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SpaceX ready for 31st Starlink launch of 2022

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SpaceX is on track to launch its 31st Starlink mission of 2022 later this morning.

No earlier than (NET) 10:50 am EDT (14:50 UTC) on Thursday, October 20th, a Falcon 9 rocket is scheduled to lift off from SpaceX’s Cape Canaveral Air Force Station (CCAFS) LC-40 launch pad with 54 internet satellites in tow. Weighing in at 16.75 tons (~36,900 lb), the batch of Starlink V1.5 satellites is one of just a few left for SpaceX to complete the second of five ‘shells’ that make up its first constellation.

Even before today’s Starlink 4-36 launch, more than two-thirds of the 4408 satellites required to complete the constellation are already in orbit and (by all appearances) working as expected. Of the 3131 working satellites in orbit, approximately 2700 are at their operational altitudes and theoretically capable of serving customers on Earth. Another ~390 satellites are in the process of climbing to their operational orbits. Once they’re done, SpaceX’s first Starlink constellation will be more than two-thirds complete.

The constellation is made up of five orbital ‘shells’ – distinct groups of satellites that share a similar orbital inclination (the angle between the satellite’s orbit and Earth’s equator) and altitude. Two of those shells, known as Group 1 and Group 4, contain 3168 satellites or more than two-thirds of the constellation. They’re nearly identical and focus on Earth’s mid-latitudes, where almost every person (and customer) on Earth resides. Both are almost complete: astrophysicist Jonathan McDowell estimates that 1456 of 1584 possible Group 1 satellites are operational. Group 4 is one launch behind, with about 1405 working satellites in orbit.

SpaceX’s first Starlink constellation is made up of five shells or groups.

In addition to Starlink 4-36, SpaceX has one more Starlink launch (4-31) tentatively scheduled in late October. The company’s November manifest is jam-packed with up to five commercial launches, potentially precluding any additional Starlink launches next month. December could be an even more commercially productive month if just a handful of schedules hold. But there’s a chance that SpaceX will find space to complete two more Starlink launches within the next ten weeks, allowing it to nearly complete Group 4 by the end of the year.

Once #4 is complete, all future launches for SpaceX’s first-generation Starlink constellation will likely head to one of three shells with semi-polar or polar inclinations. Group 2, the largest of the remaining shells with a planned 720 satellites, can be launched from any of SpaceX’s three pads. SpaceX has already launched one batch of Group 2 satellites and will need to complete ~13 more launches to finish the shell. Finally, more than half of Group 3’s 348 satellites have already been launched, but SpaceX has yet to start Group 5 (172 satellites). Both Group 3 and Group 5 will likely be launched out of SpaceX’s California launch pad.

SpaceX has assigned Falcon 9 B1062 to Starlink 4-36. The booster will be the sixth to launch 10 or more missions. (Richard Angle)

Including an allowance for several dozen on-orbit satellite failures over the same period, SpaceX’s first Starlink constellation thus appears to be about 23 launches away from completion. If SpaceX matches its 2022 cadence in 2023, the entire 4408-satellite constellation could be fully operational before the end of next year. If SpaceX can hit its target of 100 total launches in 2023, the first Starlink constellation could be fully operational months before the end of 2023.

Even with a third of its satellites still on the ground, Starlink is close to an order of magnitude larger than any other constellation in history. Confirming an estimate shared by Teslarati earlier this year, CEO Elon Musk says that SpaceX now owns and operates more than half of all active satellites in orbit less than three years after the company began operational Starlink launches.

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Tune in below to watch SpaceX’s 31st Starlink mission and 48th launch this year.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

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Credit: Grok

Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.

Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.

We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.

Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:

This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.

Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.

Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.

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