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“Smart skin” can identify weaknesses in bridges and airplanes using laser scanner
Recent research results have demonstrated that two-dimensional, on-demand mapping of the accumulated strain on metal structures will soon be a reality thanks to an engineered “smart skin” that’s only a fraction of the width of a human hair. By utilizing the unique properties of single-walled carbon nanotubes, a two-layer film airbrushed onto surfaces of bridges, pipelines, and airplanes, among others, can be scanned to reveal weaknesses in near real-time. As a bonus, the technology is barely visible even on a transparent surface, making it that much more flexible as an application.
Stress-inducing events, along with regular wear and tear, can deform structures and machines, affecting their safety and operability. Mechanical strain on structural surfaces provides information on the condition of the materials such as damage location and severity. Existing conventional sensors are only able to measure strain in one point along one axis, but with the smart skin technology, strain detection in any direction or location will be possible.
How “Smart Skin” Technology is Used
In 2002, researchers discovered that single-wall carbon nanotubes fluoresce, i.e., glow brightly when stimulated by a light source. Later, the fluorescence was further found to change color when stretched. This optical property was then considered in the context of metal structures that are subject to strain, specifically to apply the property as a diagnostic tool. To obtain the fluorescent data, researchers applied the smart skin to a testing surface, irradiated the area with a small laser scanner, and captured the resulting nanotube color emissions with an infrared spectrometer. Finally, two-dimensional maps of the accumulated strain were generated with the results.
The primary researchers, Professors Satish Nagarajaiah and Bruce Weisman of Rice University in Texas, have published two scientific papers explaining the methods used for achieving this technology and the results of its proof-of-principle application. As described in the papers, aluminum bars with holes or notches in areas of potential stress were tested with the laser technique to demonstrate the full potential of their invention. The points measured were located 1 millimeter apart, but the researchers stated that the points could be located 20 times closer for even more accurate readings. Standard strain sensors have points located several millimeters apart.
What Are Carbon Nanotubes?
Carbon nanotubes (CNTs) are carbon molecules that have been structurally modified into cylinders, or rather, rolled up sheets of carbon atoms. There has been some evidence suggesting that CNTs can be formed via natural processes such as volcanic events. However, to really capitalize on their unique characteristics, production in a laboratory environment is much more efficient.
Several methods can be used for production, but the most widely used method for synthesizing CNTs is chemical vapor deposition (CVD). This process combines a catalyzing metal with a carbon-containing gas which are heated to approximately 1400 degrees Fahrenheit, triggering the carbon molecules to assemble and grow into nanotubes. The resulting formation resembles a forest or lawn grass, each trunk or blade averaging .43 nanometers in diameter. The length is dependent on variables such as the amount of time spent in the high heat environment.
Besides surface analysis, carbon nanotubes have proven invaluable in many research and commercial arenas, their luminescence being only one of many properties that can improve and enable other technologies. Their mechanical tensile strength is 400 times that of steel while only having one sixth the density, making them very lightweight. CNTs also have highly conductive electrical and thermal properties, are extremely resistant to corrosion, and can be filled with other nanomaterials. All of these advantages open up their applications to include solar cells, sensors, drug delivery, electronic devices and shielding, lithium-ion batteries, body armor, and perhaps even a space elevator, assuming significant advances overcome its hurdles.
Next Steps
The nanotube-laced smart skin is ready for scaling up into real-world applications, but its chosen industry may take time to adopt given the general resistance to change in a field with long-standing existing technology. While awaiting embrace in the arena it was primarily designed for, the smart skin has other potential uses in engineering research applications. Bruce Weisman, also the discoverer of CNT fluorescence, anticipates its advantages being used for testing the design of small-scaled structures and engines prior to deployment. Niche applications like these may be the primary entry point into the market for some time to come. In the meantime, the researchers plan to continue developing their strain reader to capture simultaneous readings from large surfaces.
News
Tesla Cybercab undergoes winter testing as Elon Musk reiterates production start date
CEO Elon Musk confirmed the timeline in a recent post on X, while Tesla’s official social media accounts separately revealed that Cybercab prototypes are now undergoing winter testing in Alaska.
Tesla has reiterated that production of its fully autonomous Cybercab is set to begin in April, even as the company continues expanding real-world testing of the vehicle.
CEO Elon Musk confirmed the timeline in a recent post on X, while Tesla’s official social media accounts separately revealed that Cybercab prototypes are now undergoing winter testing in Alaska.
Musk confirms April Cybercab initial production
In a post on X, Musk reiterated that Cybercab production is scheduled to begin in April, reiterating his guidance about the vehicle’s manufacturing timeline. Around the same time, Tesla shared images showing the Cybercab undergoing cold-weather testing in Alaska. Interestingly enough, the Cybercab prototypes being tested in Alaska seemed to be equipped with snow tires.
Winter testing in Alaska suggests Tesla is preparing the Cybercab for deployment across a wide range of climates in the United States. Cold temperatures, snow, ice, and reduced traction present some of the most demanding scenarios for autonomous systems, making Alaska a logical proving ground for a vehicle designed to operate without a human driver.
