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SpaceX, Boeing race to complete manned space capsule

SpaceX and Boeing are racing to complete a space capsule that will transport astronauts to the International Space Station and back. First flights are scheduled for late 2017.

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Boeing manned space capsule

Boeing manned space capsule

Both SpaceX and Boeing are pushing hard to complete capsules that will carry astronauts into space. At Kennedy Space Center, Boeing has just completed joining together the two halves of its CST-100 Starliner crew capsule. It is precursor to the units that will carry humans into orbit. The so-called “structural test article” will be shipped to Huntington Beach, California, this summer for tests.

Meanwhile, the main pieces of what Boeing calls “Spacecraft 1” have just arrived in Florida. “We’re bringing hardware in. We’re moving hardware out. And it’s really nice to see the factory flowing the way it should be,” said Danom Buck, manufacturing engineering manager for Boeing.

Prompted by a cooling in diplomatic relations between the US and Russia over activities in the Ukraine, NASA awarded contracts to both Boeing and SpaceX to fly astronauts to the International Space Station in 2014. The Boeing contract is worth up to $4.2 billion. The SpaceX contract is worth $2.6 billion. Both capsules are supposed to be ready to fly by late 2017.

SpaceX says it is on schedule with launching its Dragon space capsule later this year while Boeing aims to February, 2018 for the first launch of the Spacecraft 1. SpaceX will use a Falcon Heavy rocket for its manned space mission. Boeing’s capsule will be lifted into space atop a United Launch Alliance Atlas V rocket. ULA is a partnership between Boeing and Lockheed.

On May 24, representatives of both companies announced they are making good progress toward the proposed target date for launching their space capsule. “Astronauts will once again fly from the Space Coast,” said Lisa Colloredo, associate manager of NASA’s Commercial Crew Program.”

The NASA contracts are designed to eliminate reliance on Russia for transporting astronauts to and from the ISS. It is expected the American ventures will ultimately save NASA money compared to what it costs to fly them into space and back again aboard the Soyuz spacecraft that are being used now.

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NASA’s Colloredo said the contracts will result in per seat prices averaging $58 million, which is about $23 million less than Russia’s going rate for Soyuz seats. “The cost effectiveness part, we weren’t 100 percent sure how that would turn out,” she said. “It turns out it is a very cost effective approach to go with the private industry.” All together, Colloredo said, the program will produce two certified crew systems for less than $5 billion, a relative bargain compared to historical costs to develop such systems.

In January, SpaceX completed a critical test of the SuperDraco rocket engines that are mounted to the outside of the Dragon space capsule. Instead of using traditional parachutes to return the capsule to earth, it plans to use those engines to gently slow the capsule for a soft landing. That is the sort of innovative thinking that continues to set SpaceX apart from its foreign and domestic competitors.

Source: Florida Today  Photo credit: Boeing

 

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

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The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

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The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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