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Northrop Grumman partners with Firefly and SpaceX to save Antares rocket, launch Cygnus spacecraft

Northrop Grumman's next-generation Antares 330 rocket.

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Northrop Grumman has announced plans to partner with startup Firefly Aerospace to save (and upgrade) the conglomerate’s Antares rocket, which it uses to launch Cygnus cargo spacecraft to the International Space Station.

The new and improved Antares 330 rocket could debut as early as late 2024. The existing Antares 230 rocket has just two launches left before a lack of new hardware from crucial Ukrainian suppliers will permanently ground it – a time Northrop Grumman estimates will come as early as spring (Q2) 2023. To fill Antares’ 18-month availability gap, Northrop Grumman says it has purchased three SpaceX Falcon 9 launches to continue Cygnus space station cargo deliveries largely unabated.

In some ways, Northrop Grumman’s decision to purchase alternate launch services from SpaceX is surprising. After Antares suffered a catastrophic failure during an operational Cygnus launch in October 2014, Orbital Sciences chose to purchase three Atlas V launches from the United Launch Alliance (ULA) to ensure continued cargo deliveries while it attempted to return its own rocket to flight. Antares fully took over in 2017 after returning to flight in 2016.

However, seven or so years later, ULA is on the verge of retiring Atlas V and has already sold all remaining Atlas V launch contracts. Meanwhile, its next-generation Vulcan Centaur rocket is years behind schedule and unlikely to debut before 2023, making it extremely unlikely that ULA would have been able to fulfill Northrop Grumman’s desire to preserve its existing Cygnus launch schedule. It’s possible that Vulcan could have gotten the job done, but each Cygnus launch would have likely ended up several months (or more) behind schedule, thus requiring SpaceX and future provider Sierra Nevada Corporation to fill in the space station resource gaps Cygnus would leave.

With the benefit of hindsight and knowing that Antares 330 is unlikely to debut before late 2024 or 2025, it’s clear that SpaceX was the only viable option. Thanks to SpaceX operating in an entirely different universe of launch cadence and availability relative to the rest of the world, the company should have no issue whatsoever substituting a few of the dozens of Falcon 9 Starlink launches likely planned in 2023 and 2024 with Cygnus space station resupply runs.

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Antares’ February 2022 CRS-17 launch. Falcon 9 is now scheduled to take over for around a year and a half, beginning in H2 2023. (NASA)

Northrop Grumman’s decision comes almost four months after Russia’s second illegal invasion of Ukraine, an action that immediately threw the future of its Antares rocket into question. The only major components of Antares-Cygnus Northrop Grumman (through its 2018 acquisition of Orbital ATK) is responsible for building are the rocket’s Castor 30XL second stage and Cygnus’ service module. Cygnus’ silver pressure vessel is built by Thales Alenia Space, the payload fairing is built by RUAG, the Antares booster engines are supplied by Russia’s NPO Energomash, and the Antares booster structures are built by Ukraine’s Yuzhnoye SDO and Yuzhmash.

Now embroiled in an open shooting war begun by Russia, Ukraine’s aerospace industry has been on borrowed time for several months. In July, the Yuzhmash factory was reportedly struck by cruise missiles, killing several people and presumably damaging the facility. Northrop Grumman’s August 8th announcement that it US startup Firefly Aerospace will build a domestic replacement for the Antares first stage all but guarantees that its former Ukrainian partners are no longer able to supply rocket hardware.

Beta will be roughly an order of magnitude larger and more capable than the Alpha rocket Firefly is currently developing. (Firefly)

The Antares 330 booster Firefly intends to build for Northrop Grumman will be substantially larger and “significantly increase” the rocket’s performance to low Earth orbit (LEO), which currently sits at 8 tons (~17,500 lb). Intriguingly, the booster Firefly will supply appears to be the latest iteration of the first stage of the medium-lift Beta rocket the startup has been working on for some time. According to Firefly’s recently updated Beta webpage, the next-generation rocket is expected to measure 4.32 meters (14.1 ft) wide and 55.7 meters (182.5 ft) tall; produce about 720 tons (1.6M lbf) of thrust in vacuum, and launch up to 13 tons (28,700 lb) to LEO.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

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Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

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While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

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Tesla FSD (Supervised) is about to go on “widespread” release

In a comment last October, Elon Musk stated that FSD V14.2 is “for widespread use.”

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Tesla has begun rolling out Full Self-Driving (Supervised) V14.2, and with this, the wide release of the system could very well begin. 