Taken together, Musk’s production update and Tesla’s testing post indicate that while the Cybercab is nearing the start of manufacturing, validation efforts are still actively ramping to ensure reliability in real-world environments.
What early Cybercab production might look like
Musk has previously cautioned that the start of Cybercab manufacturing will be slow, reflecting the challenges of launching an all-new vehicle platform. In a recent comment, Musk said initial production typically follows an S-curve, with early output constrained by how many new parts and processes are involved.
According to Musk, both Cybercab and Optimus fall into this category, as “almost everything is new.” As a result, early production rates are expected to be very deliberate before eventually accelerating rapidly as manufacturing processes mature.
“Initial production is always very slow and follows an S-curve. The speed of production ramp is inversely proportionate to how many new parts and steps there are. For Cybercab and Optimus, almost everything is new, so the early production rate will be agonizingly slow, but eventually end up being insanely fast,” Musk wrote in a post on X.
Tesla will increase its Full Self-Driving subscription price, meaning it will eventually be more than the current $99 per month price tag it has right now.
Already stating that the ability to purchase the suite outright will be removed, Tesla CEO Elon Musk said earlier this week that the Full Self-Driving subscription price would increase when its capabilities improve:
“I should also mention that the $99/month for supervised FSD will rise as FSD’s capabilities improve. The massive value jump is when you can be on your phone or sleeping for the entire ride (unsupervised FSD).”
This was an expected change, especially as Tesla has been hinting for some time that it is approaching a feature-complete version of Full Self-Driving that will no longer require driver supervision. However, with the increase, some are concerned that they may be priced out.
$99 per month is already a tough ask for some. While Full Self-Driving is definitely worth it just due to the capabilities, not every driver is ready to add potentially 50 percent to their car payment each month to have it.
While Tesla has not revealed any target price for FSD, it does seem that it will go up to at least $150.
I should also mention that the $99/month for supervised FSD will rise as FSD’s capabilities improve.
The massive value jump is when you can be on your phone or sleeping for the entire ride (unsupervised FSD). https://t.co/YDKhXN3aaG
— Elon Musk (@elonmusk) January 23, 2026
Additionally, the ability to purchase the suite outright is also being eliminated on February 14, which gives owners another reason to be slightly concerned about whether they will be able to afford to continue paying for Full Self-Driving in any capacity.
Some owners have requested a tiered program, which would allow people to pay for the capabilities they want at a discounted price.
Unsupervised FSD would be the most expensive, and although the company started removing Autopilot from some vehicles, it seems a Supervised FSD suite would still attract people to pay between $49 and $99 per month, as it is very useful.
Tesla will likely release pricing for the Unsupervised suite when it is available, but price increases could still come to the Supervised version as things improve.
This is not the first time Musk has hinted that the price would change with capability improvements, either. He’s been saying it for some time. In 2020, he even said the value of FSD would “probably be somewhere in excess of $100,000.”
The FSD price will continue to rise as the software gets closer to full self-driving capability with regulatory approval. It that point, the value of FSD is probably somewhere in excess of $100,000.
— Elon Musk (@elonmusk) May 18, 2020
Tesla has chosen to axe the ability to purchase Full Self-Driving outright from a select group of cars just days after CEO Elon Musk announced the company had plans to eliminate that option in February.
The company is making a clear-cut stand that it will fully transition away from the ability to purchase the Full Self-Driving suite outright, a move that has brought differing opinions throughout the Tesla community.
Earlier this week, the company also announced that it will no longer allow buyers to purchase Full Self-Driving outright when ordering a pre-owned vehicle from inventory. Instead, that will be available for $99 per month, the same price that it costs for everyone else.
The ability to buy the suite for $8,000 for a one-time fee at the time of order has been removed:
NEWS: Tesla no longer allows buyers to purchase FSD outright in the U.S. when ordering a pre-owned vehicle directly from inventory. Tesla now gives you the option to either subscribe for $99/month, or purchase FSD outright after taking delivery (available until February 14th). pic.twitter.com/1xZ0BVG4JB
— Sawyer Merritt (@SawyerMerritt) January 23, 2026
This is a major move because it is the first time Tesla is eliminating the ability to purchase FSD outright for one flat fee to any of its vehicles, at least at the time of purchase.
It is trying to phase out the outright purchase option as much as it can, preparing people for the subscription-based service it will exclusively offer starting on February 14.
In less than a month, it won’t be available on any vehicle, which has truly driven some serious conversation from Tesla owners throughout the community.
There’s a conflict, because many believe that they will now lose the ability to buy FSD and not pay for it monthly, which is an attractive offer. However, others believe, despite paying $8,000 for FSD, that they will have to pay more money on top of that cost to get the unsupervised suite.
Additionally, CEO Elon Musk said that the FSD suite’s subscription price would increase over time as capabilities increase, which is understandable, but is also quite a conflict for those who spent thousands to have what was once promised to them, and now they may have to pay even more money.
Tesla Cybercab undergoes winter testing as Elon Musk reiterates production start date
Tesla to increase Full Self-Driving subscription price: here’s when
