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SpaceX releases photo of NASA astronauts testing in Crew Dragon spaceship

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In a rare instance of publicity, SpaceX has given the public the first detailed glimpse of a NASA astronaut practicing inside a mockup of Crew Dragon’s cockpit, wearing a sleek spacesuit designed and built by private rocket company.

Taken just over a month ago, the photos show astronauts Doug Hurley and Suni Williams familiarizing themselves with the most recent iteration of Crew Dragon’s cockpit, with a focus on the control systems and display system unique to SpaceX’s spacecraft. Boeing, for example, went with a more traditional set of controls, featuring a joystick and panels of physical buttons and switches alongside a pair of small screens, largely reminiscent of cockpits one might find in the many military and civilian aircraft the company’s non-space branches assemble.

SpaceX CEO Elon Musk recently showed off the first official photo of the company’s first flight-ready Crew Dragon capsule preparing for Demo Mission-1 (DM-1), an uncrewed orbital test flight of the brand new spacecraft intended to prove out its capabilities ahead of a true crewed test flight several months after. While officially showing launch dates no earlier than August 31 (DM-1) and December 31 (DM-2), sources familiar with the Commercial Crew Program say that SpaceX is currently tracking towards its first two demo flights sometime in Q4 2018 and H1 2019 respectively, and Musk’s brief comment that the DM-1 Crew Dragon was scheduled for shipment to the launch site (Kennedy Space Center) around August 2018.

Arrival at the launch site will entail its own series of extensive tests, many focusing on integrated the vehicle with its Falcon 9 Block 5 launch vehicle, perhaps the first time a flightworthy Crew Dragon is attached to a SpaceX rocket. The upgraded Falcon 9s (both new) tasked with launching those first two demonstration missions are themselves already under construction at SpaceX’s Hawthorne, CA factory: the rocket intended to launch the first crewed mission is having its propellant tanks welded, while the vehicle aiming to launch an uncrewed test later this year is likely on its way to final integration and easily recognizable as a rocket.

SpaceX’s Crew Dragon, shown in an older render and a more recent graphic featured in NASA’s March 2018 Commercial Crew update. (SpaceX/NASA)

In fact, what can only be the second Block 5 Falcon 9 booster (B1047) was captured on May 30 by a member of the /r/SpaceX subreddit on the last leg of its journey from McGregor, Texas to Cape Canaveral, Florida, indicating that a Block 5 booster recently glimpsed at SpaceX’s Texas testing facilities is likely a separate rocket, B1048. The booster meant for Crew Dragon’s first flight was confirmed by NASA officials to be B1051 in a March 2018 briefing, and the sighting of B1047 bodes very well for B1051’s shipment from the Hawthorne factory to Texas for static fire testing in the next two or three months, followed by its own journey from Texas to Florida before launching the first Crew Dragon spacecraft into orbit.

Falcon 9 B1047 is believed to be preparing to launch the Telstar 19V communications satellite sometime next month. Meanwhile, SpaceX is currently targeting 12:27am EDT on June 1 for the launch of the SES-12 satellite aboard one of the company’s final three operational flight-proven Block 4 rockets, although mediocre weather conditions place the risk of a scrub at ~60%.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

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Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

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Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

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It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

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Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

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For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

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Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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