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Crew Dragon is lifted off the deck of SpaceX recovery vessel GO Searcher after safely arriving at Port Canaveral, March 10th. (NASA) Crew Dragon is lifted off the deck of SpaceX recovery vessel GO Searcher after safely arriving at Port Canaveral, March 10th. (NASA)

SpaceX

SpaceX CEO Elon Musk says Crew Dragon reusability a “major improvement”

Crew Dragon is lifted off the deck of SpaceX recovery vessel GO Searcher after safely arriving at Port Canaveral, March 10th. (NASA)

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SpaceX CEO Elon Musk says that the company’s next-generation Crew Dragon spacecraft is a “major improvement” over its Cargo Dragon (Dragon 1) predecessors after successfully demonstrating a number of reusability-focused upgrades during the vehicle’s launch and splashdown debut.

Even as SpaceX’s longer-term development groups aim to make the company’s Dragon spacecraft all but redundant with Starship and Super Heavy, the apparent success of Crew Dragon’s upgrades will be valuable for years to come. Ultimately, “major” improvements in reusability will allow SpaceX to reuse Dragon 2 far more efficiently, improving availability for both its Crew and Cargo programs and potentially cutting the operating cost and longevity of each spacecraft as the company begins to transition its workforce to BFR.

Although the question cuing Musk was non-specific, the SpaceX CEO immediately focused his reply on whether or not unspecified “upgrades” to Crew Dragon were able to keep sensitive hardware dry. SpaceX’s Cargo Dragon program has roughly seven years of experience with launching, recovering, and refurbishing orbital-class spacecraft after ocean landings and the subsequent seawater immersion. The fact that the Dragon 2 concept was almost immediately demonstrated with propulsive land-landing capabilities speaks to just how annoying a problem it was to try to keep an orbital spacecraft easily reusable while still relying upon water landing for recovery.

As it turns out, many of the engineering solutions best known to ensure structural and thermal integrity of a spacecraft on-orbit are often at ends with the separate task of ensuring that the same spacecraft remains thoroughly water-proof through launch, reentry, and splashdown. Many of these problems center around the materials that are best for each solution. The sorts of polymers (i.e. plastics) best known for their roles in sealing certain things off from other things are frequently very pliable, soft, and flexible. The orbital environment is extremely unfriendly to polymers like this, where constant and extreme thermal cycling couples with vacuum, radiation, and something known as atomic (or free radical) oxygen to rapidly turn pliable polymers brittle.

Different sealants and plastic or rubber gaskets are visible all over Crew Dragon, ranging from the red gasket around the nose cone area to white lines filling in gaps between the spacecraft’s dozens of different external panels.

A ‘brittle seal’, as many will know, is an oxymoron. Sealants that become brittle in space often scarcely behave like sealants at all after weeks (or months) in orbit, meaning that their ability to prevent moisture intrusion can be dramatically deteriorated. From an engineering perspective, Crew Dragon’s many seals and gaskets are first and foremost intended to protect the spacecraft from the elements while still on Earth, where static fire attempts and weather during launch windows could require it to weather extreme heat, cold, rainstorms, ice, and high winds. SpaceX engineers appear to have managed to solve the latter problem while also accounting for a need to protect the spacecraft after launch for the sake of easier refurbishment.

However, sealing the spacecraft from the elements – both before and after launch – is just one of many challenges for safe operations and efficient reusability. Up next, as Musk notes, is protecting Crew Dragon’s 16 Draco maneuvering thrusters and 8 SuperDraco abort thrusters from water damage, as well as sealing off vulnerable avionics for reuse. With respect to avionics, Musk is very likely referring to the electronics and sensing equipment housed under Dragon 2’s retractable nose cone, a new feature for SpaceX.

