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SpaceX says Crew Dragon capsule exploded due to exotic titanium fire

Crew Dragon tests its SuperDraco-powered launch abort system in 2015. (SpaceX)

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SpaceX has announced via an official update and conference call the preliminary results of a failure investigation convened immediately after Crew Dragon capsule C201 exploded in the midst of an April 20th static fire test.

Hosted by SpaceX Vice President of Mission Assurance Hans Koenigsmann and NASA Commercial Crew Program manager Kathy Lueders, the call provided some minor additional insight beyond a fairly extensive press release issued just prior. According to the preliminary results from SpaceX’s failure investigation, Crew Dragon’s explosion was unrelated to the spacecraft’s propellant tanks, Draco maneuvering thrusters, or SuperDraco abort engines. Rather, the cause lies in a more exotic and unanticipated chemical/material interaction between a plumbing valve, liquid oxidizer, and a helium-based pressurization system.

When metal burns

According to Hans Koenigsmann, SpaceX is approximately 80% of the way through what is known as the fault tree, essentially meaning that the failure investigation is 80% complete. That additional 20% could certainly throw some curveballs but the SpaceX executive was fairly confident that the results presented on July 15th would be representative of the final conclusion.

The ultimate (likely) cause of Crew Dragon’s extremely energetic and destructive explosion centers around the spacecraft’s extensive SuperDraco/Draco plumbing and its associated pressurization system, which uses helium to keep the pressure-fed engines, propellant tanks, and feed lines around 2400 psi (16.5 megapascals). Necessarily, this method of pressurization means that there is direct contact between the pressurant (helium) and the oxidizer/fuel, thus requiring some sort of valve preventing the pressurized fluid from flowing into the pressurization system.

A detailed view of some of the Draco and SuperDraco-related plumbing used on Crew Dragon – in this case, the capsule that will now fly SpaceX’s In-Flight Abort test. (Pauline Acalin, August 2018)

During flight-proven Crew Dragon capsule C201’s April 20th static fire testing, that is reportedly exactly what happened. Over the course of ground testing, a “check valve” separating the pressurization system and oxidizer leaked what SpaceX described as a “slug” of nitrogen tetroxide oxidizer (NTO) into the helium pressurization lines. Around T-100 milliseconds to a planned ignition of the vehicle’s 8 SuperDraco abort engines, the pressurization system rapidly “initialized” (i.e. quickly pressurized the oxidizer and fuel to operational pressures, ~2400 psi).

To do this, helium is rapidly pushed through a check valve – designed with low-molecular-mass helium in mind – to physically pressurize the propellant systems. Unintentionally, the NTO that leaked ‘upstream’ through that valve effectively was taken along for the ride with the high-pressure burst of helium. In essence, picture that you crash your car, only to discover that your nice, fluffy airbag has accidentally been replaced with a bag of sand, and you might be able to visualize the unintended forces Dragon’s check valve (the metaphorical airbag) was subjected to when a “slug” of dense oxidizer was rammed into it at high speed.

Crew Dragon C201 displays its heat shield after the spacecraft’s first orbital-velocity Earth reentry, March 8th. (NASA/Cory Huston)

In itself, this sort of failure mode is not hugely surprising and SpaceX may have even been aware of some sort of check valve leak(s) and accepted what it believed to be a minor risk in order to continue the test and perhaps examine Dragon’s performance under suboptimal conditions. What SpaceX says it did not realize was just how energetic the reaction between the NTO and the check valve could be. SpaceX’s understanding is that the high-speed slug of dense NTO was traveling so fast and at such a high pressure that, by impacting the titanium check valve, it quite literally broke the valve and may have chemically ignited the metal, thus introducing a slug of burning NTO into the liberated NTO system itself – effectively a match tossed into a powder keg.

It’s unclear if the ignition came from a chemical reaction between titanium (a technically flammable metal similar to magnesium) and NTO, or if the source came from the titanium valve being smashed apart, perhaps quite literally creating a spark as metal debris violently interacted. Either way, the solution – as SpaceX perceives it – is the same: instead of a mechanical check valve (simple but still not 100% passive), the barrier between pressurant and oxidizer (as well as fuel, most likely) will be replaced with something known as a burst disk. According to Koenigsmann, only a handful (~4) of those valves exist and thus need to be replaced by burst disks, a relatively fast and easy fix.

Burst disks are single-use and inherently unreusable, but they are also completely passive and simply do not leak until subjected to a specific amount of pressure. Because they are single-use, they can’t be directly tested prior to flight, limiting some of the in-principle reliability for the sake of an extremely leak-proof barrier.

