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SpaceX fires up sooty Falcon booster ahead of historic astronaut launch

Fresh off a successful four-astronaut launch last November, Falcon 9 B1061 is set to become the first truly reusable rocket booster in history to launch astronauts twice. (NASA)

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SpaceX says it has successfully completed the last major test standing between a flight-proven Falcon 9 rocket and Crew Dragon spacecraft and the company’s next historic astronaut launch.

Right on schedule, once-flown Falcon 9 booster B1061, orbit-proven Crew Dragon capsule C206, and a new expendable Falcon upper stage rolled out to Kennedy Space Center (KSC) Launch Complex 39A on Friday, April 16th, kicking off the last major steps for SpaceX’s second operational astronaut launch. Captured in great detail by NASA and SpaceX photographers, the rollout was completed without issue and the rocket was brought vertical and connected to the launch pad later the same day.

Less than 24 hours later, the fully integrated Falcon 9 was loaded with supercooled liquid oxygen and rocket-grade kerosene (RP-1) and ultimately fired up its nine first-stage Merlin 1D engines – a procedure virtually identical to a normal launch flow. All systems thus fully checked out and cleared for flight, SpaceX and NASA proceeded into a “dry dress rehearsal” early on Sunday.

Much like the Saturday static fire replicated almost every rocket-related aspect of launch, Sunday’s ‘dry dress’ served a similar role for the mission’s human elements – an international group of astronauts and the SpaceX and NASA teams that prepare them for flight. For Crew-2, Falcon 9 and Crew Dragon will be carrying Japanese (JAXA) astronaut Akihiko Hoshide, European (ESA) astronaut Thomas Pesquet, and NASA astronauts Shane Kimbrough and Megan McArthur.

Those four astronauts will be flying on Falcon 9 booster B1061, already responsible for launching Crew Dragon’s operational debut in November 2020, making Crew-2 the first time in history that astronauts will fly on a flight-proven liquid rocket booster and flight-proven private rocket of any kind.

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Falcon 9 B1061 first launched Crew-1 in November 2020. (Richard Angle)

(Quite literally) on top of that, they will also be riding in the Crew Dragon capsule responsible for enabling the United States’ first orbital human spaceflight launch in almost a decade less than a year ago. Dragon C206 successfully launched NASA astronauts Bob Behnken and Doug Hurley to the International Space Station (ISS) in late May 2020 and flawlessly returned them back to earth in early August, acing the first crewed US spaceflight since the Space Shuttle’s premature July 2011 retirement.

Crew Dragon C206 is the first privately-developed spacecraft in history to launch astronauts. (NASA)
Looking like a well-toasted marshmallow after its first orbital-velocity reentry, Dragon C206 has cleaned up nicely for its second astronaut launch. (NASA)
C206 looks like an entirely new Dragon after ~8 months of refurbishment. (SpaceX)

That means that Crew-2 will make Crew Dragon C206 the first crewed space capsule in history to launch astronauts more than once – a truly historic achievement but just the latest in a long line of successful uncrewed Dragon reuses over the last four years. That NASA – a famously risk-averse spaceflight agency – is at all willing to allow its astronauts to fly on a flight-proven Dragon or Falcon 9 booster is impressive and was perceived as a highly improbable outcome just a few years ago.

For NASA to allow SpaceX to perform both feats of unprecedented crewed rocket and spacecraft reuse on Dragon’s third human spaceflight ever is nothing short of the most resounding endorsement and validation of the company’s technical expertise that the space agency could ever offer. Thanks in large part to NASA’s flexibility and seemingly boundless confidence in SpaceX, the company has been able to expedite its astronaut launch plans in order to prevent major delays hampering Commercial Crew Program’s other partner – Boeing – from disrupting NASA’s presence on the ISS.

Falcon 9 is scheduled to launch Crew-2 no earlier than (NET) 6:11 am EDT (10:11 UTC) on Thursday, April 22nd.

(SpaceX)
(NASA)
(NASA)

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Starlink achieves major milestones in 2025 progress report

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets.

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Credit: Starlink/X

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets. The company also completed deployment of its first-generation Direct to Cell constellation, launching over 650 satellites in just 18 months to enable cellular connectivity.

SpaceX highlighted Starlink’s impressive 2025 progress in an extensive report.