The update introduces a new high-resolution vision encoder, expanded emergency-vehicle handling, smarter routing, new parking options, and more refined driving behavior, among other improvements.

FSD V14.2 improvements

FSD (Supervised) V14.2’s release notes highlight a fully upgraded neural-network vision encoder capable of reading higher-resolution features, giving the system improved awareness of emergency vehicles, road obstacles, and even human gestures. Tesla also expanded its emergency-vehicle protocols, adding controlled pull-overs and yielding behavior for police cars, fire trucks, and ambulances, among others.

A deeper integration of navigation and routing into the vision network now allows the system to respond to blocked roads or detours in real time. The update also enhances decision-making in several complex scenarios, including unprotected turns, lane changes, vehicle cut-ins, and interactions with school buses. All in all, these improvements should help FSD (Supervised) V14.2 perform in a very smooth and comfortable manner.

Elon Musk’s predicted wide release

The significance of V14.2 grows when paired with Elon Musk’s comments from October. While responding to FSD tester AI DRIVR, who praised V14.1.2 for fixing “95% of indecisive lane changes and braking” and who noted that it was time for FSD to go on wide release, Musk stated that “14.2 for widespread use.”

FSD V14 has so far received a substantial amount of positive reviews from Tesla owners, many of whom have stated that the system now drives better than some human drivers as it is confident, cautious, and considerate at the same time. With V14.2 now rolling out, it remains to be seen if the update also makes it to the company’s wide FSD fleet, which is still populated by a large number of HW3 vehicles. 

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Tesla FSD V14.2 starts rolling out to initial batch of vehicles

It would likely only be a matter of time before FSD V14.2 videos are posted and shared on social media.

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Credit: Grok Imagine

Tesla has begun pushing Full Self-Driving (Supervised) v14.2 to its initial batch of vehicles. The update was initially observed by Tesla owners and veteran FSD users on social media platform X on Friday.

So far, reports of the update have been shared by Model Y owners in California whose vehicles are equipped with the company’s AI4 hardware, though it would not be surprising if more Tesla owners across the country receive the update as well. 

Based on the release notes of the update, key improvements in FSD V14.2 include a revamped neural network for better detection of emergency vehicles, obstacles, and human gestures, as well as options to select arrival spots. 

It would likely only be a matter of time before FSD V14.2 videos are posted and shared on social media.

Following are the release notes of FSD (Supervised) V14.2, as shared on X by longtime FSD tester Whole Mars Catalog.

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Release Notes

2025.38.9.5

Currently Installed

FSD (Supervised) v14.2

Full Self-Driving (Supervised) v14.2 includes:

  • Upgraded the neural network vision encoder, leveraging higher resolution features to further improve scenarios like handling emergency vehicles, obstacles on the road, and human gestures.
  • Added Arrival Options for you to select where FSD should park: in a Parking Lot, on the Street, in a Driveway, in a Parking Garage, or at the Curbside.
  • Added handling to pull over or yield for emergency vehicles (e.g. police cars, fire trucks, ambulances.
  • Added navigation and routing into the vision-based neural network for real-time handling of blocked roads and detours.
  • Added additional Speed Profile to further customize driving style preference.
  • Improved handling for static and dynamic gates.
  • Improved offsetting for road debris (e.g. tires, tree branches, boxes).
  • Improve handling of several scenarios including: unprotected turns, lane changes, vehicle cut-ins, and school busses.
  • Improved FSD’s ability to manage system faults and improve scenarios like handling emergency vehicles, obstacles on the road, and human gestures.
  • Added Arrival Options for you to select where FSD should park: in a Parking Lot, on the Street, in a Driveway, in a Parking Garage, or at the Curbside.
  • Added handling to pull over or yield for emergency vehicles (e.g. police cars, fire trucks, ambulances).
  • Added navigation and routing into the vision-based neural network for real-time handling of blocked roads and detours.
  • Added additional Speed Profile to further customize driving style preference.
  • Improved handling for static and dynamic gates.
  • Improved offsetting for road debris (e.g. tires, tree branches, boxes).
  • Improve handling of several scenarios, including unprotected turns, lane changes, vehicle cut-ins, and school buses.
  • Improved FSD’s ability to manage system faults and recover smoothly from degraded operation for enhanced reliability.
  • Added alerting for residue build-up on interior windshield that may impact front camera visibility. If affected, visit Service for cleaning!

Upcoming Improvements:

  • Overall smoothness and sentience
  • Parking spot selection and parking quality
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