SpaceX's 'DragonFly' prototype was briefly used to test Dragon 2's propulsive landing capabilities before the program was cancelled. Most of the technology remains a part of Crew Dragon, however... (SpaceX)
Crew Dragon featured intriguing panels covering its Super Draco engine nozzles, presumably meant to prevent water from entering. (NASA)

Due to the fact that Crew Dragon’s SuperDraco abort thrusters are only meant to be used in a namesake abort scenario, SpaceX appears to have chosen to implement a more permanent solution for protecting them from water intrusion after splashdown. The challenge of panels like those covering the SuperDracos is that they need to be easily destructible to prevent a cascade of high-velocity debris from wreaking havoc in the event of ignition. They also need to survive the conditions on orbit, make it through the heat and buffeting of reentry and descent, and survive the initial impact with the ocean surface, all while keeping SuperDracos dry.

As such, it should come as no surprise to find CEO Elon Musk praising the engineering behind the presumably successful solutions to these complex problems, although credit is also due to the technicians that turned CAD files, test results, and aspirations into practical, functioning hardware.

An overview of the expected modifications needed to turn a Crew Dragon into a Cargo Dragon 2. (NASA OIG)

If Crew Dragon can achieve a similar level of success after spending more like half a year in space during operational crew transport missions, the spacecraft’s reusability improvements will end up benefiting both Crew Dragon and Cargo Dragon 2. The Cargo variant of Dragon 2 is designed as a relatively minor modification to flight-proven Crew Dragon capsules and slightly-upgraded trunks and could debut as early as mid-2020 after Cargo Dragon 1 enters retirement.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

SpaceX Board has set a Mars bonus for Elon Musk

SpaceX has given Elon Musk the goal to put one million people on Mars.

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Rendering of a colonized Mars by way of SpaceX

SpaceX’s board approved a compensation plan for Elon Musk that ties his pay directly to colonizing Mars and building data centers in outer space. The details surfaced this week after Reuters reviewed SpaceX’s confidential registration statement filed with the Securities and Exchange Commission, making it one of the first concrete looks inside the company’s financials ahead of a public offering.

The pay package will reportedly award Musk 200 million super-voting restricted shares if the company hits a market valuation milestone, with the most ambitious targets going further. To unlock the full award, SpaceX would need to reach a $7.5 trillion valuation and help establish a permanent human settlement on Mars with at least one million residents. Additional incentives are tied to developing space-based computing infrastructure capable of delivering at least 100 terawatts of processing power.

SpaceX wins its first MARS contract but it comes with a catch

Long before SpaceX filed anything with the SEC, Elon Musk had already spent years framing Mars colonization as an insurance policy against human extinction. The philosophy traces back to at least 2001, when Musk first began researching Mars missions independently, before SpaceX even existed. By 2002 he had founded the company with Mars as the stated long-term goal.

In a 2017 presentation at the International Astronautical Congress, Musk outlined the specific vision that still underpins SpaceX’s architecture today. He described a self-sustaining city on Mars requiring roughly one million people to become viable, the same number now written into his compensation package.

SpaceX’s Starship, still in active development, was designed from the ground up to support the eventual colonization of Mars. Musk has stated publicly that getting the cost per ton to Mars below $100,000 is necessary to make mass migration economically feasible. Everything from Starship’s payload capacity to its full reusability targets flows from that single constraint. One can say that Musk’s latest compensation package has put a formal valuation on Mars for the first time.

SpaceX is targeting an IPO around June 28, Musk’s birthday, at a valuation of approximately $1.75 trillion. Between the Mars rover contract, the Golden Dome software group, Space Force satellite launches, and now a pay structure built around interplanetary colonization, SpaceX has become the single most consequential contractor in American space and defense. The IPO will put a public price tag on all of it for the first time.

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UPDATE: SpaceX’s Falcon Heavy that launched a Tesla into space is back on a mission

SpaceX Falcon Heavy returns after 18 months away to deliver a satellite that only it could carry.

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UPDATE: 10:29 a.m. et: SpaceX is standing down from today’s Falcon Heavy launch of the ViaSat-3 F3 mission due to unfavorable weather. A new target date will be shared once confirmed.

After an 18-month absence, SpaceX’s Falcon Heavy is returning to mission on Monday morning when it’s scheduled to lift off from Launch Complex 39A at Kennedy Space Center at 10:21 a.m. EDT.

