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SpaceX CEO Elon Musk teases white-hot Starship heat shield testing in video

Starship is shown here reentering Mars' atmosphere at high speeds. (SpaceX)

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SpaceX CEO Elon Musk has shared a video showing what looks to be the early stages of testing for Starship’s (BFS) unprecedented metallic heat shield, recently described as a double-layered steel sandwich that will be regeneratively cooled by cryogenic liquid methane.

The glowing metal coupon pictured in Musk’s video appears to be heated by the same high-temperature torches SpaceX (and contractors) use to spin-form Falcon 9 and Heavy propellant tank domes and Merlin 1D and MVac engines, potentially explaining the reported 1100C (2000F) the metallic (steel, presumably) heat shield was being heated to. Compared to the temperature range (~1200-1500C) Starship is expected to experience during reentries, 1100C should – according to Musk – be low enough that “no heat shield [is] needed”. If the coupon pictured is an actual double-layered, regen-cooled test article for Starship’s active heat shield, it will need to be torture-tested to 1500C (and likely beyond) to really prove its worth and reliability.

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This is more likely an example of rough, ad-hoc testing being used to generally characterize and navigate the early stages of new technology development, hence the improvised testbed of a few ceramic insulation blankets and industrial torches already on-hand at SpaceX’s Hawthorne, CA factory. A hypersonic wind tunnel or arc jet setup is preferable if the goal is to prove out a truly cutting-edge heat shield, but facilities that feature those testbeds are extraordinarily rare, have niche use-cases, and are not cheap to build or operate.

SpaceX’s metallurgy team and thermal protection engineers will thus probably end up at such a facility (likely NASA Ames) to extensively test Starship’s regeneratively-cooled steel heat shield, with tests like those shown off by Musk acting to guide early development up to the point that accurately simulating reentry conditions is necessary or valuable.

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In the meantime, SpaceX suffered a bit of a setback when those responsible for properly securing the first Starship prototype’s nose section failed to account for the threat of even mild winds in South Texas. As a consequence, a minor windstorm – with gusts no more than 50-60 mph (80-90 km/h) – toppled the extremely large and light nose section, causing it to crumple on the ground and nearly fold in half under its own weight. Much like the Falcon fairings SpaceX is already familiar with, the Starhopper’s nose/fairing was clearly optimized for very specific loads and did not appear to be a particularly sturdy structure as SpaceX technicians gradually stacked and welded its thin sheet metal sections together through December and January.

Elon Musk indicated that the injured nose cone would take several weeks to repair, likely pushing the beginning of Starhopper’s hop test campaign into late-February or March.


Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Ford is charging for a basic EV feature on the Mustang Mach-E

When ordering a new Ford Mustang Mach-E, you’ll now be hit with an additional fee for one basic EV feature: the frunk.

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Credit: Ford Motor Company

Ford is charging an additional fee for a basic EV feature on its Mustang Mach-E, its most popular electric vehicle offering.

Ford has shuttered its initial Model e program, but is venturing into a more controlled and refined effort, and it is abandoning the F-150 Lightning in favor of a new pickup that is currently under design, but appears to have some favorable features.

However, ordering a new Mustang Mach-E now comes with an additional fee for one basic EV feature: the frunk.

The frunk is the front trunk, and due to the lack of a large engine in the front of an electric vehicle, OEMs are able to offer additional storage space under the hood. There’s one problem, though, and that is that companies appear to be recognizing that they can remove it for free while offering the function for a fee.

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Ford is charging $495 for the frunk.

Interestingly, the frunk size varies by vehicle, but the Mustang Mach-E features a 4.7 to 4.8 cubic-foot-sized frunk, which measures approximately 9 inches deep, 26 inches wide, and 14 inches high.

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When the vehicle was first released, Ford marketed the frunk as the ultimate tailgating feature, showing it off as a perfect place to store and serve cold shrimp cocktail.

