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SpaceX aims to ship two new Crew Dragon spacecraft to Florida in the next two months

Elon Musk says SpaceX could be ready to ship two new Crew Dragon capsules to Florida within the next two months. (SpaceX)

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Speaking in an interview with CNN shortly after presenting an update on Starship, SpaceX CEO Elon Musk says that the company’s next two completed Crew Dragon spacecraft are both set to arrive in Florida before the end of the year.

Specifically, Musk estimated that Crew Dragon capsule 03 (C203) and its expendable trunk would be sent from SpaceX’s Hawthorne, CA factory to Cape Canaveral, FL as early as October. Crew Dragon capsule C204 is then expected to follow around one month later, arriving in Florida for preflight preparation as early as November.

Crew Dragon is an upgraded, human-rated follow-up to SpaceX’s highly successful Cargo Dragon, an uncrewed spacecraft that has successfully completed 19 orbital launches since December 2010. Over the course of those missions, Cargo Dragon has delivered almost 40 metric tons of cargo (39.5t, 87,000 lb) to the International Space Station (ISS) under SpaceX’s NASA Commercial Resupply Services 1 (CRS1) contract.

SpaceX’s first spaceworthy Crew Dragon capsule prepares for its first Falcon 9-integrated static fire and a post-recovery test fire three months later. (SpaceX)

SpaceX executives have stated several times that Cargo Dragon (Dragon 1) and Crew Dragon (Dragon 2) barely have a single shared part between them, but Crew Dragon nevertheless shares the heritage built by its predecessor’s successful career. Like Dragon 1, Dragon 2 is comprised of two main sections – a capsule and a service section (known by SpaceX as a trunk). The capsule is designed to be recovered and reused, while the trunk is detached in orbit to eventually burn up in Earth’s atmosphere.

Same as Cargo Dragon, Crew Dragon’s trunk serves three main purposes aside from its basic structural role, providing power to the spacecraft with a solar array, regulating spacecraft temperature with a built-in radiator, and storing unpressurized cargo bound for the ISS.

SpaceX published a highlight reel of Crew Dragon’s SuperDraco thruster testing on September 12th. The spacecraft is now set to perform an In-Flight Abort test as early as November. (SpaceX)

Unlike Cargo Dragon, Crew Dragon features a launch abort system (LAS) powered by eight Super Draco engines, nominally capable of carrying astronauts to safety in the event of a Falcon 9 failures at any point during launch. On April 20th, recently flight-proven Crew Dragon capsule C201 suffered a catastrophic explosion as a result of a design flaw in its high-pressure propellant system. Eventually blamed on the use of a leaky, titanium valve in a high-pressure, oxidizer-rich environment, that explosion significantly delayed SpaceX’s Crew Dragon test flight schedule.

Prior to April 20th, SpaceX anticipated launching Crew Dragon’s In-Flight Abort (IFA) test as early as July 2019, followed by the spacecraft’s crewed demonstration launch (Demo-2) in September or October 2019. Capsule C201 was supposed to support the IFA test and its destruction forced SpaceX to reconfigure its spacecraft flight order, reassigning the capsule (C203) originally intended to fly astronauts on Demo-2 to IFA, while the Dragon (C204) meant for SpaceX’s second astronaut launch (known as PCM-1) was reassigned to Demo-2.

Demo-2 astronauts Bob Behnken and Doug Hurley train for Demo-2, Crew Dragon’s first crewed launch. (SpaceX)

As of early September, SpaceX and NASA had nearly completed Crew Dragon’s static fire explosion investigation. The next few Crew Dragon spacecraft could have almost certainly been completed months ago, but SpaceX had to pause their integration to preserve access in the event that significant modifications were needed to recertify the capsules for flight. With the IFA Dragon set to arrive as early as October, SpaceX will have up to one month to prepare for the abort test, currently scheduled to occur no earlier than (NET) November 23rd according to recent FCC applications.

Assuming that Dragon performs flawlessly during the IFA, NASA could give Demo-2 – Crew Dragon’s inaugural astronaut launch – permission to launch as early as Q1 2020.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX Starship Flight 13 aborted at Zero and Musk just told us what broke

Four Raptor engines failed to ignite at T-zero, forcing SpaceX to scrub Starship Flight 13 Thursday.

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SpaceX scrubbed the Starship Flight 13 launch attempt Thursday evening at the last possible moment, after four of the Super Heavy booster’s 33 Raptor 3 engines failed to ignite during the startup sequence. The 90-minute window had opened at 6:45 p.m. EDT from Starbase in Boca Chica, Texas, and the countdown had proceeded without issue all day, with more than 11.5 million pounds of liquid methane and liquid oxygen being fully loaded into the rocket before the automated abort triggered. SpaceX’s launch directors posted on X, “Standing down from today’s flight test attempt,” and shut down the livestream shortly after.

Musk confirmed the root cause within hours. “Some of the engines didn’t start, triggering an automatic launch abort,” he wrote on X. “To be confident of a good flight, 2 Raptors will be removed and replaced. Most probable launch timing is early next week.” SpaceX engineers began draining propellant tanks immediately and Booster 20 was rolled back to its hangar for inspection.

SpaceX comes with a slew of changes for Starship Flight 13

 

The timing adds a layer of significance that did not exist during any of the previous 12 Starship flights. This is the first time SpaceX has attempted to launch Starship since the company made its stock market debut in June, listing under ticker SPCX at $135 per share. Public investors are now watching every Starship outcome in real time, and a last-second abort carries more visibility than it would have six months ago.

