Connect with us
natrion pouch cell natrion pouch cell

News

Shark Tank-backed Natrion unveils solid-state battery separator with near-zero fire risk

Credit: Natrion

Published

on

Mark Cuban-backed Natrion has unveiled its latest developments in solid-state battery manufacturing with the new LISIC278 separator in a traditional pouch cell. The separator allows for a higher thermal resistance than other EV batteries, decreasing the risk of fires and combustion. Additionally, the cell showed a 40 percent increase in the charge rate compared to a conventional battery with the same capacity.

Natrion’s LISIC278 material utilizes a Lithium Solid Ionic Composite (LISIC) electrolyte that mimics the performance and specs of a standard polyolefin separator, which sits between the anode and cathode. The purpose of the separator is to prevent short circuits by keeping the electrodes apart while also allowing ionic charges to flow through with the necessary passage of currents in a cell. The LISIC cell can utilize significantly less of the electrolyte liquid by delivering high ion transport capability at ambient conditions. This keeps the cells’ thermal resistance above 200° Celsius (392 F) without having any porosity.

The LISIC278 separator’s ability to remain stable at high temperatures nearly eliminates the risk of fire, while it also exhibits a reduced ability for a thermal event altogether.

CEO and Co-Founder Alex Kosyakov said that reducing flammable liquid electrolytes was a main focus because reducing the perception that battery cells will catch on fire is a key to growing mass EV adoption:

“Reducing our reliance on flammable liquids in EV batteries is key to reducing fire risk and ultimately making mass EV adoption more viable. So the fact that this data shows we can produce battery cells that are just as efficient with only a small fraction of that liquid is a huge win.”

Advertisement
-->

natrion lisic278

Cycling performance of a two-layer pouch cell at C/3 charge and discharge using LISIC278 with an NMC532 cathode and natural graphite anode.

In addition to the LISIC278 cells’ stability, it also showed a 40 percent increase in charge rate, taking just 3 hours to charge as opposed to 5 hours for a conventional cell with the same capacity. Natrion utilized a standard pouch containing NMC532 cathode, LP40 liquid electrolyte, and a natural graphite anode with a state-of-the-art separator for its experiments. This was compared to the Natrion pouch, which was identical but utilized the LISIC279 separator instead of a conventional design.

Comparison of the cycling performance of two one-layer pouch cells: one constructed with LISIC278 and another constructed with a commercially-available polyolefin separator.

The cell with the LISIC279 separator also displayed a high initial coulombic efficiency. Conventional lithium-ion cells “typically” have less energy available than they are charged with when used the first few times. Natrion cells did not display this issue and “exhibited higher initial coulombic efficiencies and resultantly improved capacity retention at higher C-rates,” the company said.

Dr. Jon Tuck, an expert in energy storage for Silent Koala, said using less electrolyte liquid while maintaining a high initial coulombic rate is difficult, especially at the capacity and C-rate threshold given here. “These results are highly promising and show a versatility of use for LISIC that we have yet to see from other solid-state electrolyte materials. It signals the potential of Natrion’s materials to really advance the industry and the technological feats being developed,” Dr. Tuck added.

Natrion is based in Binghamton, New York, and has operations in Champaign, Illinois.

Solid-state batteries utilize a solid material to allow energy to flow from the cathode to the anode, instead of traditional lithium-ion cells, which utilize a liquid electrolyte solution. EV makers have not been able to switch to solid-state technology due to its complex manufacturing processes. Additionally, researchers have not been able to find ideal solutions for the material it would utilize in the batteries, and this continues to be a severe bottleneck of solid-state development.

I’d love to hear from you! If you have any comments, concerns, or questions, please email me at joey@teslarati.com. You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.

Advertisement
-->

Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

Advertisement
Comments

Elon Musk

Tesla Full Self-Driving pricing strategy eliminates one recurring complaint

Published

on

Credit: Tesla

Tesla’s new Full Self-Driving pricing strategy will eliminate one recurring complaint that many owners have had in the past: FSD transfers.

In the past, if a Tesla owner purchased the Full Self-Driving suite outright, the company did not allow them to transfer the purchase to a new vehicle, essentially requiring them to buy it all over again, which could obviously get pretty pricey.

This was until Q3 2023, when Tesla allowed a one-time amnesty to transfer Full Self-Driving to a new vehicle, and then again last year.

Tesla is now allowing it to happen again ahead of the February 14th deadline.

The program has given people the opportunity to upgrade to new vehicles with newer Hardware and AI versions, especially those with Hardware 3 who wish to transfer to AI4, without feeling the drastic cost impact of having to buy the $8,000 suite outright on several occasions.

Advertisement
-->

Now, that issue will never be presented again.

Last night, Tesla CEO Elon Musk announced on X that the Full Self-Driving suite would only be available in a subscription platform, which is the other purchase option it currently offers for FSD use, priced at just $99 per month.

Tesla is shifting FSD to a subscription-only model, confirms Elon Musk

Having it available in a subscription-only platform boasts several advantages, including the potential for a tiered system that would potentially offer less expensive options, a pay-per-mile platform, and even coupling the program with other benefits, like Supercharging and vehicle protection programs.

While none of that is confirmed and is purely speculative, the one thing that does appear to be a major advantage is that this will completely eliminate any questions about transferring the Full Self-Driving suite to a new vehicle. This has been a particular point of contention for owners, and it is now completely eliminated, as everyone, apart from those who have purchased the suite on their current vehicle.