The mission is called ViaSat-3 F3, and the heavy satellite payload needs to reach geostationary orbit, sitting 22,236 miles above Earth where its speed matches the planet’s rotation. Getting a satellite that heavy to that altitude demands more thrust than a single-core Falcon 9 can deliver.

This marks the Falcon Heavy’s 12th flight overall since its debut in February 2018, and its first since NASA’s Europa Clipper mission in October 2024.

Arguably, the most exciting element for spectators will be watching the booster recoveries in action when the two side boosters, B1072 and B1075, will attempt simultaneous landings at Landing Zone 2 and the newer Landing Zone 40 at Cape Canaveral Space Force Station, while the center core will be expended over the ocean.

SpaceX wins its first MARS contract but it comes with a catch

Following satellite deployment, expected roughly five hours after launch, ViaSat-3 F3 will spend several months traveling to its final orbital slot before undergoing in-orbit testing, with service entry expected by late summer 2026

As Teslarati reported, NASA awarded SpaceX a $175.7 million contract on April 16, 2026, to launch the ESA Rosalind Franklin Mars rover aboard a Falcon Heavy no earlier than late 2028, which would mark the first time SpaceX has ever sent a payload to Mars. That contract came on top of an already deep pipeline that includes the Roman Space Telescope, the Dragonfly Saturn mission, and multiple national security payloads.

SpaceX executed 165 missions in 2025 and now accounts for approximately 85% of all global orbital launches. With Starlink surpassing 10 million subscribers and an IPO targeting a $1.75 trillion valuation still ahead, Monday’s launch is one more data point in a company that has quietly become the backbone of both commercial and government space access worldwide.

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Elon Musk

The FCC just said ‘No’ to SpaceX for now

SpaceX is fighting the FCC for spectrum that could put satellites inside every smartphone.

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SpaceX was dealt a new setback on April 23, 2006 by the Federal Communications Commission (FCC) after the U.S. government agency dismissed the company’s petition to access a Mobile Satellite Service spectrum that would allow direct-to-device (D2D) capabilities.

The FCC regulates communications by radio, television, wire, and cable, which also includes regulating D2D technology that lets your existing smartphone connect directly to a satellite orbiting Earth, the same way it would connect to a cell tower.

Elon Musk’s SpaceX has been building toward this through its Starlink Mobile service, formerly called Direct-to-Cell, in partnership with T-Mobile. The service officially launched on July 23, 2025, starting with messaging and expanding to broadband data in October of that year.

T-Mobile Starlink Pricing Announced – Early Adopters Get Exclusive Discount

It’s worth noting that SpaceX is not alone in this race. AT&T and Verizon have their own satellite texting deals with AST SpaceMobile, while Verizon separately offers free satellite texting through Skylo on newer phones.

The regulatory foundation for all of this dates to March 14, 2024, when the FCC adopted the world’s first framework for what it called Supplemental Coverage from Space, allowing satellite operators to lease spectrum from terrestrial carriers and fill gaps in their coverage. On November 26, 2024, the FCC granted SpaceX the first-ever authorization under that framework, approving its partnership with T-Mobile to provide service in specific frequency bands. SpaceX then went further, completing a roughly $17 billion acquisition of wireless spectrum from EchoStar, which gave it the ability to negotiate with global carriers more independently.

Starlink’s EchoStar spectrum deal could bring 5G coverage anywhere

This recent ruling by the FCC blocked SpaceX from going further, protecting incumbent spectrum holders like Globalstar and Iridium. But the market momentum is already in motion. As Teslarati reported, SpaceX is targeting peak speeds of 150 Mbps per user for its next generation Direct-to-Cell service, compared to roughly 4 Mbps today, which would bring satellite connectivity close to standard carrier performance.

With a reported IPO targeting a $1.75 trillion valuation on the horizon, each spectrum fight, carrier deal, and regulatory win or loss now carries weight beyond just connectivity. SpaceX is quietly becoming the infrastructure layer underneath the phones of millions of people, and the FCC’s next move will help determine how much further that reach extends.

FCC Satellite Rule Makings can be found here.

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