at Charlie Kirk’s memorial that September, and Trump later called their relationship “good”. Since then, Musk has joined Trump’s China delegation in May and attended last week’s White House state dinner for Chinese President Xi Jinping.

For Tesla, that access to government official could pay dividends. As Teslarati noted in January, federal autonomy rules, NHTSA oversight and a single national standard for driverless vehicles all run through an administration Musk can more easily reach directly as Tesla works to scale Robotaxi and Cybercab beyond Texas.

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Elon Musk

Tesla Roadster’s new patent preps white-knuckle speeds, keeping it grounded

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Credit: @BLKMDL3/Twitter

Ahead of its highly anticipated unveiling, Tesla’s upcoming Roadster received a new patent that aims to keep it grounded while enabling white-knuckle speeds.

The patent, which was granted on September 29, is titled “Electric Car Fan,” bluntly stating its design but not its purpose, which is further detailed in the text of the application. Interestingly, it comes two weeks before the Roadster event, which was delayed due to unfavorable weather on Thursday, which could cause issues, as Tesla revealed the event must be held outdoors.

The purpose is to solve a problem that is relatively unique to high-performance electric cars. Instant motor torque is useless if the tires cannot plant that force, and conventional wings and underbody tunnels generate downforce only when air is already rushing past the car. At launch, in slow corners, and under hard braking from modest speed, passive aerodynamic additions contribute essentially very little to downforce.

Tesla’s filing says that its fans can produce the downforce needed, independent of vehicle velocity, then ease off so the same hardware does not pile on drag at highway speeds, an issue that can come from excessive body modifications.

The hardware outlined in the patent is a ducted-fan package that is placed into the rear of the vehicle. An underbody inlet between the rear wheels feeds a duct that rises to a wide outlet in the diffuser. In that outlet are four axial fans, which are divided by vertical strakes. They will pull air from under the floor and press the chassis onto the pavement.

The language in the patent claims it can cut drag rather than add to it while simultaneously increasing downforce.

Tesla Roadster event requires restricted airspace, and the FAA obliges

The fans run from the high-voltage battery and a vehicle control system, so output can be modulated rather than left on as a fixed penalty.

There are additional strengths that can come from this design, like extra tire load at low speed, which can contribute to even more face-melting acceleration rates, decrease stopping distance, and sharper turn-in before a wing has air to work with. Adjustable fan speed lets the car add grip only when needed, so it can be catered to the force of a turn or acceleration.

These designs were previously used, and banned, in some competitive settings. The Brabham BT46B was banned in F1 competition for using a similar fan design and being labeled as too effective.

Tesla still lists the Roadster as having a sub-two-second 0-60 MPH time and a 250-plus-MPH top speed, and there are expectations for a SpaceX cold-gas thruster package that could not only increase acceleration but potentially cause the vehicle to hover.

It is important to note that a patent is not a production part, and packaging four fans in a rear diffuser, managing noise, and potential debris are all things Tesla must consider. With that being said, the patent being granted shows Tesla is designing the Roadster to go fast, but it is also attempting to use unique strategies to combat any issues it might have at those speeds.

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Investor's Corner

Tesla showrooms picked clean ahead of Q3 end as demand looks strong

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Credit: @thaichiminh1907/X

Tesla (NASDAQ: TSLA) showrooms have been picked clean ahead of the end of the third quarter of the year, as demand looks to be strong and delivery estimates for new vehicles are pushed into late 2026 and early 2027.

Tesla appears to have sold out of many of its Model 3 and Model Y trim levels in the United States, as only the Model Y RWD and Model Y All-Wheel-Drive are available for delivery before the end of the year.

Additionally, many showrooms are either completely empty or void of all but just one demo unit within the buildings themselves in an effort to bolster what could be one of Tesla’s best quarters in vehicle deliveries in recent memory.

Additionally, when I spoke to the guys at Tesla Mechanicsburg two weeks ago, when I returned the Model Y L, their third hauler of the week had just arrived, and every vehicle on it, along with every vehicle in their delivery lot, was accounted for and had a name attached to it for delivery.

Tesla saw a 25 percent increase in deliveries in Q2 compared to the same quarter the year before. The vast majority of the 480,126 units it delivered, 467,762 vehicles to be exact, were the Model 3 and Model Y.

In Q3 2025, Tesla delivered 497,099 vehicles, once again a figure that was dominated by the company’s two mass-market vehicles. Analysts have unusually wide predictions for this quarter, likely because so many firms missed the Q2 delivery figure by such a substantial margin; Wall Street predicted 408,000 cars, while Tesla delivered 480,000.

Goldman Sachs has Tesla slotted for 435,000 deliveries in Q3, while JPMorgan said it anticipates 482,000. The median guess is about 449,000 deliveries for Q3.

Interested in ordering a Tesla? Use my referral code for three free months of Full Self-Driving (Supervised) here.

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