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SpaceX President breaks silence on rumored Zuma mission failure

On a very cold & dark morning at LC-39A photographing Falcon 9. [Photo: Thaddeus Cesari]

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After some 24 hours of total silence from all parties involved, dubious rumors began to trickle out on the afternoon of January 8 suggesting that SpaceX’s launch of Northrop Grumman’s highly secretive Zuma payload had somehow failed. Without hesitation, otherwise reputable outlets like CNBC and the Wall Street Journal immediately published separate articles claiming that lawmakers had been updated about the mission and told that the satellite had been destroyed while reentering Earth’s atmosphere. Having completely failed to both make it to orbit and “perfectly” separate from SpaceX’s Falcon 9 second stage, these articles implicitly placed the blame on SpaceX.

Claims of Zuma’s failure to properly separate from the second stage of the rocket led immediately to suggestions that SpaceX was at fault. The satellite’s manufacturer, Northrop Grumman, also refused to comment due to the classified nature of the mission, and the company may well have had their hands tied by requirements of secrecy from their customer(s). Immediately following these quick revelations, SpaceX was understandably bombarded with requests for comment by the media and furnished a response that further acknowledged the off-limits secrecy of the mission. However, SpaceX also stated that the company’s available data showed that Falcon 9 completed the mission without fault.

Falcon 9 1043 and its Zuma payload are ready for launch once again, this time from the brand-new LC-40 pad. (Tom Cross/Teslarati)

Without any background knowledge of spaceflight, this flurry of reporting and corporate comments would seem to be perfectly reasonable and unsurprising. However, the barest application of simple logic and orbital mechanics (what is actually involved in launching satellites to orbit) would have almost completely invalidated the information purportedly given to them.

Around the same time as claims of complete failure and satellite reentry were published, amateur spy satellite trackers had already begun the routine task of tracking and cataloging Zuma’s launch and orbit. Following Ars Technica’s breaking (and thankfully even-keeled) article on whispers of failure, reputable journalist Peter B. de Selding corroborated the rumors with reports that Zuma could be dead in orbit after separation from SpaceX’s upper stage. These facts alone ought to have stopped dead any speculation that Zuma had reentered while still attached to the Falcon 9 upper stage, and this was strengthened further by Dr. Marco Langbroek, who later published images provided to him that with very little doubt showed the second stage in a relatively stable orbit similar to the orbit that might be expected after a nominal launch.

Further complicating claims that the satellite failed to separate, Northrop Grumman had explicitly required that they be allowed to furnish the payload adapter for the Zuma mission, meaning that SpaceX was not responsible for connecting the satellite to the second stage, nor separating it after launch. In other words, if the satellite failed to separate, it would appear that SpaceX could not be easily blamed. However, regardless of these facts, SpaceX’s COO Gwynne Shotwell issued a thoroughly blunt and explicit statement earlier this morning, January 9. In no simple terms, she pegged rumors implicating SpaceX as the source of failure as “categorically false.” More importantly, she reiterated the simple facts that Falcon Heavy’s static fire and launch campaign were proceeding apace, and further stated that an upcoming launch of a communications satellite for SES and the Luxembourg government was also proceeding nominally for a launch around the end of January.

[Source: Chris G via Twitter]

Quite simply, if SpaceX’s hardware had suffered any form of anomaly, let alone issues serious enough to destroy a customer’s payload, all future launches would be immediately and indefinitely postponed, and all customers would be simultaneously notified of Falcon 9’s grounding. The last thing that a launch company would do in such an event is to allow a respected executive blatantly and publicly lie to the media about a long-time customer’s imminent launch date. For satellite communications companies like SES, delayed launches can cause major problems for shareholders and throw a multitude of wrenches into the fiscal gears, as delayed launches cost money on their own. They also delay the point at which any given satellite can begin to generate revenue.

A composite long exposure showing the launch, landing, and second stage burns during the Zuma mission. (Tom Cross/Teslarati)

But wait…

While current information almost unequivocally suggests that SpaceX is in the clear, there has yet to be any official confirmation that the Zuma satellite is in any way dead or has actually failed. This is par for the course of classified government launches, and Zuma’s launch campaign was even more secretive and eccentric than usual – we still have no idea what government agency or agencies are responsible for the mission. And the satellite’s manufacturer was explicitly provided only a few minutes before its launch. Any publication with experience dealing with military topics and news would explicitly understand that any ‘leaked’ information on highly classified topics is inherently untrustworthy and ought to be handled with the utmost rigor and skepticism.

