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SpaceX fires up sooty Falcon booster ahead of historic astronaut launch

Fresh off a successful four-astronaut launch last November, Falcon 9 B1061 is set to become the first truly reusable rocket booster in history to launch astronauts twice. (NASA)

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SpaceX says it has successfully completed the last major test standing between a flight-proven Falcon 9 rocket and Crew Dragon spacecraft and the company’s next historic astronaut launch.

Right on schedule, once-flown Falcon 9 booster B1061, orbit-proven Crew Dragon capsule C206, and a new expendable Falcon upper stage rolled out to Kennedy Space Center (KSC) Launch Complex 39A on Friday, April 16th, kicking off the last major steps for SpaceX’s second operational astronaut launch. Captured in great detail by NASA and SpaceX photographers, the rollout was completed without issue and the rocket was brought vertical and connected to the launch pad later the same day.

Less than 24 hours later, the fully integrated Falcon 9 was loaded with supercooled liquid oxygen and rocket-grade kerosene (RP-1) and ultimately fired up its nine first-stage Merlin 1D engines – a procedure virtually identical to a normal launch flow. All systems thus fully checked out and cleared for flight, SpaceX and NASA proceeded into a “dry dress rehearsal” early on Sunday.

Much like the Saturday static fire replicated almost every rocket-related aspect of launch, Sunday’s ‘dry dress’ served a similar role for the mission’s human elements – an international group of astronauts and the SpaceX and NASA teams that prepare them for flight. For Crew-2, Falcon 9 and Crew Dragon will be carrying Japanese (JAXA) astronaut Akihiko Hoshide, European (ESA) astronaut Thomas Pesquet, and NASA astronauts Shane Kimbrough and Megan McArthur.

Those four astronauts will be flying on Falcon 9 booster B1061, already responsible for launching Crew Dragon’s operational debut in November 2020, making Crew-2 the first time in history that astronauts will fly on a flight-proven liquid rocket booster and flight-proven private rocket of any kind.

Falcon 9 B1061 first launched Crew-1 in November 2020. (Richard Angle)

(Quite literally) on top of that, they will also be riding in the Crew Dragon capsule responsible for enabling the United States’ first orbital human spaceflight launch in almost a decade less than a year ago. Dragon C206 successfully launched NASA astronauts Bob Behnken and Doug Hurley to the International Space Station (ISS) in late May 2020 and flawlessly returned them back to earth in early August, acing the first crewed US spaceflight since the Space Shuttle’s premature July 2011 retirement.

Crew Dragon C206 is the first privately-developed spacecraft in history to launch astronauts. (NASA)
Looking like a well-toasted marshmallow after its first orbital-velocity reentry, Dragon C206 has cleaned up nicely for its second astronaut launch. (NASA)
C206 looks like an entirely new Dragon after ~8 months of refurbishment. (SpaceX)

That means that Crew-2 will make Crew Dragon C206 the first crewed space capsule in history to launch astronauts more than once – a truly historic achievement but just the latest in a long line of successful uncrewed Dragon reuses over the last four years. That NASA – a famously risk-averse spaceflight agency – is at all willing to allow its astronauts to fly on a flight-proven Dragon or Falcon 9 booster is impressive and was perceived as a highly improbable outcome just a few years ago.

For NASA to allow SpaceX to perform both feats of unprecedented crewed rocket and spacecraft reuse on Dragon’s third human spaceflight ever is nothing short of the most resounding endorsement and validation of the company’s technical expertise that the space agency could ever offer. Thanks in large part to NASA’s flexibility and seemingly boundless confidence in SpaceX, the company has been able to expedite its astronaut launch plans in order to prevent major delays hampering Commercial Crew Program’s other partner – Boeing – from disrupting NASA’s presence on the ISS.

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Falcon 9 is scheduled to launch Crew-2 no earlier than (NET) 6:11 am EDT (10:11 UTC) on Thursday, April 22nd.

(SpaceX)
(NASA)
(NASA)

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Investor's Corner

Elon Musk drops a Thanksgiving hint about Starship’s biggest test yet

Elon Musk says Starship Flight 15 will try to catch the ship itself, a first.

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Elon Musk says SpaceX’s next Starship flight will try something nobody has done before, by catching the ship itself. Speaking to roughly 2,000 people at the X Takeover event at Giga Texas on Saturday, Musk said Flight 15 is about four to six weeks away and “probably launches a little bit before Thanksgiving, is my guess.”

That is a slip from earlier reporting, which had pointed to a launch as early as October 19. Musk explained why the date keeps moving. “We’re making a bunch of improvements to the rocket between every flight,” he said, adding that there are often hundreds, sometimes thousands, of small changes. This time the list is short, “but some of them take a fair bit of work and we’ve got to go inside the tank to make some of these changes.”

“We’re going to try to catch the ship, which is a super big deal,” Musk said. “If we do so, that’ll be the first time that there’s been full recovery of an orbital class rocket.” SpaceX has already caught the Super Heavy booster with the tower’s mechanical arms, and has talked about catching the ship since late 2025, but the upper stage has never been caught.

Musk also laid out what comes after. “The next big milestone would be to refly both the booster and the ship,” he said, describing a Flight 16 where “all parts of an orbital rocket are reflown.”