Advertisement
-->

Now, everyone will pay month-to-month, and it could make things much easier for those who want to try the suite, justifying it from a financial perspective.

The important thing to note is that Tesla would benefit from a higher take rate, as more drivers using it would result in more data, which would help the company reach its recently-revealed 10 billion-mile threshold to reach an Unsupervised level. It does not cost Tesla anything to run FSD, only to develop it. If it could slice the price significantly, more people would buy it, and more data would be made available.

Continue Reading

News

Tesla Model 3 and Model Y dominates U.S. EV market in 2025

The figures were detailed in Kelley Blue Book’s Q4 2025 U.S. Electric Vehicle Sales Report.

Published

on

Credit: Tesla

Tesla’s Model 3 and Model Y continued to overwhelmingly dominate the United States’ electric vehicle market in 2025. New sales data showed that Tesla’s two mass market cars maintained a commanding segment share, with the Model 3 posting year-to-date growth and the Model Y remaining resilient despite factory shutdowns tied to its refresh.

The figures were detailed in Kelley Blue Book’s Q4 2025 U.S. Electric Vehicle Sales Report.

Model 3 and Model Y are still dominant

According to the report, Tesla delivered an estimated 192,440 Model 3 sedans in the United States in 2025, representing a 1.3% year-to-date increase compared to 2024. The Model 3 alone accounted for 15.9% of all U.S. EV sales, making it one of the highest-volume electric vehicles in the country.

The Model Y was even more dominant. U.S. deliveries of the all-electric crossover reached 357,528 units in 2025, a 4.0% year-to-date decline from the prior year. It should be noted, however, that the drop came during a year that included production shutdowns at Tesla’s Fremont Factory and Gigafactory Texas as the company transitioned to the new Model Y. Even with those disruptions, the Model Y captured an overwhelming 39.5% share of the market, far surpassing any single competitor.

Combined, the Model 3 and Model Y represented more than half of all EVs sold in the United States during 2025, highlighting Tesla’s iron grip on the country’s mass-market EV segment.

Advertisement
-->

Tesla’s challenges in 2025

Tesla’s sustained performance came amid a year of elevated public and political controversy surrounding Elon Musk, whose political activities in the first half of the year ended up fueling a narrative that the CEO’s actions are damaging the automaker’s consumer appeal. However, U.S. sales data suggest that demand for Tesla’s core vehicles has remained remarkably resilient.

Based on Kelley Blue Book’s Q4 2025 U.S. Electric Vehicle Sales Report, Tesla’s most expensive offerings such as the Tesla Cybertruck, Model S, and Model X, all saw steep declines in 2025. This suggests that mainstream EV buyers might have had a price issue with Tesla’s more expensive offerings, not an Elon Musk issue. 

Ultimately, despite broader EV market softness, with total U.S. EV sales slipping about 2% year-to-date, Tesla still accounted for 58.9% of all EV deliveries in 2025, according to the report. This means that out of every ten EVs sold in the United States in 2025, more than half of them were Teslas. 

Q4 2025 Kelley Blue Book EV Sales Report by Simon Alvarez

Advertisement
-->
Continue Reading

News

Tesla Model 3 and Model Y earn Euro NCAP Best in Class safety awards

“The company’s best-selling Model Y proved the gold standard for small SUVs,” Euro NCAP noted.

Published

on

Credit: Tesla Europe & Middle East

Tesla won dual categories in the Euro NCAP Best in Class awards, with the Model 3 being named the safest Large Family Car and the Model Y being recognized as the safest Small SUV.

The feat was highlighted by Tesla Europe & Middle East in a post on its official account on social media platform X.

Model 3 and Model Y lead their respective segments

As per a press release from the Euro NCAP, the organization’s Best in Class designation is based on a weighted assessment of four key areas: Adult Occupant, Child Occupant, Vulnerable Road User, and Safety Assist. Only vehicles that achieved a 5-star Euro NCAP rating and were evaluated with standard safety equipment are eligible for the award.

Euro NCAP noted that the updated Tesla Model 3 performed particularly well in Child Occupant protection, while its Safety Assist score reflected Tesla’s ongoing improvements to driver-assistance systems. The Model Y similarly stood out in Child Occupant protection and Safety Assist, reinforcing Tesla’s dual-category win. 

“The company’s best-selling Model Y proved the gold standard for small SUVs,” Euro NCAP noted.

Advertisement
-->

Euro NCAP leadership shares insights

Euro NCAP Secretary General Dr. Michiel van Ratingen said the organization’s Best in Class awards are designed to help consumers identify the safest vehicles over the past year.

Van Ratingen noted that 2025 was Euro NCAP’s busiest year to date, with more vehicles tested than ever before, amid a growing variety of electric cars and increasingly sophisticated safety systems. While the Mercedes-Benz CLA ultimately earned the title of Best Performer of 2025, he emphasized that Tesla finished only fractionally behind in the overall rankings.

“It was a close-run competition,” van Ratingen said. “Tesla was only fractionally behind, and new entrants like firefly and Leapmotor show how global competition continues to grow, which can only be a good thing for consumers who value safety as much as style, practicality, driving performance, and running costs from their next car.”

Continue Reading