A test of one of Crew Dragon’s four ‘powerpacks’, featuring two SuperDracos and three Dracos. (SpaceX)

Ultimately, both Koenigsmann and Lueders went out of their way to avoid answering any questions about SpaceX’s Crew Dragon upcoming test and launch schedule and what sort of delays the explosion will ultimately incur. Both individuals were nevertheless upbeat and by the sound of it, delays to Crew Dragon will be far less severe relative to delays caused by a pressure vessel or engine failure. For the time being, NASA has published a tentative target of mid-November 2019 for Crew Dragon’s first crewed launch to the International Space Station, while Lueders and Koenigsmann expressed hope in a 2019 launch but refused to give a specific estimate of the odds of that occurring.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla announces crazy new Full Self-Driving milestone

The number of miles traveled has contextual significance for two reasons: one being the milestone itself, and another being Tesla’s continuing progress toward 10 billion miles of training data to achieve what CEO Elon Musk says will be the threshold needed to achieve unsupervised self-driving.

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Credit: Tesla

Tesla has announced a crazy new Full Self-Driving milestone, as it has officially confirmed drivers have surpassed over 8 billion miles traveled using the Full Self-Driving (Supervised) suite for semi-autonomous travel.

The FSD (Supervised) suite is one of the most robust on the market, and is among the safest from a data perspective available to the public.

On Wednesday, Tesla confirmed in a post on X that it has officially surpassed the 8 billion-mile mark, just a few months after reaching 7 billion cumulative miles, which was announced on December 27, 2025.

The number of miles traveled has contextual significance for two reasons: one being the milestone itself, and another being Tesla’s continuing progress toward 10 billion miles of training data to achieve what CEO Elon Musk says will be the threshold needed to achieve unsupervised self-driving.

The milestone itself is significant, especially considering Tesla has continued to gain valuable data from every mile traveled. However, the pace at which it is gathering these miles is getting faster.

Secondly, in January, Musk said the company would need “roughly 10 billion miles of training data” to achieve safe and unsupervised self-driving. “Reality has a super long tail of complexity,” Musk said.

Training data primarily means the fleet’s accumulated real-world miles that Tesla uses to train and improve its end-to-end AI models. This data captures the “long tail” — extremely rare, complex, or unpredictable situations that simulations alone cannot fully replicate at scale.

This is not the same as the total miles driven on Full Self-Driving, which is the 8 billion miles milestone that is being celebrated here.

The FSD-supervised miles contribute heavily to the training data, but the 10 billion figure is an estimate of the cumulative real-world exposure needed overall to push the system to human-level reliability.

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Tesla Cybercab production begins: The end of car ownership as we know it?

While this could unlock unprecedented mobility abundance — cheaper rides, reduced congestion, freed-up urban space, and massive environmental gains — it risks massive job displacement in ride-hailing, taxi services, and related sectors, forcing society to confront whether the benefits of AI-driven autonomy will outweigh the human costs.

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Credit: Tesla | X

The first Tesla Cybercab rolled off of production lines at Gigafactory Texas yesterday, and it is more than just a simple manufacturing milestone for the company — it’s the opening salvo in a profound economic transformation.

Priced at under $30,000 with volume production slated for April, the steering-wheel-free, pedal-less Robotaxi-geared vehicle promises to make personal car ownership optional for many, slashing transportation costs to as little as $0.20 per mile through shared fleets and high utilization.

While this could unlock unprecedented mobility abundance — cheaper rides, reduced congestion, freed-up urban space, and massive environmental gains — it risks massive job displacement in ride-hailing, taxi services, and related sectors, forcing society to confront whether the benefits of AI-driven autonomy will outweigh the human costs.

Let’s examine the positives and negatives of what the Cybercab could mean for passenger transportation and vehicle ownership as we know it.

The Promise – A Radical Shift in Transportation Economics

Tesla has geared every portion of the Cybercab to be cheaper and more efficient. Even its design — a compact, two-seater, optimized for fleets and ride-sharing, the development of inductive charging, around 300 miles of range on a small battery, half the parts of the Model 3, and revolutionary “unboxed” manufacturing — is all geared toward rapid production.

Operating at a fraction of what today’s rideshare prices are, the Cybercab enables on-demand autonomy for a variety of people in a variety of situations.