In reality, the most we will ever likely know about these mysterious events will be provided in a handful of weeks by amateur satellite trackers: if they find a new object motionless in the expected orbit, leaks of Zuma’s abject failure will be largely corroborated. If nothing appears in that orbit once the satellite is expected to be visible, it can be reasonably assumed that Zuma reentered the atmosphere at some point, also hinting at a total failure. It can be said with some certainty that if Zuma failed to detach from Falcon 9’s second stage, SpaceX would delay its planned reentry indefinitely until all conceivable attempts to salvage the mission had been analyzed. Observations from pilots and people on the ground suggest without a doubt that the second stage reached a stable orbit, and once in that orbit, reentry could be delayed for weeks or months if the stage was not intentionally deorbited. Dr. Langbroek discusses these possibilities in greater detail in an article posted to his blog.

Ultimately, there are still numerous odd aspects surrounding the launch of Zuma that do not wholly mesh with publicly available information. For example, initial reports about the launch made it clear that the customer had explicitly contracted Zuma’s launch for no later or earlier than November 2017. This was delayed until January after SpaceX reportedly discovered issues with at least one Falcon 9 payload fairing, although the launch of Iridium-4 just over a month later was not delayed, and a replacement fairing was never spotted at Cape Canaveral (not that unusual). Why November 2017, and why delay the launch for nearly two months after that window was missed?

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Of note, anonymous comments on Reddit were also corroborated by Eric Berger of Ars Technica, suggesting that Elon Musk did actually tell SpaceX employees that the launch of Zuma was possibly the most expensive and/or important contract SpaceX had yet to win. This raises a huge number of questions, as the payload was clearly small enough for Falcon 9 to return to Landing Zone-1 for recovery. This caps the mass of Zuma at about that of SpaceX’s Cargo Dragon spacecraft, indeed a fairly hefty capsule at around 10,000 kg, but still far from a satisfying explanation of its apparent value. While it seems unlikely that Zuma alone cost $1 billion or more, as many outlets have been suggesting (assuming?), it might be more reasonable to assume that the potential value of Zuma comes from future missions it might act as a proof of concept for – a highly secretive defense-related satellite constellation, in other words. This, too, slips uncomfortably far into the realm of “crazy government conspiracy theories,” but other explanations are far not forthcoming.

Sadly, the secrecy surrounding Zuma means that the general public will almost certainly remain in the dark for the indefinite future, at least until some future administration chooses to declassify it. The question of whether Zuma failed and whether that failure can be attributed to Northrop Grumman, SpaceX, or some combination of the two will nevertheless be answered imminently by delays or the lack-thereof for SpaceX’s upcoming launch manifest of Falcon Heavy, GovSat-1/SES-16, and PAZ, all scheduled within the next four weeks, give or take.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla already has a complete Robotaxi model, and it doesn’t depend on passenger count

That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.

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Credit: @AdanGuajardo/X

Tesla already has the pieces in place for a full Robotaxi service that works regardless of passenger count, even if the backbone of the program is a small autonomous two-seater. 

That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.

Two-seat Cybercabs make perfect sense

During the Q&A portion of the call, Tesla Vice President of Vehicle Engineering Lars Moravy pointed out that more than 90% of vehicle miles traveled today involve two or fewer passengers. This, the executive noted, directly informed the design of the Cybercab. 

“Autonomy and Cybercab are going to change the global market size and mix quite significantly. I think that’s quite obvious. General transportation is going to be better served by autonomy as it will be safer and cheaper. Over 90% of vehicle miles traveled are with two or fewer passengers now. This is why we designed Cybercab that way,” Moravy said. 

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Elon Musk expanded on the point, emphasizing that there is no fallback for Tesla’s bet on the Cybercab’s autonomous design. He reiterated that the autonomous two seater’s production is expected to start in April and noted that, over time, Tesla expects to produce far more Cybercabs than all of its other vehicles combined.

“Just to add to what Lars said there. The point that Lars made, which is that 90% of miles driven are with one or two passengers or one or two occupants, essentially, is a very important one… So this is clearly, there’s no fallback mechanism here. It’s like this car either drives itself or it does not drive… We would expect over time to make far more CyberCabs than all of our other vehicles combined. Given that 90% of distance driven or distance being distance traveled exactly, no longer driving, is one or two people,” Musk said. 

Tesla’s robotaxi lineup is already here

The more interesting takeaway from the Q4 and FY 2025 earnings call is the fact that Tesla does not need the Cybercab to serve every possible passenger scenario, simply because the company already has a functional Robotaxi model that scales by vehicle type.

The Cybercab will handle the bulk of the Robotaxi network’s trips, but for groups that need three or four seats, the Model Y fills that role. For higher-end or larger-family use cases, the extended-wheelbase Model Y L could cover five or six occupants, provided that Elon Musk greenlights the vehicle for North America. And for even larger groups or commercial transport, Tesla has already unveiled the Robovan, which could seat over ten people.

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Rather than forcing one vehicle to satisfy every use case, Tesla’s approach mirrors how transportation works today. Different vehicles will be used for different needs, while unifying everything under a single autonomous software and fleet platform.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

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Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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