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SpaceX set for back-to-back weekend launches: Crew Dragon abort test, 60 more Starlink satellites

SpaceX now plans to launch two Falcon 9 rockets in barely 48 hours just a few days from now. (Teslarati - SpaceX)

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Two SpaceX Falcon 9 rockets are currently on track to launch back-to-back missions just a handful of days from now, potentially supporting Crew Dragon’s second flight test ever and yet another Starlink satellite launch a little over two days from now.

Known as Crew Dragon’s In-Flight Abort (IFA) test, the first mission is scheduled to lift off from Kennedy Space Center Launch Complex 39A (KSC LC-39A) no earlier than (NET) 8 am EST (13:00 UTC), January 18th and will almost certainly produce some spectacular fireworks (even more so than usual). During the test, SpaceX’s newest flightworthy Crew Dragon spacecraft will attempt to escape from a supersonic Falcon 9 rocket, exceptionally challenging conditions that will almost certainly result in the immediate (intentional) destruction of Falcon 9’s upper stage and booster.

A few miles to the north, SpaceX is preparing an entirely different Falcon 9 rocket for the third launch of 60 upgraded Starlink v1.0 satellites in barely two months, scheduled to lift off NET 12:20 pm EST (17:20 UTC), January 20th from Cape Canaveral Air Force Station (CCAFS) Launch Complex 40 (LC-40). While the duo of launches will break no records for SpaceX, they will certainly set the tone the company is aiming to keep throughout the rest of 2020.

On January 11th, SpaceX successfully fired up Falcon 9 B1046 at Pad 39A, performing the booster’s fifth routine static fire test (if not more) in approximately two years. The first Block 5 booster built and flown by SpaceX, B1046 has performed three orbital-class launches since it debuted in May 2018 and even became the first Falcon 9 booster to launch three times in December 2018.

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Since that milestone, B1046 spent several months at SpaceX’s Hawthorne, CA factory undergoing inspections and refurbishment. At some point, SpaceX assigned the thrice-flown booster to support Crew Dragon’s In-Flight Abort (IFA) test – effectively a death sentence – and shipped the booster to Florida, where it publicly appeared for the first time in months on October 3rd, 2019. Given that four more Falcon 9 boosters have now successfully performed three (or even four) orbital-class launches each, B1046’s now-imminent demise is certainly disappointing but remains extremely pragmatic.

Sure, B1046 could have theoretically flown several more orbital-class launches before it might have otherwise been quietly retired, but it is still the first Falcon 9 Block 5 booster qualified for flight. Although SpaceX and CEO Elon Musk were explicit that Block 5 would be the last major design iteration for the Falcon family of launch vehicles, that definitely doesn’t rule out tweaks – minor to major – that have likely been implemented since the rocket’s flight debut. In the 20 months since that debut, Falcon 9 and Heavy Block 5 boosters have performed more than two dozen launches and landings and checked off several reusability milestones.

SpaceX's three surviving thrice-flown Block 5 boosters - B1048, B1049, and B1046 - are pictured here in various stages of recovery. (Teslarati, Pauline Acalin)
Falcon 9 B1048, B1049, and B1046 pictured in various stages of their most recent launches. Together, the three have supported nine successful orbital-class launches. (Tom Cross & Pauline Acalin)

In simple terms, those dozens of flights and reuses all translate to lots and lots (and lots) of high-fidelity data. That data – and often the hardware it’s connected to – can be used to extensively cross-check and improve the Falcon 9 and Heavy engineering models SpaceX created while designing, producing, and ground testing the Block 5 upgrade prior to its flight debut. It can also be used to upgrade to the rocket where needed, especially useful when it comes to reusability.

Although Falcon Block 5 boosters already appear to be exceptionally reliable and reusable, having checked off multiple third-flight and fourth-flight milestones in the last year, there is always room for improvement – especially if Musk is still serious about his long-held goal of launching the same Falcon 9 booster twice in ~24 hours. Along those lines, it’s safe to assume that at least some of the boosters that come off the assembly line after B1046 feature design tweaks meant to optimize for reliability and reusability, among other things.

