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SpaceX gears up for Crew Dragon’s first recovery with a giant inflatable cushion
Paired with observations and comments from sources familiar with the company, all signs seem to indicate that SpaceX is planning to recover their first Crew Dragon spacecraft with a giant inflatable cushion, to be towed a hundred or so miles off the coast of California by one of the company’s Port of LA-stationed recovery vessels.
Despite a minor mishap during some sort of inaugural sea-trial of a custom Crew Dragon mass simulator, SpaceX technicians are pushing ahead with a test campaign intended properly characterize exactly how to best recover a Dragon while side-stepping around the problems caused by seawater immersion.
Inside the clean room at SpaceX HQ, Crew Dragon is nearing completion. This will be the capsule to make the first crewed flight, currently slated for April 2019.#spacex #CrewDragon @Teslarati pic.twitter.com/tjzuwfGV2O
— Pauline Acalin (@w00ki33) August 16, 2018
Why recover your Dragon?
First off, why would SpaceX choose to develop a new method of Dragon recovery – different than the company’s current experience with simply landing the capsules in the ocean – with the expectation that it will debut during the recovery of Crew Dragon after its very first demonstration mission (DM-1)? A huge number of unknowns and major questions remain, but the decision to attempt to avoid seawater immersion during the DM-1 Dragon recovery is very likely no coincidence.
Over the last several years, SpaceX engineers and technicians have learned a huge amount from recovering, refurbishing, and even reusing Cargo Dragons to resupply the International Space Station for NASA. Of all the lessons learned, the most unequivocal has to be a newfound appreciation for just how difficult it is to safely and reliably reuse spacecraft and rocket components after landing and being immersed in seawater. Despite SpaceX’s growing experience with reusing both Falcon 9 and Cargo Dragon, Dragons still typically require a bare minimum of 6-12 months of refurbishment before they are ready for another launch.
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- SpaceX’s CRS-13 Cargo Dragon, capsule C108, seen near the end of its refurbishment. (SpaceX)
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- A reused orbital spacecraft, Cargo Dragon, back on Earth after its second successful resupply mission. (SpaceX)
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- All Crew and Cargo Dragons are built and refurbished in the same processing facility, a clean-room inside SpaceX’s Hawthorne, CA factory. (SpaceX)
For Crew Dragon’s DM-1 debut, it thus makes sense that SpaceX wants to recover the spacecraft in such a way that it is exceptionally easy to rapidly refurbish. Perhaps just several months after that capsule returns to Earth, currently expected no earlier than December 2018, SpaceX’s first crewed Crew Dragon demonstration’s tentative April 2019 launch debut will depend entirely on the completion and review of an In-Flight Abort (IFA) test planned just one month prior, March 2019.
The planned IFA test of Crew Dragon hinges entirely on DM-1 and Dragon refurbishment because the present plan (and launch schedule) absolutely depends on reflying DM-1’s Crew Dragon capsule, potentially recovered from orbit as few as three months prior.
With a successful 2015 Pad Abort already under Crew Dragon’s belt, SpaceX voluntarily chose to conduct an additional complimentary in-flight abort not explicitly required by NASA, designed to demonstrate that Dragon will be able to safely extract astronauts from a failing rocket at the point of peak aerodynamic pressure (Max-Q). Essentially, a combination of successful aborts both on the launch pad and during Max-Q would theoretically demonstrate beyond any reasonable doubt that Crew Dragon really is capable of safely aborting a launch and protecting its astronauts at any point during launch.
Cargo Dragon has demonstrated that – apparently – no amount of heroics can refurbish the recovered spacecraft in just a small handful of months after seawater immersion, not without major changes to its design. As such, preventing that with some sort of inflatable cushion (or even Mr Steven’s net) would likely save many months of drying, cleaning, and requalification testing of all externally impacted components.
