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SpaceX says Crew Dragon capsule exploded due to exotic titanium fire

Crew Dragon tests its SuperDraco-powered launch abort system in 2015. (SpaceX)

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SpaceX has announced via an official update and conference call the preliminary results of a failure investigation convened immediately after Crew Dragon capsule C201 exploded in the midst of an April 20th static fire test.

Hosted by SpaceX Vice President of Mission Assurance Hans Koenigsmann and NASA Commercial Crew Program manager Kathy Lueders, the call provided some minor additional insight beyond a fairly extensive press release issued just prior. According to the preliminary results from SpaceX’s failure investigation, Crew Dragon’s explosion was unrelated to the spacecraft’s propellant tanks, Draco maneuvering thrusters, or SuperDraco abort engines. Rather, the cause lies in a more exotic and unanticipated chemical/material interaction between a plumbing valve, liquid oxidizer, and a helium-based pressurization system.

When metal burns

According to Hans Koenigsmann, SpaceX is approximately 80% of the way through what is known as the fault tree, essentially meaning that the failure investigation is 80% complete. That additional 20% could certainly throw some curveballs but the SpaceX executive was fairly confident that the results presented on July 15th would be representative of the final conclusion.

The ultimate (likely) cause of Crew Dragon’s extremely energetic and destructive explosion centers around the spacecraft’s extensive SuperDraco/Draco plumbing and its associated pressurization system, which uses helium to keep the pressure-fed engines, propellant tanks, and feed lines around 2400 psi (16.5 megapascals). Necessarily, this method of pressurization means that there is direct contact between the pressurant (helium) and the oxidizer/fuel, thus requiring some sort of valve preventing the pressurized fluid from flowing into the pressurization system.

A detailed view of some of the Draco and SuperDraco-related plumbing used on Crew Dragon – in this case, the capsule that will now fly SpaceX’s In-Flight Abort test. (Pauline Acalin, August 2018)

During flight-proven Crew Dragon capsule C201’s April 20th static fire testing, that is reportedly exactly what happened. Over the course of ground testing, a “check valve” separating the pressurization system and oxidizer leaked what SpaceX described as a “slug” of nitrogen tetroxide oxidizer (NTO) into the helium pressurization lines. Around T-100 milliseconds to a planned ignition of the vehicle’s 8 SuperDraco abort engines, the pressurization system rapidly “initialized” (i.e. quickly pressurized the oxidizer and fuel to operational pressures, ~2400 psi).

To do this, helium is rapidly pushed through a check valve – designed with low-molecular-mass helium in mind – to physically pressurize the propellant systems. Unintentionally, the NTO that leaked ‘upstream’ through that valve effectively was taken along for the ride with the high-pressure burst of helium. In essence, picture that you crash your car, only to discover that your nice, fluffy airbag has accidentally been replaced with a bag of sand, and you might be able to visualize the unintended forces Dragon’s check valve (the metaphorical airbag) was subjected to when a “slug” of dense oxidizer was rammed into it at high speed.

Crew Dragon C201 displays its heat shield after the spacecraft’s first orbital-velocity Earth reentry, March 8th. (NASA/Cory Huston)

In itself, this sort of failure mode is not hugely surprising and SpaceX may have even been aware of some sort of check valve leak(s) and accepted what it believed to be a minor risk in order to continue the test and perhaps examine Dragon’s performance under suboptimal conditions. What SpaceX says it did not realize was just how energetic the reaction between the NTO and the check valve could be. SpaceX’s understanding is that the high-speed slug of dense NTO was traveling so fast and at such a high pressure that, by impacting the titanium check valve, it quite literally broke the valve and may have chemically ignited the metal, thus introducing a slug of burning NTO into the liberated NTO system itself – effectively a match tossed into a powder keg.

It’s unclear if the ignition came from a chemical reaction between titanium (a technically flammable metal similar to magnesium) and NTO, or if the source came from the titanium valve being smashed apart, perhaps quite literally creating a spark as metal debris violently interacted. Either way, the solution – as SpaceX perceives it – is the same: instead of a mechanical check valve (simple but still not 100% passive), the barrier between pressurant and oxidizer (as well as fuel, most likely) will be replaced with something known as a burst disk. According to Koenigsmann, only a handful (~4) of those valves exist and thus need to be replaced by burst disks, a relatively fast and easy fix.

