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Other automakers follow Tesla into rare earth metal-free powertrains

Credit: Tesla Manufacturing/X

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Tesla and others are looking to end the use of rare earth metals in future electric vehicle (EV) motors, with U.S., European and Japanese automakers all considering the move to help reduce reliance on China.

During the company’s Investor Day event earlier this year, Tesla’s Vice President of Powertrain Engineering Colin Campbell announced that the company’s next-generation powertrain would include a permanent magnet motor with zero rare earth metals. Automakers including General Motors (GM), Jaguar Land Rover (JLR), Nissan and more, along with the supplier BorgWarner, are all developing, researching or have already created motors with low- or zero-rare earth materials, according to a recent report from Reuters.

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Nissan has taken its attempts further than previously reported in the development of new magnet-free externally excited synchronous machine (EESM) motors, which utilize an electrical current to create a magnetic field. Eventually, the Japanese automaker plans to phase out the use of rare earth metals entirely through EESM development and the use of permanent magnet motors. Nissan also currently utilizes an EESM motor in the Ariya crossover.

“This is an important contribution to making us a little more independent of China,” said Otmar Scharrer, CTO of German supplier ZF.

ZF has created an EESM motor that Scharrer said offers similar performance and overall size to those in permanent magnet motors.

Currently, the processing and mining of the 17 minerals known as rare earth metals are dominated by China, and many have sounded the alarm on relying too heavily on the country — especially after the government announced a recent export ban of gallium and graphite, both of which are crucial for EV production.

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There are also sustainability reasons to move away from the use of these minerals, along with those related to bolstering the home supply chains of individual markets. Other rare earth materials like neodymium and dysprosium require the use of solvents and generate toxic waste, opposing current environmental standards and goals.

Detroit-based company Drive System Design is working on motors free of rare earth metals with three different automakers, and the firm’s Director of Engineering Business Development, Ben Chiswick, also highlights the environmental benefits of the shift.

“If you get it right, you’ve got a much more sustainable product,” Chaswick said.

BMW has reportedly conducted several years of research into motors without rare earth materials.

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“It was not a home run… but it works very well without rare earths,” said Uwe Deuke, BMW’s lead engineer for the EESM motor being developed for its next-generation vehicle.

Even automakers that aren’t phasing out rare earths entirely are reducing their content dramatically in upcoming EV designs. Mercedes-Benz, for example, will use almost no heavy rare earth materials in its next-generation EV, although it will still be a permanent magnet motor using a small amount of the minerals.

Tesla lithium refinery to start production in Q1 2024

What are your thoughts? Let me know at zach@teslarati.com, find me on X at @zacharyvisconti, or send your tips to us at tips@teslarati.com.

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Zach is a renewable energy reporter who has been covering electric vehicles since 2020. He grew up in Fremont, California, and he currently lives in Colorado. His work has appeared in the Chicago Tribune, KRON4 San Francisco, FOX31 Denver, InsideEVs, CleanTechnica, and many other publications. When he isn't covering Tesla or other EV companies, you can find him writing and performing music, drinking a good cup of coffee, or hanging out with his cats, Banks and Freddie. Reach out at zach@teslarati.com, find him on X at @zacharyvisconti, or send us tips at tips@teslarati.com.

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The Boring Company’s Prufrock-2 emerges after completing new Vegas Loop tunnel

The new tunnel measures 2.28 miles, making it the company’s longest single Vegas Loop tunnel to date.

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Credit: The Boring Company/X

The Boring Company announced that its Prufrock-2 tunnel boring machine (TBM) has completed another Vegas Loop tunnel in Las Vegas. The company shared the update in a post on social media platform X.

According to The Boring Company’s post, the new tunnel measures 2.28 miles, making it the company’s longest single Vegas Loop tunnel to date.

The new tunnel marks the fourth tunnel constructed near Westgate Las Vegas as the Vegas Loop network continues expanding across the city.

The Boring Company also noted that the new tunnel surpassed its previous internal record of 2.26 miles for a single Vegas Loop segment.

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Construction of the tunnel involved moving roughly 68,000 cubic yards of dirt. The excavation process also used about 4.8 miles of continuous conveyor belt, powered by six motors totaling 825 horsepower.