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- Cargo Dragon returns to Earth looking rather well-done. (SpaceX)
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- The first spaceworthy Crew Dragon capsule is already in Florida, preparing for its November 2018 launch debut. The same capsule will be refurbished and reflown as few as three months after recovery. (SpaceX)
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- SpaceX Crew Dragon capsule C203 – then assigned DM-2 – is seen here in August 2018. (Pauline Acalin)
How to recover your Dragon
While the “why” is fairly obvious at this point, the “how” of actually making such a cushioned recovery happen is far less clear. Still, we at least know from several recent comments from SpaceX CEO Elon Musk and statements made in environmental impact analyses that the company has been considering such recoveries for some time.
Despite the fact that Crew Dragon’s original propulsive landing capability was nixed due to the unlikelihood of NASA ever certifying it for crewed landings and the expense required to attempt that certification, there is still clearly some latent interest (and value) in precisely landing Crew Dragon, even if only to speed up capsule and crew recovery after splashdown. A March 2018 preliminary environmental impact analysis of Gulf of Mexico Dragon recoveries – as a backup to bad weather in the Pacific and Atlantic – made the interest in precision exceptionally clear.
“The splashdown zone is a circle with a radius of approximately 5.4 nautical miles. … Dragon has been designed to perform precision landings in order to minimize the size of the splashdown zone and recovery time.”
Admittedly, a circle with a diameter of 10.8 nautical miles (20 km) does not exactly scream “precision” and ~20 km is likely around a thousand times less precise than what’s needed to land on the 30m-diameter inflatable structure present at Berth 240, but it’s probable that the splashdown zone as discussed is a worst-case scenario meant to give SpaceX’s recovery team plenty of wiggle room.
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- Crew Dragon was originally designed with propulsive landings in mind, much like Falcon 9’s booster recovery. (SpaceX)
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- In place of propulsive landing, it appears that a giant inflatable cushion is the new solution for quick reuse. (Pauline Acalin)
Musk also took a few seconds of a Falcon Heavy post-launch press conference to briefly describe Mr Steven, and he just so happened to touch on fairing and Dragon recovery:
“And we’ve got a special boat to catch the fairing. … It’s like a giant catcher’s mitt in boat form. I think we might be able to do the same thing with Dragon. So…if NASA wants us to, we can try to catch Dragon. Literally, it’s meant for the fairing, but it would work for Dragon, too.” – Elon Musk
Mr Steven takes one for the team
Even more experimental than fairing recovery, SpaceX happened to experience a minor incident while attempting to test aspects of its prototype Dragon catcher apparatus in early August. Partially captured by Teslarati photographer Pauline Acalin, SpaceX technicians were lifting a Crew Dragon heatshield mass simulator with a healthy topping of buoys onto Mr Steven. Moments after it was lowered onto the deck, the whole setup disappeared below the vessel’s side rails in a massive boom.
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- The Crew Dragon mass simulator is loaded onto Mr Steven for the first time, August 3rd. (Pauline Acalin)
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- Shortly after touchdown, the mass sim disappeared with a deafening boom, presumably breaking through Mr Steven’s wooden deck. (Pauline Acalin)
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- SpaceX technicians lift a Crew Dragon mass simulator off of Mr Steven’s deck after accidentally breaking it. (Pauline Acalin)
According to sources familiar with SpaceX’s recovery fleet, the mishap was much less severe than the deafening noise it produced seemed to indicate from the sidelines. They described the aftermath as “an annoying accident” that was unlikely to take any significant amount of time to repair. More likely than not, Mr Steven’s wooden deck suffered some level of structural degradation after several years of active use, something that SpaceX technicians only discovered after loading (or maybe dropping) a heavy Dragon mass simulator aboard.
Regardless, one could certainly say that the test in question was more or less a success, as it most certainly demonstrated whether Mr Steven’s deck was actually capable of supporting the heavy test article (it was not). A few repairs and structural reinforcements later, the vessel is likely already back in working order, with photos taken on August 19th showing that the focus has returned to the vessel’s arms (two of which must have been removed earlier this week).
For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!
Tesla’s two recently-defunct flagship models, the Model S and Model X, are getting a big upgrade, according to the company’s Head of AI, Ashok Elluswamy.
Older Hardware 3 Model S and Model X vehicles have been the last major holdouts in Tesla’s Full Self-Driving v14 Lite rollout, and that wait now appears to be ending.