Ford Mach-E frunk is perfect for chowders and chicken wings, and we’re not even joking

It appears the decision to charge for what is a simple advantage of an EV is not going over well, as even Ford loyal customers say the frunk is a “basic expectation” of an EV. Without it, it seems as if fans feel the company is nickel-and-diming its customers.

It will be pretty interesting to see the Mach-E without a frunk, and while it should not be enough to turn people away from potentially buying the vehicle, it seems the decision to add an additional charge to include one will definitely annoy some customers.

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Tesla to improve one of its best features, coding shows

According to the update, Tesla will work on improving the headlights when coming into contact with highly reflective objects, including road signs, traffic signs, and street lights. Additionally, pixel-level dimming will happen in two stages, whereas it currently performs with just one, meaning on or off.

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Credit: @jojje167 on X

Tesla is looking to upgrade its Matrix Headlights, a unique and high-tech feature that is available on several of its vehicles. The headlights aim to maximize visibility for Tesla drivers while being considerate of oncoming traffic.

The Matrix Headlights Tesla offers utilize dimming of individual light pixels to ensure that visibility stays high for those behind the wheel, while also being considerate of other cars by decreasing the brightness in areas where other cars are traveling.

Here’s what they look like in action:

As you can see, the Matrix headlight system intentionally dims the area where oncoming cars would be impacted by high beams. This keeps visibility at a maximum for everyone on the road, including those who could be hit with bright lights in their eyes.

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There are still a handful of complaints from owners, however, but Tesla appears to be looking to resolve these with the coming updates in a Software Version that is currently labeled 2026.2.xxx. The coding was spotted by X user BERKANT:

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According to the update, Tesla will work on improving the headlights when coming into contact with highly reflective objects, including road signs, traffic signs, and street lights. Additionally, pixel-level dimming will happen in two stages, whereas it currently performs with just one, meaning on or off.

Finally, the new system will prevent the high beams from glaring back at the driver. The system is made to dim when it recognizes oncoming cars, but not necessarily objects that could produce glaring issues back at the driver.

Tesla’s revolutionary Matrix headlights are coming to the U.S.

This upgrade is software-focused, so there will not need to be any physical changes or upgrades made to Tesla vehicles that utilize the Matrix headlights currently.

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xAI’s Grok approved for Pentagon classified systems: report

Under the agreement, Grok can be deployed in systems handling classified intelligence analysis, weapons development, and battlefield operations. 

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Credit: xAI

Elon Musk’s xAI has signed an agreement with the United States Department of Defense (DoD) to allow Grok to be used in classified military systems.

Previously, Anthropic’s Claude had been the only AI system approved for the most sensitive military work, but a dispute over usage safeguards has reportedly prompted the Pentagon to broaden its options, as noted in a report from Axios.

Under the agreement, Grok can be deployed in systems handling classified intelligence analysis, weapons development, and battlefield operations. 

The publication reported that xAI agreed to the Pentagon’s requirement that its technology be usable for “all lawful purposes,” a standard Anthropic has reportedly resisted due to alleged ethical restrictions tied to mass surveillance and autonomous weapons use.

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Defense Secretary Pete Hegseth is scheduled to meet with Anthropic CEO Dario Amodei in what sources expect to be a tense meeting, with the publication hinting that the Pentagon could designate Anthropic a “supply chain risk” if the company does not lift its safeguards. 

Axios stated that replacing Claude fully might be technically challenging even if xAI or other alternative AI systems take its place. That being said, other AI systems are already in use by the DoD. 

Grok already operates in the Pentagon’s unclassified systems alongside Google’s Gemini and OpenAI’s ChatGPT. Google is reportedly close to an agreement that will result in Gemini being used for classified use, while OpenAI’s progress toward classified deployment is described as slower but still feasible. 

The publication noted that the Pentagon continues talks with several AI companies as it prepares for potential changes in classified AI sourcing.

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