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Self-driving Teslas and autonomous vehicles will end traffic as we know it

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We are all fascinated with autonomous driving in terms of what it can do for us. Make the elderly mobile again without endangering the rest of us with their arguably reduced reaction times, less acute hearing and vision. We dream of the day when we can sleep through a long, boring trip. Doing valuable work in what would otherwise be dead time is a plus too. One thing we haven’t talked about too much is how autonomous cars can radically reduce the congestion of our roads.

Six Inches of Separation (With All Due Respect to Kevin Bacon)

One way we can reduce highway congestion is to reduce the following distances between cars. It takes a human about four seconds to react to a car stopping ahead of us. At 60 mph, that translates to 88 feet per second or a total traveled of 352 feet before you are really starting to stop the car. Using the 2 1/2 second rule would yield 220 feet. Now if you have a car which reacts in, oh say, 1,000 nanoseconds, or a millionth of a second, some have argued that a six inch separation would be more than enough time for the computer to stop the car in time to avoid a collision. So, a non-autonomous car would take up about 220 feet of roadway per car, autonomous cars would take up roughly 20 feet per car. 220 divided by 20 yields about 11 cars per 220 feet of roadway rather than one. You’ve magically increased the carrying capacity which decreases congestion.

Platooning

This increased use of autonomy will almost certainly create “platooning” on our roads where cars headed in the same direction are pulled up within inches of the car ahead creating a “car train” of 30, 50, or more cars all traveling at high speed to a destination ahead of them. With level 5 autonomy, some have suggested that 90 mph is reasonable while remaining very safe.

So let’s do a mind experiment here. You have a 220 foot stretch of roadway which can now safely carry 1 car traveling at 60 mph. Let’s put in a platoon of 11 cars traveling at 90 mph. That 220 foot stretch of roadway at 90 mph can carry 15 cars rather than 11 because 90 is 150% of 60. You have now increased the carrying capacity of the roadway by 1500%, or put another way, it would be like the New York State Thruway had 1/15 the cars on it that it does now. Rush hour would be like driving at three in the morning.

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You may say that 220 feet is a preposterous amount of road and that people routinely travel only 10 to 20 feet behind the car in front of them. My response is look at the accident statistics. Yeah, you can travel that close. You just can’t travel that close safely.

Goose it Man!

One of the arguments against high speed travel in cars has been that as you increase speed, miles per kilowatt drop radically. Wind resistance is the big thief of range. When you read about people who manage to get ridiculous miles per charge out of their Teslas you can bet that last dollar that they are driving slowly!

Here’s where we can take a lesson from NASCAR and…wait for it, GEESE! Any fan of NASCAR knows that the drivers “draft” the car in front of them to save gas. The reason is very simple. The car in front is pushing the air out of the way, and the car behind benefits from traveling at the same speed in a partial vacuum, enabling the following driver to save fuel and possibly avoid a pit stop.

Why am I talking about geese? Ever wonder why geese travel in that cool V-formation? Similar reason. They avoid the turbulence from the goose ahead and conserve energy. Being cooperative sorts they trade places with the leader, who drops back and lets the next goose in line take over the toughest place, which is the lead. That way all the geese get to where they’re going quicker and with less fatigue. In our terms, with less battery energy expended.

I foresee platooning supplemented with leader “dropback” like the geese, let’s say, every five miles, to enable very fast driving times with lower fuel/kilowatt hour consumption. This will become part of the autonomous software suite.

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So, all hail the goose, and I, for one, look forward to autonomous driving because of the effect platooning will have on our drives, and the automatic increase of the carrying capacity of our roads. Cool, very cool!

Allan Honeyman

(Submitted via email to the Teslarati Network. Do you a post you’d like to share? Email it to us at info@teslarati.com)

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New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

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Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

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Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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