Burst disks are single-use and inherently unreusable, but they are also completely passive and simply do not leak until subjected to a specific amount of pressure. Because they are single-use, they can’t be directly tested prior to flight, limiting some of the in-principle reliability for the sake of an extremely leak-proof barrier.

A test of one of Crew Dragon’s four ‘powerpacks’, featuring two SuperDracos and three Dracos. (SpaceX)

Ultimately, both Koenigsmann and Lueders went out of their way to avoid answering any questions about SpaceX’s Crew Dragon upcoming test and launch schedule and what sort of delays the explosion will ultimately incur. Both individuals were nevertheless upbeat and by the sound of it, delays to Crew Dragon will be far less severe relative to delays caused by a pressure vessel or engine failure. For the time being, NASA has published a tentative target of mid-November 2019 for Crew Dragon’s first crewed launch to the International Space Station, while Lueders and Koenigsmann expressed hope in a 2019 launch but refused to give a specific estimate of the odds of that occurring.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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NASA sends humans to the Moon for the first time since 1972 – Here’s what’s next

NASA’s Artemis II launched four astronauts toward the Moon on the first crewed lunar mission since 1972.

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NASA’s Space Launch System rocket launches carrying the Orion spacecraft with NASA astronauts Reid Wiseman, commander; Victor Glover, pilot; Christina Koch, mission specialist; and CSA (Canadian Space Agency) astronaut Jeremy Hansen, mission specialist on NASA’s Artemis II mission, Wednesday, April 1, 2026, from Operations and Support Building II at NASA’s Kennedy Space Center in Florida. NASA’s Artemis II mission will take Wiseman, Glover, Koch, and Hansen on a 10-day journey around the Moon and back aboard SLS rocket and Orion spacecraft launched at 6:35pm EDT from Launch Complex 39B. (NASA/Bill Ingalls)

NASA launched four astronauts toward the Moon on April 1, 2026, marking the first crewed lunar mission since Apollo 17 in December 1972. The Artemis II mission lifted off from Kennedy Space Center aboard the Space Launch System rocket at 6:35 p.m. EDT, sending commander Reid Wiseman, pilot Victor Glover, mission specialist Christina Koch, and Canadian astronaut Jeremy Hansen on a 10-day journey around the far side of the Moon and back.

The mission does not include a lunar landing. It is a test flight designed to validate the Orion spacecraft’s life support systems, navigation, and communications in deep space with a crew aboard for the first time. If the crew reaches the planned distance of 252,000 miles from Earth, they will set a new record for the farthest any human has ever traveled, surpassing even the Apollo 13 distance record.

Elon Musk pivots SpaceX plans to Moon base before Mars

As Teslarati reported, SpaceX holds a central role in what comes next. The Starship Human Landing System is under contract to carry astronauts to the lunar surface for Artemis IV, now targeting 2028, after NASA restructured its mission sequence due to delays in Starship’s orbital refueling demonstration. Before any Moon landing happens, SpaceX must prove it can transfer propellant between two Starships in orbit, something no rocket program has done at this scale.

The last time humans left Earth’s orbit was 53 years ago. Gene Cernan and Harrison Schmitt of Apollo 17 were the final people to walk on the Moon, a record that stands to this day. Elon Musk has long argued that returning is not optional. “It’s been now almost half a century since humans were last on the Moon,” Musk said. “That’s too long, we need to get back there and have a permanent base on the Moon.”

The Artemis program involves 60 countries signed onto the Artemis Accords, and this mission sets several firsts beyond distance. Glover becomes the first person of color to travel beyond low Earth orbit, Koch the first woman, and Hansen the first non-American astronaut to reach the Moon’s vicinity. According to NASA’s live mission updates, the spacecraft’s solar arrays deployed successfully after liftoff and the crew completed a proximity operations demonstration within the first hours of flight.

Artemis II is step one. The Moon landing and the permanent lunar base come later. But after more than five decades, humans are heading back.

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Tesla removes Model S and X custom orders as sunset officially begins

In a significant development that marks the beginning of the end for two of its longest-running models, Tesla has removed the custom order configurator for the Model S sedan and Model X SUV from its website.

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Credit: Tesla

Tesla has officially started the “honorable discharge” of the Model S and Model X with a massive move, removing the two vehicles from Custom Orders and only offering inventory options.