Key achievements from Starlink’s 2025 Progress

Starlink connected over 4.6 million new customers with high-speed internet while bringing service to 35 more regions worldwide in 2025. Starlink is now connecting 9.2 million people worldwide. The service achieved this just weeks after hitting its 8 million customer milestone.

Starlink is now available in 155 markets, including areas that are unreachable by traditional ISPs. As per SpaceX, Starlink has also provided over 21 million airline passengers and 20 million cruise passengers with reliable high-speed internet connectivity during their travels.

Starlink Direct to Cell

Starlink’s Direct to Cell constellation, more than 650 satellites strong, has already connected over 12 million people at least once, marking a breakthrough in global mobile coverage.
Starlink Direct to Cell is currently rolled out to 22 countries and 6 continents, with over 6 million monthly customers. Starlink Direct to Cell also has 27 MNO partners to date.

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This year, SpaceX completed deployment of the first generation of the Starlink Direct to Cell constellation, with more than 650 satellites launched to low-Earth orbit in just 18 months. Starlink Direct to Cell has connected more than 12 million people, and counting, at least once, providing life-saving connectivity when people need it most,” SpaceX wrote.

starlinkProgressReport_2025 by Simon Alvarez

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Giga Nevada celebrates production of 6 millionth drive unit

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

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Tesla’s Giga Nevada has reached an impressive milestone, producing its 6 millionth drive unit as 2925 came to a close.

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

6 million drive units

The achievement was shared by the official Tesla Manufacturing account on social media platform X. “Congratulations to the Giga Nevada team for producing their 6 millionth Drive Unit!” Tesla wrote. 

The photo showed numerous factory workers assembled on the production floor, proudly holding golden balloons that spelled out “6000000″ in front of drive unit assembly stations. Elon Musk gave credit to the Giga Nevada team, writing, “Congrats on 6M drive units!” in a post on X.

Giga Nevada’s essential role

Giga Nevada produces drive units, battery packs, and energy products. The facility has been a cornerstone of Tesla’s scaling since opening, and it was the crucial facility that ultimately enabled Tesla to ramp the Model 3 and Model Y. Even today, it serves as Tesla’s core hub for battery and drivetrain components for vehicles that are produced in the United States.

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Giga Nevada is expected to support Tesla’s ambitious 2026 targets, including the launch of vehicles like the Tesla Semi and the Cybercab. Tesla will have a very busy 2026, and based on Giga Nevada’s activities so far, it appears that the facility will be equally busy as well.

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Tesla Supercharger network delivers record 6.7 TWh in 2025

The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets.

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tesla-diner-supercharger
Credit: Tesla

Tesla’s Supercharger Network had its biggest year ever in 2025, delivering a record 6.7 TWh of electricity to vehicles worldwide. 

To celebrate its busy year, the official @TeslaCharging account shared an infographic showing the Supercharger Network’s growth from near-zero in 2012 to this year’s impressive milestone.

Record 6.7 TWh delivered in 2025

The bar chart shows steady Supercharger energy delivery increases since 2012. Based on the graphic, the Supercharger Network started small in the mid-2010s and accelerated sharply after 2019, when the Model 3 was going mainstream. 

Each year from 2020 onward showed significantly more energy delivery, with 2025’s four quarters combining for the highest total yet at 6.7 TWh.

This energy powered millions of charging sessions across Tesla’s growing fleet of vehicles worldwide. The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets. This makes the Supercharger Network loved not just by Tesla owners but EV drivers as a whole.

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Resilience after Supercharger team changes

2025’s record energy delivery comes despite earlier 2024 layoffs on the Supercharger team, which sparked concerns about the system’s expansion pace. Max de Zegher, Tesla Director of Charging North America, also highlighted that “Outside China, Superchargers delivered more energy than all other fast chargers combined.”

Longtime Tesla owner and FSD tester Whole Mars Catalog noted the achievement as proof of continued momentum post-layoffs. At the time of the Supercharger team’s layoffs in 2024, numerous critics were claiming that Elon Musk was halting the network’s expansion altogether, and that the team only remained because the adults in the room convinced the juvenile CEO to relent.

Such a scenario, at least based on the graphic posted by the Tesla Charging team on X, seems highly implausible. 

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