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Northrop Grumman partners with Firefly and SpaceX to save Antares rocket, launch Cygnus spacecraft

Northrop Grumman's next-generation Antares 330 rocket.

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Northrop Grumman has announced plans to partner with startup Firefly Aerospace to save (and upgrade) the conglomerate’s Antares rocket, which it uses to launch Cygnus cargo spacecraft to the International Space Station.

The new and improved Antares 330 rocket could debut as early as late 2024. The existing Antares 230 rocket has just two launches left before a lack of new hardware from crucial Ukrainian suppliers will permanently ground it – a time Northrop Grumman estimates will come as early as spring (Q2) 2023. To fill Antares’ 18-month availability gap, Northrop Grumman says it has purchased three SpaceX Falcon 9 launches to continue Cygnus space station cargo deliveries largely unabated.

In some ways, Northrop Grumman’s decision to purchase alternate launch services from SpaceX is surprising. After Antares suffered a catastrophic failure during an operational Cygnus launch in October 2014, Orbital Sciences chose to purchase three Atlas V launches from the United Launch Alliance (ULA) to ensure continued cargo deliveries while it attempted to return its own rocket to flight. Antares fully took over in 2017 after returning to flight in 2016.

However, seven or so years later, ULA is on the verge of retiring Atlas V and has already sold all remaining Atlas V launch contracts. Meanwhile, its next-generation Vulcan Centaur rocket is years behind schedule and unlikely to debut before 2023, making it extremely unlikely that ULA would have been able to fulfill Northrop Grumman’s desire to preserve its existing Cygnus launch schedule. It’s possible that Vulcan could have gotten the job done, but each Cygnus launch would have likely ended up several months (or more) behind schedule, thus requiring SpaceX and future provider Sierra Nevada Corporation to fill in the space station resource gaps Cygnus would leave.

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With the benefit of hindsight and knowing that Antares 330 is unlikely to debut before late 2024 or 2025, it’s clear that SpaceX was the only viable option. Thanks to SpaceX operating in an entirely different universe of launch cadence and availability relative to the rest of the world, the company should have no issue whatsoever substituting a few of the dozens of Falcon 9 Starlink launches likely planned in 2023 and 2024 with Cygnus space station resupply runs.

Antares’ February 2022 CRS-17 launch. Falcon 9 is now scheduled to take over for around a year and a half, beginning in H2 2023. (NASA)

Northrop Grumman’s decision comes almost four months after Russia’s second illegal invasion of Ukraine, an action that immediately threw the future of its Antares rocket into question. The only major components of Antares-Cygnus Northrop Grumman (through its 2018 acquisition of Orbital ATK) is responsible for building are the rocket’s Castor 30XL second stage and Cygnus’ service module. Cygnus’ silver pressure vessel is built by Thales Alenia Space, the payload fairing is built by RUAG, the Antares booster engines are supplied by Russia’s NPO Energomash, and the Antares booster structures are built by Ukraine’s Yuzhnoye SDO and Yuzhmash.

Now embroiled in an open shooting war begun by Russia, Ukraine’s aerospace industry has been on borrowed time for several months. In July, the Yuzhmash factory was reportedly struck by cruise missiles, killing several people and presumably damaging the facility. Northrop Grumman’s August 8th announcement that it US startup Firefly Aerospace will build a domestic replacement for the Antares first stage all but guarantees that its former Ukrainian partners are no longer able to supply rocket hardware.