The reason SpaceX wants this comes down to cost and cadence. Every Starship ship so far has ended its flight in the ocean, and SpaceX expects most of those water landings to end in fireballs. A ship that returns to Starbase intact can be inspected and flown again. SpaceX’s IPO filing, says Starship V3 is designed to deliver 100 metric tons to orbit in a fully reusable configuration, that SpaceX aims to cut the cost to reach orbit by 99% or more versus the historical average, and that tower catches should allow “multiple launches per day.”

The payoff goes beyond cheaper launches. The next generation Starlink V3 satellites are too large for Falcon 9 and can only fly on Starship, which can carry up to 60 per flight. Flight 14 on September 28 deployed the first 26 of them after Starship reached orbit despite an early engine shutdown, as Teslarati reported. Musk blamed engine computer software, and said the heat shield “was extremely robust,” which he claimed in August had solved Starship’s biggest challenge.

NASA’s Moon plans depend on the same capability. NASA’s inspector general has described a lander mission that needs a propellant depot in low Earth orbit and more than 10 tanker flights, with SpaceX targeting one tanker launch every six days. That schedule only works if ships and boosters come back fast and fly again. Also, ship to ship propellant transfer has not been attempted yet.

One interesting hurdle yet to be explored is bringing the ship back to the launch site, with reentry over land, which will undoubtedly come with a lot of aviation safety reviews.

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Lifestyle

Tesla’s mirrorless Cybercab will give riders a visibility upgrade

Tesla engineer confirms Cybercab update letting riders pull up rear and repeater cameras on demand.

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Tesla Cybercab camera visibility for passengers (Credit: Dan Burkland via X)
Tesla Cybercab camera visibility for passengers (Credit: Dan Burkland via X)

Tesla is working on a Cybercab update that would let passengers pull up the vehicle’s rear and side cameras on demand, and the request came straight from a rider.

The exchange played out on X late Friday. Cybercab rider Dan Burkland shared photos of the two-seater’s cabin screen after an evening ride, praised the UI team’s work, and left one request: let riders open the rear and repeater cameras whenever they want, “especially for peace of mind.” Tesla UI software engineer Evan (@CarCoder) answered with two words: “In development.”

The idea fits a pattern Teslarati has tracked since public rides began. Days after paid Cybercab service opened in Austin, Tesla sent riders a survey that asked them to rate the touchscreen, the app and the cabin, and to pick the features they wanted most. We reported on that survey in September, and a camera view is the kind of small software change Tesla can push quickly if riders keep asking.

It also speaks to something unique about the vehicle. With no steering wheel, no pedals and no driver, passengers have no mirror to check and no way to see behind them. The hardware is clearly built for camera awareness, from the repeater cameras to the rear camera. Letting a passenger look through those same cameras would give a nervous first time rider a way to confirm what is around the car.

The timing matters because the fleet is growing fast. Tesla’s Robotaxi account said on Saturday that more than 300 Cybercabs are now serving Austin, an eightfold increase in 30 days, and Tesla AI chief Ashok Elluswamy named Dallas as the next city. More cars and more cities mean more people riding in a driverless vehicle for the first time, which is exactly when small trust features carry weight.

For now, the feature is confirmed only as in development. If Tesla follows its usual pattern with Cybercab software, riders could see it appear in a point release without any announcement, and Teslarati will watch for it.

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Tesla’s Cybercab fleet jumped 8x in a month, with Dallas up next

Tesla confirms its first official Cybercab fleet number as Austin scales fast and Dallas looms.

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Tesla says more than 300 Cybercabs are now serving Austin, the first time the company has put an official number on its active Cybercab fleet. The figure came from the Robotaxi account on X on Saturday, which wrote that one month after launch the service had “scaled to 300+ Cybercabs serving Austin – an 8x increase in 30 days.”

Ashok Elluswamy, Tesla’s head of AI software, quoted the post with a line that carried the bigger news. “Two years since the 10/10 Cybercab WeRobot event, the cabs are everywhere in Austin now. Dallas soon,” he wrote. It is the first time Tesla has named the next city for public Cybercab rides.

Tesla opened Cybercab rides to the public in Austin on September 4, as Teslarati reported, a day after an invite only launch event. The ramp since then has been steep. Our September 28 report had the fleet at well over 100 units after availability jumped from 58 to 125 in a single week. On Thursday, Tesla added 150 Cybercabs to the Texas automated vehicle registry, lifting its registered count to 319 from 169. The first seven appeared on the registry on August 31.

RobotaxiTracker, a community site that counts vehicles from sightings and state records, listed 275 vehicles in unsupervised service in Austin on Saturday, 105 of them Cybercabs, which is well below Tesla’s figure. Tracker counts can lag official numbers, though Sawyer Merritt noted that Cybercab wait times in Austin stayed short on Saturday evening even with more than 2,000 fans in town for X Takeover.

Regulators are watching the rollout. NHTSA opened an audit query into Tesla’s certification that the Cybercab meets federal safety standards, and sworn answers are due October 30. Tesla reports third quarter earnings on October 21, which gives the company a natural venue to define its fleet numbers and put a date on Dallas.

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