Tesla brings closure to flagship ‘sentimental’ models, Musk confirms
At Tesla’s Cybercab launch, AI chief Ashok Elluswamy told Ryan McCaffrey that he thought the S and X build “was supposed to go out last week.” Evidently, Elluswamy expects the suite to be rolled out to those HW3 Model S and Model X very soon:
For my @Tesla friends – and specifically Model S & X owners with HW3 who are waiting on FSD v14 Lite – I spoke to @aelluswamy at the Cybercab launch, & when I asked for an ETA on v14 Lite for S/X owners, he said, “Oh, I thought it was supposed to go out last week.”
So: soon! 🙌
— Ryan McCaffrey (@DMC_Ryan) September 7, 2026
Those cars are not the current Model S and Model X, which already ship with Hardware 4. They are the pre-refresh flagships built around Tesla’s older Autopilot computer, often called HW3 or AI3.
Tesla stopped putting that computer in new vehicles years ago, which is why owners treat these S and X cars as a closed generation. Model 3 and Model Y vehicles on the same computer began receiving v14 Lite in late June 2026 and saw a wider North American expansion in July. South Korea followed as an early international market. The S and X versions of the same software never joined that wave.
v14 Lite is Tesla’s way of squeezing the current v14 driving stack onto hardware that cannot run the full AI 4 model. The company describes the process as distillation: behaviors learned on the newer computer, including reinforcement learning and offline models, are compressed so the older chip and cameras can use them as a guide.
Early descriptions put the distilled network at roughly 15 percent of the original size. The result is still supervised Level 2 driving. Tesla has been clear that HW3 cannot support unsupervised Full Self-Driving or robotaxi operation because of memory and bandwidth limits.
The feature list is what made the wait so frustrating for S and X owners, as plenty of new features are to be shipped with it.
Official notes for the first Lite build, firmware 2026.20.5.1, added parking, unparking, and reversing; arrival options for a parking lot, street, driveway, or curbside; speed profiles that stay available at all times; and start-from-park engagement. Tesla also claimed better handling of merges, forks, pedestrians, traffic lights, and cut-ins, plus fewer false slowdowns and smoother lane centering.
A mid-July follow-on build, 2026.20.6.10, added more of the Hardware 4 interface, including a standalone Self-Driving app and the ability to start a trip from Park without a brake-pedal confirmation.
Elluswamy called that version the one “likely going to wide release.”
That wide release already reached most other HW3 cars in the United States and Canada. International timing still depends on regional validation and regulatory approval. For S and X owners, the remaining work appears to be model-specific validation rather than a new software stack.
There is no official Tesla changelog or build number for those two models yet, only Elluswamy’s offhand timeline. Some HW3 drivers who already have Lite report large gains over v12.6; others have described new indecision or phantom braking. The next test will be whether the same software lands cleanly on the older flagships that have waited the longest.
Yesterday, we reported on Tesla Cybertruck getting some major adjustments from a manufacturing standpoint in an effort to make the all-electric pickup more cost-effective, more reliable, more serviceable, and more easily produced.
Tesla Cybertruck engineer reveals new changes in ‘constantly evolving’ pickup
One of those changes was the addition of a self-reinforcing polypropylene aero shield that sits underneath the truck. Previously, Tesla utilized aluminum for this, but the self-reinforcing polypropylene was more durable while also being cheaper and lighter.
Tesla has revealed another small change it made to the Cybertruck, and it has to do with the side repeater cameras.
Tesla does not wait for a new model year to improve its vehicles. On September 8, Cybertruck lead engineer Wes Morrill posted side-by-side photos of an updated side repeater camera housing now rolling off the line at Gigafactory Texas.
The triangular camera pod mounted on the front fender looks almost identical at first glance. A closer look reveals a revised contour that uses the air already flowing around the truck to keep the lens clearer in rain and road spray.
The side repeater camera was updated – the version on the left is the newer part which uses passive geometry to create airflow disturbance that better keep water off the lens while driving. No cost penalty, just pure vision improvement. pic.twitter.com/wAbXtcL1Jf
— Wes (@wmorrill3) September 8, 2026
The side repeater cameras sit in an exposed position on the Cybertruck’s angular stainless-steel body.