Beta will be roughly an order of magnitude larger and more capable than the Alpha rocket Firefly is currently developing. (Firefly)

The Antares 330 booster Firefly intends to build for Northrop Grumman will be substantially larger and “significantly increase” the rocket’s performance to low Earth orbit (LEO), which currently sits at 8 tons (~17,500 lb). Intriguingly, the booster Firefly will supply appears to be the latest iteration of the first stage of the medium-lift Beta rocket the startup has been working on for some time. According to Firefly’s recently updated Beta webpage, the next-generation rocket is expected to measure 4.32 meters (14.1 ft) wide and 55.7 meters (182.5 ft) tall; produce about 720 tons (1.6M lbf) of thrust in vacuum, and launch up to 13 tons (28,700 lb) to LEO.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

SpaceX’s Elon Musk relieves worries about orbital data centers

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Rendering of Elon Musk overlooking a Starship fleet (Credit: Grok)
Rendering of Elon Musk overlooking a Starship fleet (Credit: Grok)

SpaceX CEO Elon Musk recently confronted worries about orbital data centers and launching satellites in mass quantities in space, as some voiced concerns about crowding.

Musk’s SpaceX plans to combat the issue of needing data centers by launching them into space instead of taking up valuable real estate on Earth. It has been a major point of SpaceX’s future, including its looming IPO, which could be the largest ever.

In a recent interview filmed at SpaceX’s Starlink terminal factory in Bastrop, Texas, Elon Musk directly addressed concerns that deploying large numbers of AI satellites for orbital data centers could crowd Earth’s orbit. His message was straightforward and reassuring: space is vast beyond human intuition.

“Space is really big,” Musk said. “It’s not like space is gonna get crowded. Space is enormous. If you actually look at it relative to the Earth, the satellites are so tiny you can’t even see them.” He emphasized that even zooming in makes a satellite appear large, but from a planetary perspective, they are minuscule specks.

Musk pointed to SpaceX’s real-world experience operating roughly 10,000 Starlink satellites as evidence that large constellations can be managed safely. “We’ve got a pretty good idea of how to operate just really large constellations and do it safely,” he noted. SpaceX remains the only operator with meaningful experience at this scale, giving the company unique insight into tight orbital packing without compromising safety

The discussion highlighted SpaceX’s plans for “AI1” satellites—essentially orbiting racks of AI compute powered by massive solar arrays and cooled via radiative panels in space’s vacuum.

These satellites leverage proven Starlink V3 technology, making them simpler to design than communications satellites. A first-generation unit targets around 150 kW peak power, with a 70-meter wingspan for solar panels and radiators. Laser links will connect them to each other and the Starlink network, delivering low-latency access (on the order of a few milliseconds from low-Earth orbit).

FCC accepts SpaceX filing for 1 million orbital data center plan

Musk framed orbital data centers as a practical solution to Earth’s constraints on AI growth. Ground-based facilities face power shortages, water demands for cooling, and grid limitations. In space, constant sunlight (no day-night cycle), vacuum radiative cooling, and abundant solar energy offer clear advantages.

Production will ramp up at an expanded “Gigasat” factory in Bastrop, with solar manufacturing already underway and full AI satellite output expected at reasonable volume by the end of 2027. Starship’s rapid, high-volume launch capability, aiming for multiple flights per hour, will make massive deployment feasible.

Critics sometimes raise risks like space debris or Kessler syndrome, but Musk’s response underscores scale: even a million satellites would represent an imperceptible fraction of available orbital volume when viewed against Earth’s size. SpaceX’s automated collision avoidance and deorbiting designs for Starlink further mitigate concerns.

This vision ties into broader ambitions. Musk sees orbital AI compute as a step toward harnessing more of the Sun’s energy, advancing humanity on the Kardashev scale from a Type 0 civilization toward Type 1 and eventually Type 2. By moving power-hungry data centers off-planet, SpaceX aims to unlock orders-of-magnitude more compute while preserving Earth’s resources.

Musk’s comments should ease public anxiety. With proven operational expertise, incremental engineering, and the immensity of space itself, orbital data centers represent not overcrowding, but smart expansion into the final frontier.

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Investor's Corner

Tesla Full Self-Driving hits Level 4? One analyst says yes

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Credit: Tesla

Tesla Full Self-Driving (Supervised) is currently listed as a Level 2 suite in terms of its passenger cars. As its Robotaxi platform continues to move quickly, it has been recognized as a Level 4 ride-sharing program by the State of Texas, as Tesla recently self-certified itself.

