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SpaceX launches third Falcon 9 rocket in 72 hours, breaks fairing reuse record

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In one fell swoop, SpaceX has successfully launched the third Falcon 9 rocket in less than 72 hours, broken payload fairing reusability record, and placed the 2000th operational Starlink satellite in orbit.

After a string of delays from January 29th to February 2nd, Falcon 9 finally lifted off at 1:13 pm EST (18:13 UTC), February 3rd with the seventh batch of Starlink V1.5 satellites on a mission coincidentally known as Starlink 4-7. Falcon 9 booster B1061 completed its sixth spaceflight and orbital-class launch without issue, successfully sending an expendable Falcon upper stage and Starlink payload on their way to orbit and touching down on drone ship A Shortfall of Gravitas (ASOG) about nine minutes after liftoff.

While one of the rocket’s two fairing (nosecone) halves flew for the fourth time, the other half completed its sixth launch – a new record for fairing reusability approximately 27 months after SpaceX’s first fairing reuse. The record-breaking half likely last supported Starlink V1 L28 in May 2021. A separate half also flew for the fifth time and was recovered in January 2022. In comparison, it took SpaceX 32 months after the first Falcon booster reuse (March 2017) to launch the same booster for the fourth time and 41 months for the sixth time, highlighting both SpaceX’s growing expertise and how much easier reusing a fairing is relative to a rocket’s entire first stage.

Starlink-28: likely the fifth flight of Starlink 4-7’s record-breaking fairing half. (Richard Angle)

With any luck, both Starlink 4-7 fairing halves will have successfully reentered Earth’s atmosphere, deployed GPS-guided parafoils, gently splashed down in the Atlantic Ocean, and been fished out of the water by a SpaceX recovery ship. SpaceX has never discussed its fairing reusability goals, so it’s unknown how many flights each half is nominally designed to support.

Inside that record-breaking fairing was the latest batch of 49 Starlink V1.5 satellites, which weigh about 30-40 kg (65-90 lb) heavier than Starlink V1 satellites and are mainly set apart by the addition of several laser links. Once enough laser-linked satellites are launched, SpaceX will be able to route user communications through space, precluding the need for a ground station to always be within line of sight of each satellite node. Aside from allowing Starlink to serve exceptionally remote users, laser links will also allow Starlink to break into the multi-billion-dollar aviation and maritime communications markets.

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Starlink 4-7 – February 3rd, 2022. (Richard Angle)

With Starlink 4-7, SpaceX has now launched 351 Starlink V1.5 satellites, 349 of which are likely functional and about 50 of which have already reached operational orbits. The mission also included the 2000th operational Starlink satellite launched by SpaceX since November 2019, likely raising the number of working Starlink satellites in orbit to just shy of 1900 (of 2016 total).

Starlink 4-7 was SpaceX’s sixth launch of 2022 less than five weeks into the year and the third successful Falcon 9 launch in 67 hours – a feat of launch cadence that only one other rocket family in history (Russia’s R-7 family) has achieved. SpaceX may have as many as 46 more Falcon launches planned this year.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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