In wet weather, they readily collect water droplets that can degrade the image Autopilot and Full Self-Driving use for lane changes and blind-spot monitoring. Early production trucks sometimes left owners wiping lenses by hand or accepting temporary restrictions on driver-assistance features.
Tesla has added washers to cameras on certain other models and on Cybercab prototypes, but those active systems add cost, complexity, and extra potential leak points.
The new housing solves the problem with passive geometry. Subtle changes in the surround create localized airflow disturbances as the vehicle moves. Those eddies physically push water droplets away from the optical surface. Morrill called the result “pure vision improvement” achieved at “no cost penalty.” Once the production mold is updated, every subsequent part costs the same as the original.
The advantages compound quickly. Clearer cameras in rain improve the reliability of driver-assistance features precisely when they are needed most. The design consumes no extra energy and introduces no new failure modes.
New Cybertrucks built after the tooling changeover receive the updated part automatically. Some owners of trucks delivered as late as June 2026 have already confirmed they received the revised housing. Retrofit questions have appeared in replies, and the cameras appear electrically compatible, though Tesla has not announced an official service program.
A few millimeters of reshaped housing will not make headlines the way a new battery pack does, but these changes are incremental and increase the Cybertruck’s effectiveness as a vehicle over time.
This improvement illustrates how Tesla continues to refine the Cybertruck after volume production began. Better wet-weather vision, zero added cost, and no extra hardware add up to a meaningful gain in everyday usability and safety.
Tesla is rolling out a new version of its Full Self-Driving suite to some owners that comes with the massive addition of a safety feature.
Tesla is rolling out Automatic Collision Evasion with the 2026.27.6 Software Update, which started rolling out to some vehicles last night. We received the update, along with Full Self-Driving v14.3.9, as well as v14.2 Lite, which has identical release notes as the previous version and seems to have some refinements and improvements in behavior and performance.
🚨 Tesla FSD v14.3.9 is rolling out as well as 2026.27.6 which includes Automatic Collision Evasion
Brand new safety features from a software update. My Tesla gets better everytime I get one of these pic.twitter.com/ctrMiQXWhM
— TESLARATI (@Teslarati) September 8, 2026
However, most of the attention has fallen on the Automatic Collision Evasion feature, which we covered in an article last week.
The function will activate Full Self-Driving to “try to keep your vehicle safe and then continue driving. It can engage in the following situations while you are driving manually:
- Scenario 1: A frontal collision is imminent and braking alone may not avoid it.
- Scenario 2: Your vehicle detects that you are not sufficiently attentive to the road (for example, reaching toward the back seat), or that Full Self-Driving (Supervised) may have been unintentionally disengaged.”
Essentially, FSD will take over when the vehicle determines you are not paying sufficient attention or are heading toward a potential collision. The addition of this feature is incredibly useful as distracted driving is a major issue in today’s world.
Along with the new safety feature is Tesla FSD v14.3.9, which has no additional release notes compared to the previous version, but in my first drives, my first impression is that operation is great, and parking is still sort of a pain point.
Just took a 15-mile round trip to the gym and back
Pretty on par with what FSD is nowadays – really good. Not enough time to see what’s good and what’s bad, but these first rides on any version feel shockingly good. They’re all pretty identical https://t.co/WN1qTg4bhE
— TESLARATI (@Teslarati) September 9, 2026
Additionally, Tesla v14.2. Lite has arrived. A great review of that is available here:
— Zack (@BLKMDL3) September 9, 2026
The addition of an Automatic Collision Evasion feature is similar to that of other collision avoidance systems that are used by companies like Hyundai, Kia, and Genesis. These programs typically utilize radar and camera sensors to apply emergency brakes autonomously, though evasive steering in a manual driving mode is pioneered primarily by Tesla’s newest addition.
Tesla’s two defunct flagship models are getting a big upgrade
This tiny Tesla Cybertruck adjustment has big advantages