The Boring Company’s Prufrock-series all-electric tunnel boring machines are designed to support the rapid expansion of company’s underground transportation projects, including the growing Vegas Loop network. Prufrock machines are designed for reusability, thanks in no small part to their capability to be deployed and retrieved easily through their “porposing” feature.

The Vegas Loop, specifically the Las Vegas Convention Center (LVCC) Loop segment, has already been used during major events. Most recently, the LVCC Loop supported the 2026 CONEXPO-CON/AGG construction trade show, which was held from March 3-7, 2026. 

As per The Boring Company, the LVCC Loop transported roughly 82,000 passengers across the convention center campus during the event’s duration. 

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CONEXPO-CON/AGG is one of the largest construction trade shows in North America, drawing more than 140,000 construction professionals from 128 countries this year.

The LVCC Loop forms the initial segment of the broader Vegas Loop network, which remains under active development as The Boring Company continues building new tunnels throughout the city.

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Tesla gathers Cybercab fleet in Gigafactory Texas

Images and video of the Cybercab fleet were shared by longtime Giga Texas observer Joe Tegtmeyer in posts on social media platform X.

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Credit: Credit: @JoeTegtmeyer/X

Tesla appears to be assembling a growing number of Cybercabs at Gigafactory Texas as preparations continue for the vehicle’s mass production. Recent footage shared online has shown over 30 Cybercabs being transported by trucks or staged near testing areas at the facility.

The images and video were shared by longtime Giga Texas observer and drone operator Joe Tegtmeyer in posts on social media platform X.

Interestingly enough, Tegtmeyer noted that many of the Cybercabs being loaded onto transport trucks were still equipped with steering wheels. This suggests that the vehicles are likely testing units rather than the final driverless configuration expected for the company’s Robotaxi service.

The vehicles could potentially be headed to testing sites across the United States as Tesla prepares to expand its Robotaxi fleet.

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Additional footage captured at Gigafactory Texas also showed the Cybercab’s side and rear camera washer system operating as vehicles were being loaded onto transport trucks.

The growing number of Cybercabs at Giga Texas comes amidst the company’s announcement that the first production Cybercab has been produced at the facility. Full Cybercab production is expected to begin in April.

The vehicle is expected to play a central role in Tesla’s Robotaxi ambitions as the company looks to expand autonomous ride-hailing operations beyond its early deployments using Model Y vehicles.

Tesla has also linked Cybercab production to its proposed Unboxed manufacturing process, which assembles large vehicle modules separately before integrating them. The approach is intended to reduce production costs and accelerate output.

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Musk has also noted that the Cybercab’s ramp will likely begin slowly due to the number of new components and manufacturing steps involved. However, he stated that once the process matures, Cybercab production could scale quickly.

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Elon Musk’s xAI, creator of Grok and Grokipedia, celebrates its third birthday

xAI Memphis highlighted several of its milestones over the years in its celebratory post. 

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Credit: xAI

Elon Musk’s artificial intelligence startup xAI has marked its third anniversary. The update was shared in a post from the xAI Memphis account on social media platform X.

xAI Memphis highlighted several of its milestones over the years in its celebratory post

As per xAI, it has built three massive data centers in the city, launched a coherent cluster of 330,000 GBs, created over 3,000 jobs, and paid over $30 million in taxes to local communities.

xAI’s Memphis operation has become a key part of the company’s infrastructure as the company works to train and deploy its Grok artificial intelligence models. Elon Musk has been quite optimistic about Grok’s potential, noting in the past that the large language model might have a shot at achieving artificial general intelligence (AGI). 

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xAI’s Memphis’ crown jewel is its Colossus supercomputer cluster. The project was announced in 2024 and has since become the home of one of the world’s largest AI compute facilities. The first phase of Colossus reached its initial 100,000 GPU operational milestone in just 122 days, or just about four months.

Industry figures such as Nvidia CEO Jensen Huang have praised the facility, noting that projects of similar scale typically take two to four years to complete.

xAI has cited Memphis’ central location, skilled workforce, and industrial infrastructure as key reasons for selecting the city as the home of its AI training operations. The company has also emphasized plans to expand the site further as it scales compute capacity for Grok and future AI models.

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