Tesla ups Robotaxi fare price to another comical figure with service area expansion

It could also be the way people escape expensive and risky car ownership. Buying a vehicle requires expensive monthly commitments, including insurance and a payment if financed. It also immediately depreciates.

However, Cybercab could unlock potential profitability for owning a car by adding it to the Robotaxi network, enabling passive income. Cities could have parking lots repurposed into parks or housing, and emissions would drop as shared electric vehicles would outnumber gas cars (in time).

The first step of Tesla’s massive production efforts for the Cybercab could lead to millions of units annually, turning transportation into a utility like electricity — always available, cheap, and safe.

The Dark Side – Job Losses and Industry Upheaval

With Robotaxi and Cybercab, they present the same negatives as broadening AI — there’s a direct threat to the economy.

Uber, Lyft, and traditional taxis will rely on human drivers. Robotaxi will eliminate that labor cost, potentially displacing millions of jobs globally. In the U.S. alone, ride-hailing accounts for billions of miles of travel each year.

There are also potential ripple effects, as suppliers, mechanics, insurance adjusters, and even public transit could see reduced demand as shared autonomy grows. Past automation waves show job creation lags behind destruction, especially for lower-skilled workers.

Gig workers, like those who are seeking flexible income, face the brunt of this. Displaced drivers may struggle to retrain amid broader AI job shifts, as 2025 estimates bring between 50,000 and 300,000 layoffs tied to artificial intelligence.

It could also bring major changes to the overall competitive landscape. While Waymo and Uber have partnered, Tesla’s scale and lower costs could trigger a price war, squeezing incumbents and accelerating consolidation.

Balancing Act – Who Wins and Who Loses

There are two sides to this story, as there are with every other one.

The winners are consumers, Tesla investors, cities, and the environment. Consumers will see lower costs and safer mobility, while potentially alleviating themselves of awkward small talk in ride-sharing applications, a bigger complaint than one might think.

Elon Musk confirms Tesla Cybercab pricing and consumer release date

Tesla investors will be obvious winners, as the launch of self-driving rideshare programs on the company’s behalf will likely swell the company’s valuation and increase its share price.

Cities will have less traffic and parking needs, giving more room for housing or retail needs. Meanwhile, the environment will benefit from fewer tailpipes and more efficient fleets.

A Call for Thoughtful Transition

The Cybercab’s production debut forces us to weigh innovation against equity.

If Tesla delivers on its timeline and autonomy proves reliable, it could herald an era of abundant, affordable mobility that redefines urban life. But without proactive policies — retraining, safety nets, phased deployment — this revolution risks widening inequality and leaving millions behind.

The real question isn’t whether the Cybercab will disrupt — it’s already starting — it’s whether society is prepared for the economic earthquake it unleashes.

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Tesla Model 3 wins Edmunds’ Best EV of 2026 award

The publication rated the Model 3 at an 8.1 out of 10, and with its most recent upgrades and changes, Edmunds says, “This is the best Model 3 yet.”

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Credit: Tesla

The Tesla Model 3 has won Edmunds‘ Top Rated Electric Car of 2026 award, beating out several other highly-rated and exceptional EV offerings from various manufacturers.

This is the second consecutive year the Model 3 beat out other cars like the Model Y, Audi A6 Sportback E-tron, and the BMW i5.

The car, which is Tesla’s second-best-selling vehicle behind the popular Model Y crossover, has been in the company’s lineup for nearly a decade. It offers essentially everything consumers could want from an EV, including range, a quality interior, performance, and Tesla’s Full Self-Driving suite, which is one of the best in the world.

The publication rated the Model 3 at an 8.1 out of 10, and with its most recent upgrades and changes, Edmunds says, “This is the best Model 3 yet.”

In its Top Rated EVs piece on its website, it said about the Model 3:

“The Tesla Model 3 might be the best value electric car you can buy, combining an Edmunds Rating of 8.1 out of 10, a starting price of $43,880, and an Edmunds-tested range of 338 miles. This is the best Model 3 yet. It is impressively well-rounded thanks to improved build quality, ride comfort, and a compelling combination of efficiency, performance, and value.”

Additionally, Jonathan Elfalan, Edmunds’ Director of Vehicle Testing, said:

“The Model 3 offers just about the perfect combination of everything — speed, range, comfort, space, tech, accessibility, and convenience. It’s a no-brainer if you want a sensible EV.”

The Model 3 is the perfect balance of performance and practicality. With the numerous advantages that an EV offers, the Model 3 also comes in at an affordable $36,990 for its Rear-Wheel Drive trim level.

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