Flight 13 was designed to be one of the most consequential tests in the program’s history. It was set to carry 20 Starlink V3 satellites, the first operational payload Starship has ever attempted to deploy. Six of those satellites carried external cameras to photograph Starship’s heat shield from the outside during flight, which would act as a self-inspection approach SpaceX has never attempted before. The mission also needed to complete a Raptor engine relight in space, a step SpaceX skipped on Flight 12 in May after losing an engine during ascent. That Flight 12 booster also flipped 90 degrees off course during its boostback burn when five engines failed to reignite.

SpaceX has not announced an official next launch date. Musk’s “early next week” window points to July 21 or 22 at the earliest, pending the engine swap and a return to the pad.

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Elon Musk secretly acquires $1B energy company to power the AI future

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk flew under the radar with his recent purchase of a $1 billion energy company, according to Federal Trade Commission (FTC) documents.

Transaction number 202612350 listed Tesla and SpaceX frontman Elon Musk as the acquiring party and CF APR Super Holdings LLC as the seller, with New APR Energy, LLC as the acquired entity. The deal, which closed without public announcement, came to light on May 14.

Analysts inferred the deal’s scale from minority stakeholder disclosures, including one report of a 5 percent interest sold for approximately $50.4 million. Fortress Investment Group had purchased APR’s assets in late 2024, rebranded the operation as New APR Energy, and subsequently transferred ownership to Musk.

APR Energy specializes in rapidly deployable power infrastructure. The company maintains one of the world’s largest fleets of mobile gas and diesel turbines, with more than 1.1 gigawatts of generation capacity. Its modular units, which are often trailer-mounted, enable turnkey installations ranging from 20 MW to over 500 MW.

Elon Musk admits he was ‘clearly wrong’ about Anthropic

APR provides full engineering, procurement, construction, operation, and maintenance services for behind-the-meter power plants, serving everything from data centers, utilities, and industrial clients.

The firm has expanded aggressively to meet surging demand, recently adding turbines and deploying over 100 MW for a major AI hyperscaler. Its solutions bridge critical gaps where grid interconnections face delays of two to five years, according to Yahoo.

The acquisition means something more for Musk. As he continues to expand projects in artificial intelligence, especially xAI, his AI venture, there is a greater need to supply energy-intensive supercomputing clusters, including the Colossus project, with what they need: reliable and high-capacity power.

Ownership of APR provides immediate access to flexible generation assets that can be deployed adjacent to data centers, reducing dependence on a strained infrastructure. It also complements Tesla’s energy storage business, so Musk will be able to pull from his own entities to address the rapid scaling demands of AI training and compute.

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Tesla has to fix a big problem with its old headlights, NHTSA says

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tesla model 3 first generation headlight
Credit: Tesla Asia/Twitter

Tesla had a petition protesting a recall to fix a potential issue with 2017-2023 Model Y and Model 3 vehicles’ headlights was denied, as the National Highway Traffic Safety Administration (NHTSA) disagreed with the company’s opinion of things.

The recall covers approximately 19,917 Model Y and Model 3 vehicles built from 2017 to 2023. Tesla initially submitted a noncompliance report for the headlights on these vehicles on March 15, 2024. Tesla then petitioned for an exemption from the fix, which violated FMVSS No. 108 (40 CFR 571.108), arguing that the “noncompliance is inconsequential as it relates to motor vehicle safety.

The NHTSA disagreed, stating that Tesla’s conclusion that the headlights do not increase any risk was not an opinion it shared. The agency said it disagreed with Tesla’s assumption that glare is not increased to surrounding traffic. This issue could be highlighted even more in certain weather conditions.

Tesla will be required to remedy the issue, the NHTSA ruled:

“In consideration of the foregoing, NHTSA has decided that Tesla has not met its burden of persuasion that the subject FMVSS No. 108 noncompliance is inconsequential to motor vehicle safety. Accordingly, Tesla’s petition is hereby denied, and Tesla is consequently obligated to provide notification of and free remedy for that noncompliance under 49 U.S.C. 30118 and 30120.”

The issue here appears to be the angle of the headlights and the brightness they emit during operation. The NHTSA report states that:

“Tesla’s headlamp supplier, Marelli Automotive Lighting, tested 25 right-hand and 25 left-hand lamps, and for this sample, found the maximum photometric intensity measured in the 10°U to 90°U and 90°L to 90°R zone was between 136.2 cd and 230.1 cd for the right-hand lamps and between 117.5 cd and 160.3 cd for the left-hand lamps. According to Tesla, these tests revealed that the photometric intensity of the right-hand and left-hand headlamp lower beam on the subject vehicles may measure as much as 230.1 cd in the 10°U to 90°U and 90°L to 90°R zone, exceeding the maximum photometric intensity by 105.1 cd. Additionally, Tesla states that a left-hand lamp tested by a Transport Canada recognized laboratory measured a maximum of 171.27 cd in the 10°U to 90°U and 90°L to 90°R zone. Despite these measurements exceeding the allowed photometric maximum of 125 cd, Tesla believes that the subject noncompliance is inconsequential to motor vehicle safety.”

Tesla also argued at some points that the headlights had not been deemed responsible for any complaints, accidents, or injuries related to the noncompliance.

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