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SpaceX Inspiration4 astronauts reveal Dragon’s ‘cupola’ in the flesh

SpaceX's first fully-private crew of astronauts stand in front of their ride to orbit, a Dragon fitted with a brand new kind of spacecraft window. (SpaceX)

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SpaceX’s first fully private astronaut crew have revealed the first real look at a unique part of the Crew Dragon spacecraft that will carry them to orbit just two weeks from now.

Known as Inspiration4, the mission is the brainchild of Shift4 CEO, founder, and billionaire Jared Isaacman and will be the first orbital astronaut launch dedicated exclusively to space tourism. Unlike the side ventures of billionaires Jeff Bezos and Richard Branson, both of which cap out around 100 km (~62 mi) and Mach 3 (~1000 m/s) with vehicles that have minimal utility outside of their tourism roles, Inspiration4’s four-astronaut crew will be headed to orbit – 540 km (335 mi) at Mach 25 (>7500 m/s) – in a spacecraft designed and used to ferry NASA astronauts to and from the International Space Station.

A step further, aside from its more symbolic role in the potential future of orbital space tourism, Inspiration4 will also check off several major technical firsts – each impressive in its own right.

First and foremost, perhaps the most unique technical aspect of Inspiration4 will be the custom-built ‘cupola’ SpaceX has replaced Crew Dragon’s docking port with. Plans for the large transparent dome were revealed in March 2021 and according to Isaacman himself, SpaceX effectively took the idea from paper concept to real-world human-rated hardware in just six months. Initially shown off in an official render, Dragon’s ‘dome’ was portrayed as a completely uninterrupted glass-like hemisphere where the spacecraft’s docking port would normally go.

As a free-flyer mission with no need to rendezvous or dock with a space station, once-flown Dragon capsule C207 had no need for that module on Inspiration4 and SpaceX seemingly agreed. Six months later, the end result is practically identical to the renders aside from four black heat shields that will protect parts of the dome from the heat of Dragon’s four most important Draco thrusters. Regardless, the dome itself still appears to be uninterrupted, almost certainly making it the largest single-piece window ever flown to space when Inspiration4 launches later this month.

Additionally, Isaacman confirmed that SpaceX has also installed a custom camera inside the retractable nosecone the dome (and normally the docking port) is cocooned inside during ascent and reentry. In just the right position, that camera should be able to take some truly spectacular photos of Dragon’s four astronauts (Jared Isaacman, cancer survivor and PA Hayley Arceneaux, science communicator Sian Proctor, and raffle-winner Christopher Sembroski) silhouetted by Earth, space, and the stars.

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Crew Dragon capsule C207 in orbit, January 2021. (NASA)

Aside from SpaceX’s unique cupola modification, Inspiration4’s Crew Dragon capsule is on track to once again smash the company and world’s record for orbital space capsule turnaround. Previously tasked with supporting Crew-1, SpaceX’s first operational NASA astronaut launch, Dragon capsule C207 reentered and splashed down after six months in orbit on May 2nd and is now scheduled to launch four more astronauts as early as September 15th. If all goes according to plan, C207 will thus fly twice in ~136 days, beating a 227-day turnaround record set just weeks prior by 91 days (41%).

Falcon 9 booster B1062 launched for the second time on June 17th. Up next, Inspiration4. (Richard Angle)

Meanwhile, SpaceX has also assigned Falcon 9 booster B1062 to launch Inspiration4, making the mission the first time a twice-flown Falcon booster launches astronauts. All told, it’s hard to imagine a better way to effectively ring in a new era of true space tourism. Stay tuned for updates as Inspiration4 tracks towards liftoff around Wednesday morning, September 15th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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