For the most part, it seems that SpaceX is no longer aggressively pursuing ~24-hour booster turnaround, although they very likely intend to continue cutting the work hours required for (and thus the cost of) each reuse. B1046’s demise may shrink SpaceX’s reusable rocket fleet by one but the company will continue to debut the occasional new booster throughout 2020, ultimately ensuring that the fleet grows over time. Ultimately, if SpaceX only needs to spend a week or two inspecting and refurbishing each Block 5 booster and has a fleet of 10-20 or more, 24-hour turnaround may not even be necessary to achieve the desired results it was meant to represent.

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B1051 lifts off for the second time in June 2019, breaking through California’s thick coastal fog layer. (SpaceX)

Finally, SpaceX aims to launch its fourth batch of 60 Starlink satellites overall as few as ~52 hours after Falcon 9’s Crew Dragon In-Flight Abort mission and nextspaceflight.com reports that Falcon 9 B1051 will support the Starlink V1 L3 mission – the booster’s third orbital-class launch in ~10 months. Thankfully, B1051 – formerly tasked with supporting Crew Dragon’s Demo-1 orbital launch debut in March 2019 and Canada’s Radarsat Constellation Mission (RCM) in June 2019 – will almost certainly be attempting its second drone ship landing and third recovery overall.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla already has a complete Robotaxi model, and it doesn’t depend on passenger count

That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.

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Credit: @AdanGuajardo/X

Tesla already has the pieces in place for a full Robotaxi service that works regardless of passenger count, even if the backbone of the program is a small autonomous two-seater. 

That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.

Two-seat Cybercabs make perfect sense

During the Q&A portion of the call, Tesla Vice President of Vehicle Engineering Lars Moravy pointed out that more than 90% of vehicle miles traveled today involve two or fewer passengers. This, the executive noted, directly informed the design of the Cybercab. 

“Autonomy and Cybercab are going to change the global market size and mix quite significantly. I think that’s quite obvious. General transportation is going to be better served by autonomy as it will be safer and cheaper. Over 90% of vehicle miles traveled are with two or fewer passengers now. This is why we designed Cybercab that way,” Moravy said. 

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Elon Musk expanded on the point, emphasizing that there is no fallback for Tesla’s bet on the Cybercab’s autonomous design. He reiterated that the autonomous two seater’s production is expected to start in April and noted that, over time, Tesla expects to produce far more Cybercabs than all of its other vehicles combined.

“Just to add to what Lars said there. The point that Lars made, which is that 90% of miles driven are with one or two passengers or one or two occupants, essentially, is a very important one… So this is clearly, there’s no fallback mechanism here. It’s like this car either drives itself or it does not drive… We would expect over time to make far more CyberCabs than all of our other vehicles combined. Given that 90% of distance driven or distance being distance traveled exactly, no longer driving, is one or two people,” Musk said. 

Tesla’s robotaxi lineup is already here

The more interesting takeaway from the Q4 and FY 2025 earnings call is the fact that Tesla does not need the Cybercab to serve every possible passenger scenario, simply because the company already has a functional Robotaxi model that scales by vehicle type.

The Cybercab will handle the bulk of the Robotaxi network’s trips, but for groups that need three or four seats, the Model Y fills that role. For higher-end or larger-family use cases, the extended-wheelbase Model Y L could cover five or six occupants, provided that Elon Musk greenlights the vehicle for North America. And for even larger groups or commercial transport, Tesla has already unveiled the Robovan, which could seat over ten people.

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Rather than forcing one vehicle to satisfy every use case, Tesla’s approach mirrors how transportation works today. Different vehicles will be used for different needs, while unifying everything under a single autonomous software and fleet platform.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

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Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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