However, a Wall Street analyst is arguing that Tesla (NASDAQ: TSLA) has effectively achieved Level 4 autonomy in most conditions in all of its vehicles, drawing on personal experience and data released by the company.

Alex Potter of Piper Sandler said in a note to investors on Wednesday that “Tesla has solved the self-driving puzzle,” pointing to decisions to offer insurance discounts for FSD-enabled policies as a signal of confidence, which is backed up by stellar safety records compared to human driving.

Investing.com initially reported on Potter’s new note.

Additionally, Potter looks at the recent start of Cybercab production at Giga Texas as a potential indication that Tesla is ready to offer some level of unsupervised driving at least in the near future. The Cybercab has no steering wheel or pedals, completely eliminating the ability for human input.

He also sees Tesla’s allocation of “several hundred million USD (if not $1B+)” as confidence internally, seeing as it would be tough to set aside that amount of capital toward a project that the company does not see as relatively near-term.

Forward thinking, especially as Cybercab has no human controls, it would make sense that Tesla is at least close to self-driving. How close is another question.

Tesla has routinely teased that unsupervised FSD is close, but there are still a lot of things it feels as if the company has to roll out some more capability, including unsupervised parking features, known as “Banish,” better operation with regional self-driving performance, and other improvements.

That is not to say that Tesla FSD is super impressive already. It has already completed coast-to-coast drives across the United States and Canada, it routinely takes the stress out of driving for most people, and it has proven through Tesla Safety Reports that it is safer and involved in accidents less frequently than humans.

Even Potter believes it is capable, as he used it to go from Missoula, Montana, to Minneapolis, Minnesota, back in April.

“There’s no substitute for personal experience,” he wrote.

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Cybertruck

Tesla Cybertruck is finally getting Summon

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Credit: Tesla

Tesla has finally and officially confirmed that Actually Smart Summon, commonly known as ASS, will make its way to the Cybertruck two and a half years after first deliveries.

The feature, which is part of the Full Self-Driving suite, allows owners of any Tesla to literally summon their vehicle to their location in a parking lot. It is limited by range and speed, especially as there is nobody in the vehicle, but is a great feature to have for rainstorms, busy parking lots, or for injured passengers (I recently used it so I could give my Fiancèe a hand leaving a sports injury doctor after she pulled her calf).

Summon has been available on every Tesla that is currently available, but the Cybertruck has not had the feature in the two and a half years that customers have been taking deliveries.

There were a few things that Tesla had to work out with Full Self-Driving features, Summon in particular, with the Cybertruck.

Initially, its Steer-by-Wire system handles low-speed maneuvers differently than a typical mechanical steering connection available in the S3XY lineup. This required some additional time of development to allow Tesla to retrain and validate the AI models specifically for the feature within Cybertruck.

Additionally, the overall size and weight of Cybertruck impacted expected dynamics, has an impact on braking distances, and even obstacle avoidance in tighter lots. Tesla prioritized safety over launching the feature ahead of having the utmost confidence in it.

However, the wait is finally over, at least it seems that way. Tesla said that Cybertruck will receive ASS through a Software Update “shortly,” but did not give an explicit date. Tesla has said that Summon is coming in the past, only for it to be delayed yet again.

We anticipate that Summon will roll out within the Cybertruck in less than a week, but there are still some reservations about that timing because, ultimately, nobody knows what Tesla will do outside of Tesla. The Spring Update for many came well late, at least a month past the initial rollout wave.

The rollout of Summon to Cybertruck is a great milestone for Tesla, even if it has come later than most would really like to admit. Now that Cybertrucks will be summoned across parking lots, it will be awesome to see reactions to the massive pickup with no driver sitting in the driver’s seat.

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