It is the latest move Tesla has made to pull the Model S and Model X from its lineup, a decision CEO Elon Musk announced during its last quarterly earnings call.

Tesla brings closure to flagship ‘sentimental’ models, Musk confirms

In a significant development that marks the beginning of the end for two of its longest-running models, Tesla has removed the custom order configurator for the Model S sedan and Model X SUV from its website.

As of April 1, visitors to tesla.com/model-s and tesla.com/modelx are now redirected exclusively to limited inventory listings rather than a design studio, allowing buyers to select paint, wheels, interior options, or performance upgrades. Only pre-built vehicles currently in stock are available for purchase or lease.

Tesla CEO Elon Musk confirmed the change directly on X, posting: “Custom orders of the Tesla Model S & X have come to an end. All that’s left are some in inventory.”

We will have an official ceremony to mark the end of an era.” Accompanying the statement was a throwback photo from the Model S production launch in 2012, underscoring the emotional weight of the decision.

Musk had first signaled the phase-out during the company’s Q4 2025 earnings call in January, describing it as time for an “honorable discharge” of the programs to free up resources at the Fremont factory for Optimus humanoid robot production and autonomous vehicle initiatives.

The Model S, introduced in 2012, and the Model X, which followed in 2015, were instrumental in establishing Tesla as a premium electric vehicle leader.

The sedan offered class-leading range and acceleration, while the SUV’s signature falcon-wing doors became an iconic feature. Together, they proved EVs could compete in the luxury segment. Yet sales volumes have dwindled in recent years as Tesla prioritized higher-volume Model 3 and Model Y vehicles.

The flagships now represent a tiny fraction of overall deliveries, making continued custom production inefficient as the company accelerates toward robotaxis and next-generation platforms.

Prospective buyers are urged to act quickly. Remaining U.S. inventory vehicles—some nearly new—may include incentives such as lifetime free Supercharging, Full Self-Driving (Supervised) capability, and premium connectivity, depending on configuration.

Leasing options start around $1,699 per month for select Model X units, though exact pricing and availability fluctuate. International markets, including Europe and China, have already seen similar restrictions in recent months.

The move aligns with Tesla’s broader strategy to streamline its lineup and redirect manufacturing capacity toward autonomy and AI-driven products. While some enthusiasts lament the loss of personalization, the company views the transition as necessary progress.

Tesla has indicated that once the current inventory sells out, new Model S and Model X vehicles will no longer be offered.

For loyal owners and fans, the promised “official ceremony” may provide a fitting send-off. In the meantime, the website change serves as a clear signal: the era of bespoke flagship Teslas has quietly concluded, and the focus has fully shifted to the future.

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SpaceX files confidentially for IPO that will rewrite the record books

SpaceX files confidentially for a record-breaking IPO targeting a $1.75T valuation and $80B raise, driven by Starlink growth and its xAI merger.

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Elon Musk’s rocket and satellite company submitted its draft registration to the U.S. Securities and Exchange Commission today for an initial public offering, targeting June at a $1.75 trillion valuation. This would be the largest in history.

SpaceX has filed confidentially with the SEC, first reported by Bloomberg. SpaceX would be valued above every S&P 500 company except Nvidia, Apple, Alphabet, Microsoft, and Amazon.

The filing uses a confidential process that allows companies to work through SEC disclosures privately before initiating a public roadshow. With a June target, official details through a formal prospectus is expected to go public in April or early May, after which SpaceX must wait at least 15 days before beginning investor marketing.

SpaceX IPO is coming, CEO Elon Musk confirms

While SpaceX is best known for its Falcon 9 and Starship rockets, the $1.75 trillion valuation is anchored by Starlink, its satellite internet service. Starlink ended 2025 with 9.2 million subscribers and over $10 billion in revenue, which is a figure analysts project could reach a staggering $24 billion by the end of 2026. A February all-stock merger with xAI, Musk’s artificial intelligence venture, further boosted the valuation.

SpaceX officially acquires xAI, merging rockets with AI expertise

Bank of America, Goldman Sachs, JPMorgan Chase, and Morgan Stanley are lined up as senior underwriters. SpaceX is also considering a dual-class share structure to preserve insider voting control, and plans to allocate up to 30% of shares to retail investors, which is roughly three times the typical norm.

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